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                       Solar Power Battery Charger with a Parallel-Load Resonant Converter

                             Yu-Lung Ke                                                           Ying-Chun Chuang
                          Senior Member, IEEE                                                           Member, IEEE
        National Penghu University of Science and Technology                                         Kun Shan University
                300 Liu-Ho Road, Makung City                                                    949 Da-Wan Road, Yung-Kang District
                Penghu County, Taiwan, R.O.C.                                                    Tainan City, Taiwan, R.O.C.
                    benjamin.ke@npu.edu.tw                                                          chuang@mail.ksu.edu.tw

                         Mei-Sung Kang                                                                Yuan-Kang Wu
               Department of Electrical Engineering                                  National Penghu University of Science and Technology
                    Kao Yuan University                                                        300 Liu-Ho Road, Makung City
                  Kaohsiung City, Taiwan.                                                       Penghu County, Taiwan, R.O.C.

                         Ching-Ming Lai                                                            Chien-Chih Yu
                         Member, IEEE                                                                Kun Shan University
                   Lite-ON Technology Corp.                                                   949 Da-Wan Road, Yung-Kang District
                         Taiwan, R.O.C.                                                          Tainan City, Taiwan, R.O.C.

        Abstract   -   Although fossil fuels have led us to economic prosperity,    element. When the solar cells cannot supply power normally
        the extensive use has caused a substantial reduction of fossil fuels.       during the nighttime or at low illumination intensity, the
        Therefore, the solar energy, as one of the green energy resources,          storage battery can be used to supply power. The storage
        has become an important alternative for the future. In this paper, the
                                                                                    battery is featured with a large storage capacity and is
        parallel loaded resonant converter with the feature of the soft
                                                                                    versatile for a variety of applications. Furthermore, the
        switching technique was used in the circuits of the solar storage
        battery charger. To avoid the damage of the battery charger due to
                                                                                    storage battery has a long lifespan and its cost is lower than
        the variation of the output current of the solar PV panels, a closed­       those of the lithium-ion battery and nickel-metal hydride
        loop boost converter between the solar PV panel and the battery             battery, so it is used more frequently.
        charger was designed to stabilize the output current of the solar PV           Batteries are generally used as energy storage devices to
        panel. By designing the characteristic impedance of the resonant            store the electric power generated by the solar energy. When
        tank, the charging current of the storage battery can be calculated         at night or insufficient sunshine intensity, solar energy can
        and then the charging time for the storage battery can further be           not supply power electricity normally and then batteries are
        estimated. By properly designing the circuit parameters, the parallel
                                                                                    used to provide the power supply. Batteries themselves are
        loaded resonant converter can be operated in the continuous current
                                                                                    provided with huge power storage capacity, widespread use,
        conduction mode and the switch can be switched for conduction at
        zero voltage. The experimental results verified the correctness of the
                                                                                    long use life and cheaper than the lithium-ion battery and
        theoretic estimation for the proposed battery charger circuit. The
                                                                                    nickel-hydrogen (Ni-MH) battery.
        average charging efficiency of the battery charger can be up to                Various products and goods without environmental
        88.7%.                                                                      pollution are developed to respond energy saving and
          Index Terms      --   battery charger, solar power, resonant converter.   reduced carbon generation, where solar energy is one of the
                                                                                    important resources. Because of solar energy is a natural
                             I. INTRODUCTION                                        energy resource without exploitation and environmental
           Energy use is one of the most important activities in human              pollution that can be used directly. Moreover solar energy
        and culture development. Among all the energy resources, the                technology has gradually become mature for several years
        petroleum is the major one, which contributes to the quick                  and power generation efficiency is also continuously
        development and prosperity of the modem society. However,                   increasing, more and more cheap pricing and easy installation.
        the petroleum is a consumable energy. Extensive use of fossil               Consequently, this work adopts solar energy as the power
        fuels has led to the depletion of the resource. Therefore, many             source of battery charger. Although solar power generation is
        countries are actively searching for alternative energy                     influenced by the weather and environment such that is
        resources. Currently, the alternative energy resources include              incapable of effectively storing energy and must be effective
        solar energy, tidal energy, wind energy, geothermal energy,                 used through converters. Hence this work designs a boost
        and biomass energy. Among these energy resources, the solar                 converter with closed-loop control located at the output
        energy attracts most people's interests because it is clean and             terminal of solar energy photoelectric panels. The principal
        will not pollute the air. In addition, the solar energy is a                purpose is to convert the output voltage generated by solar
        natural source of energy which can be directly supplied                     energy after conversion of converters into a stable dc voltage
        without any effort for mining [1].                                          applied to the charger for charging use.
           In order to store the power generated from solar cells, the
        storage battery is the most frequently used energy storage




                                                        978-1-4244-9500-9/11/$26.00 © 2011 IEEE
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   Charging technology is a technique for power supplies           current). The output voltage is then supplied to charge the
charging batteries and must rely on the design of the power        storage battery.
supply [2]. The general requirement for power supplies are                                                                          LI
the adjusted output voltage variation caused by the input                                                                                           .i2..
                                                                                                                                  �
                                                                                                                                  I"
voltage in the specification and load change must be within a                                                             iDR t
specific range. In additional to the above requirement, how to                  C,                                                VORl
narrow the circuit volume and increase the efficiency is also                                                                     +            !   iq

                                                                                                                                                                   +
the target for continuously pursuing. Traditional power                                                                                            +     battery
                                                                        +                                                                                          Va
supply is linear; the linear power supply (LPS) makes              V,                                                                     CI
                                                                                                                                                   Vel
progress in volume and efficiency over the switching power
supply (SPS) due to development in power semiconductor
components in the recent years. The two power supplies can                      C,
                                                                                                                         iD   �
                                                                                                                       VDRI       VDll1
be used as battery chargers, in which the traditional linear                                                           +          +
power supply has relative poor conversion efficiency with
large switching losses, large weight and volume.                    Fig. 1. Schematic diagram of the parallel loaded resonant charger circuit
Nevertheless, the SPS with advantages of small volume, light           The block diagram of the complete circuit of the parallel
weight and low price that has lower switching losses and           loaded resonant charger system is shown in Fig. 2. In Figure
better efficiency than the LPS. The SPS with widespread            2, the input source of the resonant charger circuit is supplied
range of input voltage is much frequently utilized than the        with the DC voltage V, obtained from the boost converter in
LPS. This shows that the SPS is better than the LPS [3-4].         the closed-loop control circuit for power generated from the
   This study is organized as follows. Section II describes the    solar PV panel. After such source is supplied to the hardware
circuit analyses and operation modes of the developed solar        circuit, it is then processed for voltage conversion by the
power battery charger with a parallel-load resonant converter.     parallel loaded resonant charger so as to obtain the required
Section III shows the frequency response diagram of battery        charging voltage and current for the storage battery at the
charger with parallel-load resonant converter. Section IV
illustrates the design flowchart. Section V describes
                                                                   output terminals.

                                                                     output voltage of
                                                                                           ,...----,
parameters design of the developed charger. Section VI              solar energy panel
depicts the experimental results. Conclusions are made in the
Section VII.
  II. CIRCUIT ANALYSES AND OPERAnON MODES
   Figure 1 shows the schematic diagram of a parallel loaded
resonant storage battery charger, in which the load
characteristic at the output terminal is dependent on the ratio
of the switching frequency and the resonant frequency [5-6].
                                                                                Fig. 2. Block diagram of the circuit of the parallel loaded
When the parallel loaded resonant converter is operating in                                      resonant charger system
the continuous current conduction mode, it allows the switch           When the parallel loaded resonant converter is operated
for conduction to be operated at zero voltage so that the loss     in the continuous current conduction mode, i.e., the switching
of the switching device can be reduced and thus the charging       frequency is higher than the resonant frequency, the resonant
efficiency can be improved.                                        tank is operated in the continuous current conduction mode
    The DC power input side in the circuit is supplied with        so as to allow the switch to be operated for conduction at
the DC current of the electric power converted from the            zero voltage [7]. In this way, the instantaneous switching loss
optical power by the solar PV panel and then stabilized by         when the switch is conducting can be reduced and thus the
the boost converter in the closed-loop control circuit. The DC     overall charging efficiency can be improved. Based on the
voltage represents the stable DC voltage obtained from the         flow direction of the resonant current and the switching status
boost converter in the closed-loop control circuit. In addition,   of the switch, the continuous current conduction mode can be
the resonant tank consists of the resonant inductor and the        divided into four operation modes. The corresponding
resonant capacitor. The voltage across the input terminals is      waveforms in the four operation modes are shown in Fig. 3.
an AC square wave at ±Vs/2 obtained by the high-frequency
switching operation of the switching device. The voltage
across the output terminals is the AC sinusoidal wave
obtained by the resonance at the resonant tank. The DC
output circuit of the charger consists of the bridge rectifier
and the LC low-pass filter, which the bridge rectifier is used
to convert the high-frequency AC current from the resonant
tank into a DC current while the LC low-pass filter is used to
remove the high-frequency noises (for both voltage and




                                       978-1-4244-9500-9/11/$26.00 © 2011 IEEE
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                                                                                                                      +                                                                    +

                                                                                                                    v,    :!::




                                                                                                                    Fig. 4. Diode DI in the parallel loaded resonant charger is conducting
                          Mode I        Mode II     Mode III        Mode IV
                      Fig. 3. Waveforms at the resonant tank in the continuous
                                     current conduction mode
        Operation Mode I (OJoto S OJot                     <   OJJ])
          When the resonant current is generated atOJot                                      =   OJoto, the
        inductor current            iL,.   is negative and the current flows through
        the       diode       OJ.          In     this         case,         the        input      voltage
                               Vs
        becomes Va        =   +2. AtOJri OJot1, the inductor current
                                                    =                                                 iL,   is      Fig. 5. Switch SI in the parallel loaded resonant charger is conducting


        positive and the switch S I is conducting. In this case, the
        voltage across the resonant capacitor                            vc,   is kept at a negative
        value. Once this voltage is increased to become zero, i.e.,
        atOJot OJot] , the circuit enters Mode II.
                  =




        Operation Mode II (OJi2                   S OJot   <   OJot3 )
                                                                                                                                                                    R,   DR,
           In this mode, the voltage across the resonant capacitor
        changes from negative to positive and the inductor current is                                               Fig. 6. Diode D2 in the parallel loaded resonant charger is conducting

        still kept at a positive value, so the switch S I continues its
        conduction state till the time when OJri                             =   OJot3 . At that time,
                                                                                                                      +
        the switch SI is forced to be cut off so that the inductor
                                                                                                                    vs    +
                                                                                                                          _

        current flows into                  D] accordingly              and the circuit enters
        Mode III.
        Operation Mode III (OJot3                 S OJel       <   OJel5 )
                                                                                             V,                      Fig. 7. Switch S2 in the parallel loaded resonant charger the diode is
          In this mode, the input voltage becomes                                  Va   =   -2     and the                                         conducting
                                                                                                                    After the operation of the parallel loaded resonant charger
        inductor current changes from positive into negative till the
                                                                                                                 circuit is clarified, the related formulation can be further
        time reaches OJel OJri,. And then the switch S]becomes
                                    =
                                                                                                                 derived. Based on the results of the derivation, the simulation
        conducting. When the voltage across the capacitor drops                                                  of the circuit can be carried out and the parameters of the
        from a positive value to zero, i.e., atOJot OJot5' the circuit            =                              components can be determined. The following shows the
        enters Mode IV.                                                                                          initial conditions of the operation modes:
        Operation Mode IV (OJot5 S OJel <OJel6 )                                                                    The Mode 1 is initiated as the diode Dl starts conducting.
                                                                                                                 Figure 8 displays the equivalent circuit of the Mode 1. With
          In this mode, both the voltage across the capacitor and the
                                                                                                                 this circuit diagram, the following analysis can be carried out.
        inductor current are negative values. When the time reaches
        OJel OJri6 , the switch S]is forced to be cut off and then the
              =
                                                                                                                 Mode I (OJio S OJot       < OJot])

        inductor current is flowing through                           DI.
                                                                                                                    When the circuit is operated in Mode 1, the equivalent
                                                                                                                 circuit is shown in Fig. 8.
          The switching sequence of the switch for conduction is
         DI �S I � D] � S]. In this way, the circuit can perform a                                                                             -
                                                                                                                                                (,(I)
        full cycle of the operations from Figure 4 through Figure 7
                                                                                                                                      +
        and produce a complete output waveform.



                                                                                                                          Fig. 8. The equivalent circuit when the diode DI is conducting




                                                                        978-1-4244-9500-9/11/$26.00 © 2011 IEEE
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        Assume the inductor current is                               iL,(OJotO)   =   ILO and the         By using the same derivation process as in the Mode 1, the
voltage across the capacitor is vc,(OJoto)                                 =   Vco' When the           above equations can be rearranged by a collection of terms,
                                                                                                       Laplace transform, expansion of partial fractions, and then
diode        DI      is conducting, the following equation can be
                                                                                                       take inverse Laplace transform.
obtained.                                                                                                                       �-V '                     (12)
        Vs                Lr diL,(t)                                                                   i",(/)=10+(lu -1o)coS())o(t -I,)+( 2
                                                                                                                                                        c
                                                                                                                                                            )sin())o(t -/,)
ve,(t)       =        _
                                                                                       (1)                                                         Zo
         2                         dt                                                                                                                   .
                                                                                                       vcr(l ) = 2+(VC/ -z)COS(/Jo(t -IJ + Zo(lL/ -Io)s!n((}o(t -IJ
                                                                                                                 �       �                                                                (13)
                     dVe,(t)            -L C    d,(t)
ic,(t)       =   C                 =
                                                                                       (2)
                                                                                                       Mode III ( {)JOt3 :<;; {)Jel < ()J(ls )
           ,. dt       ,. ,. dt"
    Let the parameters of the resonant frequency is defined as                                           While operating In Mode III, the equivalent circuit IS
Eq. (3).                                                                                               shown in Fig. 10.
          1  ---

()J      =

         LC                                         (3)
    o        J, ,
The following equations can be obtained.
 d,.()t        1.            2
--;J;2   +{)Jo IL,.(t) -()Jo ()      =
                                                                                       (4)                                              +
  2
 d vC,(t)        2             2 V,     _                                                                               Fig. 10. Equivalent circuit when D2 is conducting
--=,":"':'"+ {)Jo Vc-() - ()Jo -
                    ' t                                                                (5)
    dr                           2
  After taking the Laplace transform,                                          the      following         Assume the inductor current is         ir,({)JoJ 112 and the
                                                                                                                                                         t                            =



equations can be obtained.                                                                             voltage across the capacitor is ve,({)JotJ Vel' When the diode         =



                                                                                      (6)              D2 is conducting, the following equation can be obtained.
                                                                                                               V,   dil,(t)
                                                                                                       ve,() ---- L --
                                                                                                                 _


                                                     2 Vs                                                  t                                                                              (14)
                                                 {)Jo -                                                        2   ' dt
    2                   '       2                      2
        Vc,' - S Vco - Veo +()Jo Ve,                                                                                 C, dVe,C) -L,.C,
                                                                                                                             t                    d'(t)
s
                                                                                      (7)
                                                                                                        ie,(t)
                                                = ---
                                                    S                                                            =                          =                                             (15)
                                                                                                                          dt                       dr,
   By expansion and the collection of the terms in partial
                                                                                                            By using the same derivation process as in the Mode 1, the
fractions followed by the inverse Laplace transform, the
                                                                                                       above equations can be rearranged by a collection of terms,
following equations can be obtained.
                                                                                                       Laplace transform, expansion of partial fractions, and then
                                                        v,,_V                                          take inverse Laplace transform.
.                                                       2    �   .                                                                                V,
11.,(t) =-10+(1l0 +lo)co!fJJo(t-to)+(- -)sIYWo(t-to)                                    (8)                                                       z+vc
                                                                                                                                                       ,
                                     z o                                                                ;",(/) =10 + (I" -10)COS ()) o (t -I,) -(        )sin()) o (t -I,) (16)
                                                                                                                                                  ----z;--
             v"             v"                                       .                                                                               .
                                                                                                       Vc,(/) = --Z+(f" +-Z)COSOJo(/-/,)+Zo(lu -lo)SlnOJo(t -I,)
                                                                                                                 Vs   .  Vs
vc,(t) =z+(V;,o-z)co.w,.,(t-to)+Z0(1l0 +lo)SIYWo(t-to)                                   (9)                                                                                              (17)
                                                                                                                     t
                                                                                                       Mode IV ( {)JO5 :<;; {)Jot < ()Jel6 )
Mode II ( {)JOt 2      ()Jot3)
                            :<;;   {)Jot    <
   While operating in Mode 2, the equivalent circuit is shown                                             While operating in Mode 4, the equivalent circuit is shown
in Fig. 9.                                                                                             in Fig. 11.




                                                                                                                        Fig. II. Equivalent circuit when S2 is conducting
                      Fig. 9. Equivalent circuit when SI is conducting                                    Assume the inductor current is      iL,.({)Jos) 1LJ and the
                                                                                                                                                       t                              =

    Assume the inductor current iL,(OJot,)                       =       ILl is and the voltage
                                                                                                       voltage across the capacitor is ve,({)Jo,) Ve3. When the
                                                                                                                                                 t                                =

across the capacitor is v e,.({)J ( l2) V el' When the switch
                                                         =                                     SI is
                                                                                                       switch S 2 is conducting, the following equation can be
conducting, the following equations can be obtained.
                                                                                                       obtained.
           V s L . diL,(t)
v c,(t)               _                                                                                                Vs               diL,(t)
           2
             =
                 , dt                                   (10)
                                                                                                       vc,(t)    = _        _   L                                                         (18)
                                                                                                                       2            '     dt
              d ,(t) -L         d,(t)
 i,,. (t) C Vc
             =             , C,     =
                                                        (11)
  (         ' dt            . . dt2




                                                                 978-1-4244-9500-9/11/$26.00 © 2011 IEEE
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                                 dvc, (t)              d2 iL' (t)                             objective of this paper is to design a charger with low
        iC, (t)      =   C                  =   -L C                               (19)       switching loss, high efficiency and proper charging current
                  ' dt         "     dt2
           By using the same derivation process as in the Mode 1, the                         function. For most of the conventional chargers, the
        above equations can be rearranged by a collection of terms,                           switching loss is not taken into considerations so that they
        Laplace transform, expansion of partial fractions, and then                           usually require a large heat sink. As a result, they may have
        take inverse Laplace transform.                                                       the drawbacks such as bulky in size, low efficiency, cost
                                                                                              ineffectiveness, and energy inefficiency. This paper is
                                                                      +
                                                                ¥', ¥;3                       focused on how to avoid these drawbacks, how to reduce the
        i[,(I)   =   -10     +   (Iu + Io)cosroo(1 - I,) - (    �)sinroo(t - I,)
                                                                    o
                                                                                     (20)     switching loss during the switching operation and how to
                                                                                              improve the overall efficiency of the charger.



              III.   FREQUENCY RESPONSE CURVE FOR THE
            PARALLEL LOADED RESONANT CHARGER
           Figure 12 shows the frequency response curve for the
        parallel loaded resonant charger. According to the figure, not
        all the frequencies with voltage gain occur at the spectral
        positions with unity frequency gain. As a result, the voltage
        gain in the parallel loaded resonant circuit is adjustable so as
        to allow the user to adjust the switching frequency to
        determine the output current freely. The quality factor of the
        parallel loaded resonant circuit increases. It is possible to
        increase the output current of the charger by changing the                                                                                   No

        operation frequency. The output current of the charger can be
        determined according to the number of batteries in series. For
        a larger number of batteries in series, the charger can be
        designed to operate in the range with high quality factors. In
        this case, the charger functions as a boost converter. On the
        contrary, for a smaller number of batteries in series, the
        charger can be designed to operate in the range with low                                                                                    No



        quality factors. In this case, the charger functions as a buck
        converter. In other words, the parallel loaded resonant
        converter can function either as a boost or a bulk solar
        storage battery charger.
                  2.5



                     2                                                                              Fig. 13. Design process flow for the paraJIel loaded resonant charger

                                                                                                  V. PARAMETERS DESIGN FOR THE CHARGER
                                                                                                 In this paper, the resonant charger is operated for the
                                                                                              circuit with a higher switching frequency. In order to design
                                                                                              a high-efficiency charger, it is necessary to understand the
                                                                                              architecture of its circuit, the frequency variation range that
                                                                                              the circuit can withstand, and the specifications of its
                     °OL-�O .�- �--� 6 --�  � �- I�--�--�� 2
                                          �� 1.2
                                O .4 .�
                                      O
                             2                    .4                                          components such as the withstand voltage and current, etc.
                                                     f"    =   (1Js   =
                                                                                              That is, the more characteristics of the circuit are understood,
                                                       U

                                                     fo        "'0                            the better the circuits can be designed.
               Fig. 12. Frequency response of the paraJIel loaded resonant charger               Therefore, to control the level of the charging current, it is
                                                                                              necessary to design proper parameters of the resonant tank.
                        VI. DESIGN FLOWCHART                                                  The resonant frequency is determined by Eq. (22).
           Figure 13 shows the flow chart of the parallel loaded
        resonant solar storage battery charger. The capacity of the                                 1, = _1
                                                                                                          -


                                                                                                    2"�LrCr
                                                                                                    o
                                                                                                                                          (22)
        storage battery and the range of the resonant frequencies are                           The characteristic impedance of the resonant tank                           IS
        first determined, followed by the values of the resonant                              determined by Eq. (23).
        inductor and the resonant capacitor. With the IsSpice
        simulation, the charging current is estimated. Finally, the                            zo   =    rz;
                                                                                                        �C;                                                    (23)
        circuit is implemented and tested for verification. The major




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                                                                                                   Tek          JL        ill   Trig'd               M Pos: 0.000,
             VI. EXPERIMENTAL RESULTS                                                                                                ...

    Figure 14 shows the block diagram of the closed-loop                                                                    V/JII/
controlled boost converter. According to Figure 14, the
current generated by the solar PV panel must be stabilized
through a closed-loop controlled boost converter to hold
steady its voltage to avoid the variation of the voltage source                                                                 i/Jm
due to the difference of the solar illumination intensity on the
solar PV panel and thus the difference of the required overall
power output. Table 1 lists the parameters used to implement
the closed-loop controlled boost converter. The following
                                                                                                         CH I X-axis:SIlS/div                  Y-axis:20V Idiv
figures show the measured waveforms of the closed-loop                                                   CH2 X-axis:SIlS/div                   Y-axis: IOA/div
controlled boost converter. Figure 15 shows the saw-tooth                                   Fig. 16. Measured voltage and current waveforms at the diode
wave and the measured waveform of the DC voltage at the                                            Tek     JL       ill Trig'd     M Pos: 0.000,
                                                                                                                                        ...
proportion-integrator. Figure 16 shows the voltage and
current waveforms of the diode in the closed-loop controlled
boost converter. Figure 17 shows the voltage and current
waveforms of the inductor in the closed-loop controlled boost
converter. Figure 18 shows the voltage and current
waveforms of the capacitor in the closed-loop controlled                                                                                             .. *            -
boost converter. Figure 19 shows the output current and                                            2*

current waveform of the closed-loop controlled boost
converter.
                                                                                                             CHI X-axis:5I-1-s/div             Y-axis:20V/div
                                                                                                             CH2 X-axis:5J-1s/div              Y-axis: 10A/div

                                                                                           Fig. 17. Measured voltage and current waveforms at the inductor
+                                  D",
                                                                                                    Tek     JL       • Stop         M Pos: 0.000,
                               +   VD",-                                                                                                 ...



                                                                                                                                        v Cos




Fig. 14. Block diagram of the closed-loop controlled boost converter                                    CH
                                                                                                         I X-axis:5Ils/div     Y-axis:20VIdiv
                                                                                                        CH2X-axis:5Ils/div     Y-axis: I OA/div
Table I. Parameters for the implemented closed-loop controlled boost                      Fig. 18. Measured voltage and current waveforms at the capacitor
         converter                                                                                 Tek     JL       ill Trig'd     M Pos: 0.000,
                                                                                                                                        ...
                                                                                                                                v
                                                                                                                                    "
 input                                          switching           duty    output                                         /
voltage
           inductance       capacitance
                                                frequency           cycle   voltage                                                                  pJ



 24Y          33�H            330�               80kHz               0.2     30Y

                                                                                                                           i"
                                                                                                                          /
               Tek       JL        o Trig'd         M Pos: O.OOOs
                                          ...
                                                                                                   2*




                                                                                                             CH I X-axis:Sllsidiv              Y-axis:20V/div
                                                                                                             CH2 X-axis:SIS/div               Y-axis: SA/div

                                                                                               Fig. 19. Output current and measured current waveform


                                                                                        The measurement conditions of the parallel loaded
                                                                                      resonant charger described in this paper are listed in Table II.
                     CHI: X-axis:SIlS/div       Y-axis:2V/div
                     CH2 : X-axis:SIlS/div      Y-axis:2V/div
                                                                                      The input for the device shown in the table is the output
Fig. 15. Sawtooth wave and the measured waveform of the DC voltage at the             voltage obtained from the closed-loop controlled boost
                          proportion-integrator                                       converter which converts the output voltage from the solar
                                                                                      PV panel.




                                                     978-1-4244-9500-9/11/$26.00 © 2011 IEEE
Page 7 of 8




                                                                                                               Tek



        Table 11. Measurement conditions of the implemented parallel loaded
                  resonant charger nor soIar storage battenes
                                                                                         Voltage
          Power                                                     Switching            Dividing
                            Input Voltage Source
         Supply                                                    Frequency            Capacitance
           Side                                                                          (C,   ,C,)
                                      30 V                           78 kHz               lOOOIlF
                       Resonant               Resonant            Characteristic         Resonant
         Resonant      Inductance            Capacitance           Impedance            Frequency
          Tank
                           4.1 �LH                 IIlF               2.1 (1              76 kHz                 CH I X-axis:2.5�,s/div              Y-axis:20V/div
                                                                                                                 CI-I2 X-axis:2.5�,s/div             Y-axis: I OA/div
                                                   Filter
                    Filter Inductance
                                             Capacitance
                                                                                 Load                   Fig. 21. Voltage and current wavefonns under the conduction and
        Load Side
                                                                                                                         cut-off conditions of the switch
                           8.4 mH             2200 �LF             12V, 48Ah lead-acid battery

                                                                                                                Tek         JL         ill Trig'd        M Pos: 0,0005
                                                                                                                                                +
           When the design of the parameters for the charger was                                                                   v
        completed, the measurement of the implemented circuit was
        then carried out. The measured waveform of each component
                                                                                                                            l( " f 1_-..:
        is as follows. Figure 20 shows the waveform at the MOSFET
        driving circuit, which provides two sets of square waves to
        the active switch to perform the conduction and cut-off
        operations. Figure 21 shows the voltage and current
        waveforms under the conduction and cut-off conditions of
        the switch, which indicates the switching operation is at zero                                            CH I X-axis:2.5Ils/div             Y-axis:20VIdiv
        voltage. Figure 22 shows the voltage across the input                                                     CH2 X-axis:2.5Ils/div              Y-axis: I OA/div

        terminals and the current waveform at the resonant inductor                                    Fig. 22.Wavefonns of the voltage across the input tenninals and the
        in resonant tank. The voltage phase is leading the current                                             current at the resonant inductor in the resonant tank
                                                                                                               Tek          JL         ill Trig'd         M Pos: 0.000,
        phase, so it exhibits the property of an inductive circuit.                                                                             +

        Figure 23 shows the AC waveform when the capacitor
        voltage resonates with the inductor current in the resonant
        tank. Figure 24 shows the waveforms of voltages across the
        input terminals and output terminals in the resonant tank
        resonant tank. In this case, the voltage across the input
        terminals is the ±Vs/2 AC square wave generated by the
        switching device during high-frequency switching.
        Meanwhile, the voltage across the output terminals is an AC
                                                                                                                  CHI:  X",," : 2.5f.ls/div   Y.j!dl: 20V/div
        sinusoidal wave generated by the resonance in the resonant                                                CI-12 :
                                                                                                                        X,fdl : 2.5f.ls/div   Y",,": I OA/div
        tank. Figure 25 shows the waveform of the initial output                                      Fig. 23. Wavefonns of the capacitor voltage and the inductor current in
        current of the parallel loaded resonant storage battery charger.                                                        the resonant tank
                      Tek            JL      ill   Trig'd        M Pos: 0.000,
                                                        +                                                                                                 M Pos: 0.000,
                                                                                                                Tek




                      2'             "r                              J             l
                             CH 1 X-ax;s:2.5�s/div          Y-axis: 1 OV/div
                             CH2 X-axis:2.5l-ls/div         V-axis: I OV/div                                          CH I : X .... : 2 . 5Ils/div    Y .... : 20V/div
                     Fig. 20. Waveform at the MOSFET driving circuit                                                  CH2 : x .... : 2.5Ils/div       Y .... : 20V/div

                                                                                                        Fig. 24. Wavefonns of the voltages across the input tenninals and
                                                                                                                      output tenninals in the resonant tank




                                                                  978-1-4244-9500-9/11/$26.00 © 2011 IEEE
Page 8 of 8




                 Tek                 D Trig'd            M Pos: O.OOOs                         95 .------,
                                            +




                 1.



                                                                                               80

                                                                                               750�-------:- 0------�0 ------�0------4 00 �
                                                                                                        10�         207      30
                                                                                                                              �      �  �
                                                                         ...
                                                                                                                          lime (min)
                      CH I X-axis:2.SJls/div    Y -axis: IOV/div                      Fig. 28. Variation of the charging efficiency for the storage battery
                 CI12 X-axis:2.SJls/div         Y -axis:SAldiv
Fig. 25. Waveforms of the initial charging voltage and charging current at the
                                                                                                    VII. CONCLUSIONS
                      output terminals of the charger
                                                                                    The parallel loaded resonant converter as a storage battery
                                                                                 charger for solar PV panels can achieve a high charging
   In this experiment, the storage battery was first discharged
                                                                                 efficiency but requires fewer circuit components. While
to 10.5V and then the charging is performed till reaching the
                                                                                 operating in high frequency, the circuit has the advantages of
saturation voltage of 15.8V. The data were recorded every 30
                                                                                 compact size, lightweight and low cost. By choosing proper
seconds in Excel. According to the variation of the voltage
                                                                                 circuit parameters for the resonant tank, the charger can be
across the terminals of the storage battery provided in Figure
                                                                                 operated under the condition of switching at zero voltage so
26, the voltage across the terminals of the lead-acid storage
                                                                                 that the loss of the switching device can be reduced and a
battery increases immediately to 12.5V in the beginning and
                                                                                 high efficiency can be achieved.
then the curve varies as the charging current changes. Figure
27 shows the charging current of the storage battery. The
charging current is very high, approximately 6.5A, in the                                                    REFERENCES
                                                                                 [I] M. Matsui, T. Kitano, De-hong Xu, and Zhong-qing Ying, "A New
beginning and then charging current varies as time evolves.
                                                                                    Maximum Photovoltaic Power Tracking Control Scheme Based on Power
After the storage battery was charged to the saturation                             Equilibrium     at   DC     Link,"    Industrial    Electronics   Society
voltage of approximately 15.8V, the current of the battery                          Proceedings,1999,The 25th Annual Conference of the IEEE, Vol.!, pp.
reaches approximately 5.8A. The total required time for the                         804-8090.
                                                                                 [2] Y. D. Chang, Implementation of Resonant Battery Charger, Master
lead-acid storage battery being discharged and then fully
                                                                                     Thesis, Department of Electrical Engineering, Kun Shan University, 2004.
charged is approximately 440 minutes. The average current is                     [3] C. M. Chou et aI, Modem Switch Power Control Circuit Design and
6.166A for the overall charging process. Figure 28 shows the                         Application, People Post and Electricity Publishing Co., People Republic
charging efficiency of the storage battery. The lowest and                           China, 2005.
                                                                                 [4] S I Chiang, Power Electronics, Chuan Hwa Book Co , Taipei, 1998.
highest efficiencies are around 87% and 92%, respectively,
                                                                                 [5] R. L. Steigerwald, "A comparison of Half-Bridge resonant converter
and the overall average charging efficiency is 88.7%.                                topologies," IEEE Trans. on Power Electronics, Vol. 3, No. 2, 1998, pp.
                16 r-------�====��
               15.5
                                                                                     174-182.
                                                                                 [6] C. D. Cheng, Introduction to Novel Soft Switching Power Technology,
               14.5
       vollage
                                                                                     Chuan Hwa Book Co., Taipei,2003.
         (V)   13.5                                                              [7] W. Hart, Introduction to Power Electronics, Prentice-Hall, Upper Saddle
                                                                                    River, New Jersey, 1997.
               12.5

               11.5

               10.5 L-____--:-:
                              ':-______'--______'________-'------'
                   o         100      200       300      400
                                           timc(ll1in)

      Fig. 26. Variation of the charging voltage across the terminals of
                              the storage battery
                    --------------''---- --'-----------------,
              7.0 ,--
                                           --

               6.5    1'+-.,..,._.....>..1.
                                      ...
      charging                     -...�� .
       current
               6.0
         (A)
                                                .,�--.�
               5.5


               5.0 '--____--.,.,'--____---:-'--____--:-:
                                                       �----____,
                                                              '-- ----'
                  o          100        200           300    400
                                         time (min)

       Fig. 27. Variation of the charging current of the storage battery




                                                         978-1-4244-9500-9/11/$26.00 © 2011 IEEE

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Solar charger with parallel resonant

  • 1. Page 1 of 8 Solar Power Battery Charger with a Parallel-Load Resonant Converter Yu-Lung Ke Ying-Chun Chuang Senior Member, IEEE Member, IEEE National Penghu University of Science and Technology Kun Shan University 300 Liu-Ho Road, Makung City 949 Da-Wan Road, Yung-Kang District Penghu County, Taiwan, R.O.C. Tainan City, Taiwan, R.O.C. benjamin.ke@npu.edu.tw chuang@mail.ksu.edu.tw Mei-Sung Kang Yuan-Kang Wu Department of Electrical Engineering National Penghu University of Science and Technology Kao Yuan University 300 Liu-Ho Road, Makung City Kaohsiung City, Taiwan. Penghu County, Taiwan, R.O.C. Ching-Ming Lai Chien-Chih Yu Member, IEEE Kun Shan University Lite-ON Technology Corp. 949 Da-Wan Road, Yung-Kang District Taiwan, R.O.C. Tainan City, Taiwan, R.O.C. Abstract - Although fossil fuels have led us to economic prosperity, element. When the solar cells cannot supply power normally the extensive use has caused a substantial reduction of fossil fuels. during the nighttime or at low illumination intensity, the Therefore, the solar energy, as one of the green energy resources, storage battery can be used to supply power. The storage has become an important alternative for the future. In this paper, the battery is featured with a large storage capacity and is parallel loaded resonant converter with the feature of the soft versatile for a variety of applications. Furthermore, the switching technique was used in the circuits of the solar storage battery charger. To avoid the damage of the battery charger due to storage battery has a long lifespan and its cost is lower than the variation of the output current of the solar PV panels, a closed­ those of the lithium-ion battery and nickel-metal hydride loop boost converter between the solar PV panel and the battery battery, so it is used more frequently. charger was designed to stabilize the output current of the solar PV Batteries are generally used as energy storage devices to panel. By designing the characteristic impedance of the resonant store the electric power generated by the solar energy. When tank, the charging current of the storage battery can be calculated at night or insufficient sunshine intensity, solar energy can and then the charging time for the storage battery can further be not supply power electricity normally and then batteries are estimated. By properly designing the circuit parameters, the parallel used to provide the power supply. Batteries themselves are loaded resonant converter can be operated in the continuous current provided with huge power storage capacity, widespread use, conduction mode and the switch can be switched for conduction at zero voltage. The experimental results verified the correctness of the long use life and cheaper than the lithium-ion battery and theoretic estimation for the proposed battery charger circuit. The nickel-hydrogen (Ni-MH) battery. average charging efficiency of the battery charger can be up to Various products and goods without environmental 88.7%. pollution are developed to respond energy saving and Index Terms -- battery charger, solar power, resonant converter. reduced carbon generation, where solar energy is one of the important resources. Because of solar energy is a natural I. INTRODUCTION energy resource without exploitation and environmental Energy use is one of the most important activities in human pollution that can be used directly. Moreover solar energy and culture development. Among all the energy resources, the technology has gradually become mature for several years petroleum is the major one, which contributes to the quick and power generation efficiency is also continuously development and prosperity of the modem society. However, increasing, more and more cheap pricing and easy installation. the petroleum is a consumable energy. Extensive use of fossil Consequently, this work adopts solar energy as the power fuels has led to the depletion of the resource. Therefore, many source of battery charger. Although solar power generation is countries are actively searching for alternative energy influenced by the weather and environment such that is resources. Currently, the alternative energy resources include incapable of effectively storing energy and must be effective solar energy, tidal energy, wind energy, geothermal energy, used through converters. Hence this work designs a boost and biomass energy. Among these energy resources, the solar converter with closed-loop control located at the output energy attracts most people's interests because it is clean and terminal of solar energy photoelectric panels. The principal will not pollute the air. In addition, the solar energy is a purpose is to convert the output voltage generated by solar natural source of energy which can be directly supplied energy after conversion of converters into a stable dc voltage without any effort for mining [1]. applied to the charger for charging use. In order to store the power generated from solar cells, the storage battery is the most frequently used energy storage 978-1-4244-9500-9/11/$26.00 © 2011 IEEE
  • 2. Page 2 of 8 Charging technology is a technique for power supplies current). The output voltage is then supplied to charge the charging batteries and must rely on the design of the power storage battery. supply [2]. The general requirement for power supplies are LI the adjusted output voltage variation caused by the input .i2.. � I" voltage in the specification and load change must be within a iDR t specific range. In additional to the above requirement, how to C, VORl narrow the circuit volume and increase the efficiency is also + ! iq + the target for continuously pursuing. Traditional power + battery + Va supply is linear; the linear power supply (LPS) makes V, CI Vel progress in volume and efficiency over the switching power supply (SPS) due to development in power semiconductor components in the recent years. The two power supplies can C, iD � VDRI VDll1 be used as battery chargers, in which the traditional linear + + power supply has relative poor conversion efficiency with large switching losses, large weight and volume. Fig. 1. Schematic diagram of the parallel loaded resonant charger circuit Nevertheless, the SPS with advantages of small volume, light The block diagram of the complete circuit of the parallel weight and low price that has lower switching losses and loaded resonant charger system is shown in Fig. 2. In Figure better efficiency than the LPS. The SPS with widespread 2, the input source of the resonant charger circuit is supplied range of input voltage is much frequently utilized than the with the DC voltage V, obtained from the boost converter in LPS. This shows that the SPS is better than the LPS [3-4]. the closed-loop control circuit for power generated from the This study is organized as follows. Section II describes the solar PV panel. After such source is supplied to the hardware circuit analyses and operation modes of the developed solar circuit, it is then processed for voltage conversion by the power battery charger with a parallel-load resonant converter. parallel loaded resonant charger so as to obtain the required Section III shows the frequency response diagram of battery charging voltage and current for the storage battery at the charger with parallel-load resonant converter. Section IV illustrates the design flowchart. Section V describes output terminals. output voltage of ,...----, parameters design of the developed charger. Section VI solar energy panel depicts the experimental results. Conclusions are made in the Section VII. II. CIRCUIT ANALYSES AND OPERAnON MODES Figure 1 shows the schematic diagram of a parallel loaded resonant storage battery charger, in which the load characteristic at the output terminal is dependent on the ratio of the switching frequency and the resonant frequency [5-6]. Fig. 2. Block diagram of the circuit of the parallel loaded When the parallel loaded resonant converter is operating in resonant charger system the continuous current conduction mode, it allows the switch When the parallel loaded resonant converter is operated for conduction to be operated at zero voltage so that the loss in the continuous current conduction mode, i.e., the switching of the switching device can be reduced and thus the charging frequency is higher than the resonant frequency, the resonant efficiency can be improved. tank is operated in the continuous current conduction mode The DC power input side in the circuit is supplied with so as to allow the switch to be operated for conduction at the DC current of the electric power converted from the zero voltage [7]. In this way, the instantaneous switching loss optical power by the solar PV panel and then stabilized by when the switch is conducting can be reduced and thus the the boost converter in the closed-loop control circuit. The DC overall charging efficiency can be improved. Based on the voltage represents the stable DC voltage obtained from the flow direction of the resonant current and the switching status boost converter in the closed-loop control circuit. In addition, of the switch, the continuous current conduction mode can be the resonant tank consists of the resonant inductor and the divided into four operation modes. The corresponding resonant capacitor. The voltage across the input terminals is waveforms in the four operation modes are shown in Fig. 3. an AC square wave at ±Vs/2 obtained by the high-frequency switching operation of the switching device. The voltage across the output terminals is the AC sinusoidal wave obtained by the resonance at the resonant tank. The DC output circuit of the charger consists of the bridge rectifier and the LC low-pass filter, which the bridge rectifier is used to convert the high-frequency AC current from the resonant tank into a DC current while the LC low-pass filter is used to remove the high-frequency noises (for both voltage and 978-1-4244-9500-9/11/$26.00 © 2011 IEEE
  • 3. Page 3 of 8 + + v, :!:: Fig. 4. Diode DI in the parallel loaded resonant charger is conducting Mode I Mode II Mode III Mode IV Fig. 3. Waveforms at the resonant tank in the continuous current conduction mode Operation Mode I (OJoto S OJot < OJJ]) When the resonant current is generated atOJot = OJoto, the inductor current iL,. is negative and the current flows through the diode OJ. In this case, the input voltage Vs becomes Va = +2. AtOJri OJot1, the inductor current = iL, is Fig. 5. Switch SI in the parallel loaded resonant charger is conducting positive and the switch S I is conducting. In this case, the voltage across the resonant capacitor vc, is kept at a negative value. Once this voltage is increased to become zero, i.e., atOJot OJot] , the circuit enters Mode II. = Operation Mode II (OJi2 S OJot < OJot3 ) R, DR, In this mode, the voltage across the resonant capacitor changes from negative to positive and the inductor current is Fig. 6. Diode D2 in the parallel loaded resonant charger is conducting still kept at a positive value, so the switch S I continues its conduction state till the time when OJri = OJot3 . At that time, + the switch SI is forced to be cut off so that the inductor vs + _ current flows into D] accordingly and the circuit enters Mode III. Operation Mode III (OJot3 S OJel < OJel5 ) V, Fig. 7. Switch S2 in the parallel loaded resonant charger the diode is In this mode, the input voltage becomes Va = -2 and the conducting After the operation of the parallel loaded resonant charger inductor current changes from positive into negative till the circuit is clarified, the related formulation can be further time reaches OJel OJri,. And then the switch S]becomes = derived. Based on the results of the derivation, the simulation conducting. When the voltage across the capacitor drops of the circuit can be carried out and the parameters of the from a positive value to zero, i.e., atOJot OJot5' the circuit = components can be determined. The following shows the enters Mode IV. initial conditions of the operation modes: Operation Mode IV (OJot5 S OJel <OJel6 ) The Mode 1 is initiated as the diode Dl starts conducting. Figure 8 displays the equivalent circuit of the Mode 1. With In this mode, both the voltage across the capacitor and the this circuit diagram, the following analysis can be carried out. inductor current are negative values. When the time reaches OJel OJri6 , the switch S]is forced to be cut off and then the = Mode I (OJio S OJot < OJot]) inductor current is flowing through DI. When the circuit is operated in Mode 1, the equivalent circuit is shown in Fig. 8. The switching sequence of the switch for conduction is DI �S I � D] � S]. In this way, the circuit can perform a - (,(I) full cycle of the operations from Figure 4 through Figure 7 + and produce a complete output waveform. Fig. 8. The equivalent circuit when the diode DI is conducting 978-1-4244-9500-9/11/$26.00 © 2011 IEEE
  • 4. Page 4 of 8 Assume the inductor current is iL,(OJotO) = ILO and the By using the same derivation process as in the Mode 1, the voltage across the capacitor is vc,(OJoto) = Vco' When the above equations can be rearranged by a collection of terms, Laplace transform, expansion of partial fractions, and then diode DI is conducting, the following equation can be take inverse Laplace transform. obtained. �-V ' (12) Vs Lr diL,(t) i",(/)=10+(lu -1o)coS())o(t -I,)+( 2 c )sin())o(t -/,) ve,(t) = _ (1) Zo 2 dt . vcr(l ) = 2+(VC/ -z)COS(/Jo(t -IJ + Zo(lL/ -Io)s!n((}o(t -IJ � � (13) dVe,(t) -L C d,(t) ic,(t) = C = (2) Mode III ( {)JOt3 :<;; {)Jel < ()J(ls ) ,. dt ,. ,. dt" Let the parameters of the resonant frequency is defined as While operating In Mode III, the equivalent circuit IS Eq. (3). shown in Fig. 10. 1 --- ()J = LC (3) o J, , The following equations can be obtained. d,.()t 1. 2 --;J;2 +{)Jo IL,.(t) -()Jo () = (4) + 2 d vC,(t) 2 2 V, _ Fig. 10. Equivalent circuit when D2 is conducting --=,":"':'"+ {)Jo Vc-() - ()Jo - ' t (5) dr 2 After taking the Laplace transform, the following Assume the inductor current is ir,({)JoJ 112 and the t = equations can be obtained. voltage across the capacitor is ve,({)JotJ Vel' When the diode = (6) D2 is conducting, the following equation can be obtained. V, dil,(t) ve,() ---- L -- _ 2 Vs t (14) {)Jo - 2 ' dt 2 ' 2 2 Vc,' - S Vco - Veo +()Jo Ve, C, dVe,C) -L,.C, t d'(t) s (7) ie,(t) = --- S = = (15) dt dr, By expansion and the collection of the terms in partial By using the same derivation process as in the Mode 1, the fractions followed by the inverse Laplace transform, the above equations can be rearranged by a collection of terms, following equations can be obtained. Laplace transform, expansion of partial fractions, and then v,,_V take inverse Laplace transform. . 2 � . V, 11.,(t) =-10+(1l0 +lo)co!fJJo(t-to)+(- -)sIYWo(t-to) (8) z+vc , z o ;",(/) =10 + (I" -10)COS ()) o (t -I,) -( )sin()) o (t -I,) (16) ----z;-- v" v" . . Vc,(/) = --Z+(f" +-Z)COSOJo(/-/,)+Zo(lu -lo)SlnOJo(t -I,) Vs . Vs vc,(t) =z+(V;,o-z)co.w,.,(t-to)+Z0(1l0 +lo)SIYWo(t-to) (9) (17) t Mode IV ( {)JO5 :<;; {)Jot < ()Jel6 ) Mode II ( {)JOt 2 ()Jot3) :<;; {)Jot < While operating in Mode 2, the equivalent circuit is shown While operating in Mode 4, the equivalent circuit is shown in Fig. 9. in Fig. 11. Fig. II. Equivalent circuit when S2 is conducting Fig. 9. Equivalent circuit when SI is conducting Assume the inductor current is iL,.({)Jos) 1LJ and the t = Assume the inductor current iL,(OJot,) = ILl is and the voltage voltage across the capacitor is ve,({)Jo,) Ve3. When the t = across the capacitor is v e,.({)J ( l2) V el' When the switch = SI is switch S 2 is conducting, the following equation can be conducting, the following equations can be obtained. obtained. V s L . diL,(t) v c,(t) _ Vs diL,(t) 2 = , dt (10) vc,(t) = _ _ L (18) 2 ' dt d ,(t) -L d,(t) i,,. (t) C Vc = , C, = (11) ( ' dt . . dt2 978-1-4244-9500-9/11/$26.00 © 2011 IEEE
  • 5. Page 5 of 8 dvc, (t) d2 iL' (t) objective of this paper is to design a charger with low iC, (t) = C = -L C (19) switching loss, high efficiency and proper charging current ' dt " dt2 By using the same derivation process as in the Mode 1, the function. For most of the conventional chargers, the above equations can be rearranged by a collection of terms, switching loss is not taken into considerations so that they Laplace transform, expansion of partial fractions, and then usually require a large heat sink. As a result, they may have take inverse Laplace transform. the drawbacks such as bulky in size, low efficiency, cost ineffectiveness, and energy inefficiency. This paper is + ¥', ¥;3 focused on how to avoid these drawbacks, how to reduce the i[,(I) = -10 + (Iu + Io)cosroo(1 - I,) - ( �)sinroo(t - I,) o (20) switching loss during the switching operation and how to improve the overall efficiency of the charger. III. FREQUENCY RESPONSE CURVE FOR THE PARALLEL LOADED RESONANT CHARGER Figure 12 shows the frequency response curve for the parallel loaded resonant charger. According to the figure, not all the frequencies with voltage gain occur at the spectral positions with unity frequency gain. As a result, the voltage gain in the parallel loaded resonant circuit is adjustable so as to allow the user to adjust the switching frequency to determine the output current freely. The quality factor of the parallel loaded resonant circuit increases. It is possible to increase the output current of the charger by changing the No operation frequency. The output current of the charger can be determined according to the number of batteries in series. For a larger number of batteries in series, the charger can be designed to operate in the range with high quality factors. In this case, the charger functions as a boost converter. On the contrary, for a smaller number of batteries in series, the charger can be designed to operate in the range with low No quality factors. In this case, the charger functions as a buck converter. In other words, the parallel loaded resonant converter can function either as a boost or a bulk solar storage battery charger. 2.5 2 Fig. 13. Design process flow for the paraJIel loaded resonant charger V. PARAMETERS DESIGN FOR THE CHARGER In this paper, the resonant charger is operated for the circuit with a higher switching frequency. In order to design a high-efficiency charger, it is necessary to understand the architecture of its circuit, the frequency variation range that the circuit can withstand, and the specifications of its °OL-�O .�- �--� 6 --� � �- I�--�--�� 2 �� 1.2 O .4 .� O 2 .4 components such as the withstand voltage and current, etc. f" = (1Js = That is, the more characteristics of the circuit are understood, U fo "'0 the better the circuits can be designed. Fig. 12. Frequency response of the paraJIel loaded resonant charger Therefore, to control the level of the charging current, it is necessary to design proper parameters of the resonant tank. VI. DESIGN FLOWCHART The resonant frequency is determined by Eq. (22). Figure 13 shows the flow chart of the parallel loaded resonant solar storage battery charger. The capacity of the 1, = _1 - 2"�LrCr o (22) storage battery and the range of the resonant frequencies are The characteristic impedance of the resonant tank IS first determined, followed by the values of the resonant determined by Eq. (23). inductor and the resonant capacitor. With the IsSpice simulation, the charging current is estimated. Finally, the zo = rz; �C; (23) circuit is implemented and tested for verification. The major 978-1-4244-9500-9/11/$26.00 © 2011 IEEE
  • 6. Page 6 of 8 Tek JL ill Trig'd M Pos: 0.000, VI. EXPERIMENTAL RESULTS ... Figure 14 shows the block diagram of the closed-loop V/JII/ controlled boost converter. According to Figure 14, the current generated by the solar PV panel must be stabilized through a closed-loop controlled boost converter to hold steady its voltage to avoid the variation of the voltage source i/Jm due to the difference of the solar illumination intensity on the solar PV panel and thus the difference of the required overall power output. Table 1 lists the parameters used to implement the closed-loop controlled boost converter. The following CH I X-axis:SIlS/div Y-axis:20V Idiv figures show the measured waveforms of the closed-loop CH2 X-axis:SIlS/div Y-axis: IOA/div controlled boost converter. Figure 15 shows the saw-tooth Fig. 16. Measured voltage and current waveforms at the diode wave and the measured waveform of the DC voltage at the Tek JL ill Trig'd M Pos: 0.000, ... proportion-integrator. Figure 16 shows the voltage and current waveforms of the diode in the closed-loop controlled boost converter. Figure 17 shows the voltage and current waveforms of the inductor in the closed-loop controlled boost converter. Figure 18 shows the voltage and current waveforms of the capacitor in the closed-loop controlled .. * - boost converter. Figure 19 shows the output current and 2* current waveform of the closed-loop controlled boost converter. CHI X-axis:5I-1-s/div Y-axis:20V/div CH2 X-axis:5J-1s/div Y-axis: 10A/div Fig. 17. Measured voltage and current waveforms at the inductor + D", Tek JL • Stop M Pos: 0.000, + VD",- ... v Cos Fig. 14. Block diagram of the closed-loop controlled boost converter CH I X-axis:5Ils/div Y-axis:20VIdiv CH2X-axis:5Ils/div Y-axis: I OA/div Table I. Parameters for the implemented closed-loop controlled boost Fig. 18. Measured voltage and current waveforms at the capacitor converter Tek JL ill Trig'd M Pos: 0.000, ... v " input switching duty output / voltage inductance capacitance frequency cycle voltage pJ 24Y 33�H 330� 80kHz 0.2 30Y i" / Tek JL o Trig'd M Pos: O.OOOs ... 2* CH I X-axis:Sllsidiv Y-axis:20V/div CH2 X-axis:SIS/div Y-axis: SA/div Fig. 19. Output current and measured current waveform The measurement conditions of the parallel loaded resonant charger described in this paper are listed in Table II. CHI: X-axis:SIlS/div Y-axis:2V/div CH2 : X-axis:SIlS/div Y-axis:2V/div The input for the device shown in the table is the output Fig. 15. Sawtooth wave and the measured waveform of the DC voltage at the voltage obtained from the closed-loop controlled boost proportion-integrator converter which converts the output voltage from the solar PV panel. 978-1-4244-9500-9/11/$26.00 © 2011 IEEE
  • 7. Page 7 of 8 Tek Table 11. Measurement conditions of the implemented parallel loaded resonant charger nor soIar storage battenes Voltage Power Switching Dividing Input Voltage Source Supply Frequency Capacitance Side (C, ,C,) 30 V 78 kHz lOOOIlF Resonant Resonant Characteristic Resonant Resonant Inductance Capacitance Impedance Frequency Tank 4.1 �LH IIlF 2.1 (1 76 kHz CH I X-axis:2.5�,s/div Y-axis:20V/div CI-I2 X-axis:2.5�,s/div Y-axis: I OA/div Filter Filter Inductance Capacitance Load Fig. 21. Voltage and current wavefonns under the conduction and Load Side cut-off conditions of the switch 8.4 mH 2200 �LF 12V, 48Ah lead-acid battery Tek JL ill Trig'd M Pos: 0,0005 + When the design of the parameters for the charger was v completed, the measurement of the implemented circuit was then carried out. The measured waveform of each component l( " f 1_-..: is as follows. Figure 20 shows the waveform at the MOSFET driving circuit, which provides two sets of square waves to the active switch to perform the conduction and cut-off operations. Figure 21 shows the voltage and current waveforms under the conduction and cut-off conditions of the switch, which indicates the switching operation is at zero CH I X-axis:2.5Ils/div Y-axis:20VIdiv voltage. Figure 22 shows the voltage across the input CH2 X-axis:2.5Ils/div Y-axis: I OA/div terminals and the current waveform at the resonant inductor Fig. 22.Wavefonns of the voltage across the input tenninals and the in resonant tank. The voltage phase is leading the current current at the resonant inductor in the resonant tank Tek JL ill Trig'd M Pos: 0.000, phase, so it exhibits the property of an inductive circuit. + Figure 23 shows the AC waveform when the capacitor voltage resonates with the inductor current in the resonant tank. Figure 24 shows the waveforms of voltages across the input terminals and output terminals in the resonant tank resonant tank. In this case, the voltage across the input terminals is the ±Vs/2 AC square wave generated by the switching device during high-frequency switching. Meanwhile, the voltage across the output terminals is an AC CHI: X",," : 2.5f.ls/div Y.j!dl: 20V/div sinusoidal wave generated by the resonance in the resonant CI-12 : X,fdl : 2.5f.ls/div Y",,": I OA/div tank. Figure 25 shows the waveform of the initial output Fig. 23. Wavefonns of the capacitor voltage and the inductor current in current of the parallel loaded resonant storage battery charger. the resonant tank Tek JL ill Trig'd M Pos: 0.000, + M Pos: 0.000, Tek 2' "r J l CH 1 X-ax;s:2.5�s/div Y-axis: 1 OV/div CH2 X-axis:2.5l-ls/div V-axis: I OV/div CH I : X .... : 2 . 5Ils/div Y .... : 20V/div Fig. 20. Waveform at the MOSFET driving circuit CH2 : x .... : 2.5Ils/div Y .... : 20V/div Fig. 24. Wavefonns of the voltages across the input tenninals and output tenninals in the resonant tank 978-1-4244-9500-9/11/$26.00 © 2011 IEEE
  • 8. Page 8 of 8 Tek D Trig'd M Pos: O.OOOs 95 .------, + 1. 80 750�-------:- 0------�0 ------�0------4 00 � 10� 207 30 � � � ... lime (min) CH I X-axis:2.SJls/div Y -axis: IOV/div Fig. 28. Variation of the charging efficiency for the storage battery CI12 X-axis:2.SJls/div Y -axis:SAldiv Fig. 25. Waveforms of the initial charging voltage and charging current at the VII. CONCLUSIONS output terminals of the charger The parallel loaded resonant converter as a storage battery charger for solar PV panels can achieve a high charging In this experiment, the storage battery was first discharged efficiency but requires fewer circuit components. While to 10.5V and then the charging is performed till reaching the operating in high frequency, the circuit has the advantages of saturation voltage of 15.8V. The data were recorded every 30 compact size, lightweight and low cost. By choosing proper seconds in Excel. According to the variation of the voltage circuit parameters for the resonant tank, the charger can be across the terminals of the storage battery provided in Figure operated under the condition of switching at zero voltage so 26, the voltage across the terminals of the lead-acid storage that the loss of the switching device can be reduced and a battery increases immediately to 12.5V in the beginning and high efficiency can be achieved. then the curve varies as the charging current changes. Figure 27 shows the charging current of the storage battery. The charging current is very high, approximately 6.5A, in the REFERENCES [I] M. Matsui, T. Kitano, De-hong Xu, and Zhong-qing Ying, "A New beginning and then charging current varies as time evolves. Maximum Photovoltaic Power Tracking Control Scheme Based on Power After the storage battery was charged to the saturation Equilibrium at DC Link," Industrial Electronics Society voltage of approximately 15.8V, the current of the battery Proceedings,1999,The 25th Annual Conference of the IEEE, Vol.!, pp. reaches approximately 5.8A. The total required time for the 804-8090. [2] Y. D. Chang, Implementation of Resonant Battery Charger, Master lead-acid storage battery being discharged and then fully Thesis, Department of Electrical Engineering, Kun Shan University, 2004. charged is approximately 440 minutes. The average current is [3] C. M. Chou et aI, Modem Switch Power Control Circuit Design and 6.166A for the overall charging process. Figure 28 shows the Application, People Post and Electricity Publishing Co., People Republic charging efficiency of the storage battery. The lowest and China, 2005. [4] S I Chiang, Power Electronics, Chuan Hwa Book Co , Taipei, 1998. highest efficiencies are around 87% and 92%, respectively, [5] R. L. Steigerwald, "A comparison of Half-Bridge resonant converter and the overall average charging efficiency is 88.7%. topologies," IEEE Trans. on Power Electronics, Vol. 3, No. 2, 1998, pp. 16 r-------�====�� 15.5 174-182. [6] C. D. Cheng, Introduction to Novel Soft Switching Power Technology, 14.5 vollage Chuan Hwa Book Co., Taipei,2003. (V) 13.5 [7] W. Hart, Introduction to Power Electronics, Prentice-Hall, Upper Saddle River, New Jersey, 1997. 12.5 11.5 10.5 L-____--:-: ':-______'--______'________-'------' o 100 200 300 400 timc(ll1in) Fig. 26. Variation of the charging voltage across the terminals of the storage battery --------------''---- --'-----------------, 7.0 ,-- -- 6.5 1'+-.,..,._.....>..1. ... charging -...�� . current 6.0 (A) .,�--.� 5.5 5.0 '--____--.,.,'--____---:-'--____--:-: �----____, '-- ----' o 100 200 300 400 time (min) Fig. 27. Variation of the charging current of the storage battery 978-1-4244-9500-9/11/$26.00 © 2011 IEEE