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Produced Water Treatment Using Novel Ceramic Plate UF
Membrane Technology
June 2022
Company History
• Founded in 2013 in Luxembourg / Europe
• Offers turn-key solutions by engineering, designing and manufacturing
equipment for the treatment of complex and difficult waters
• Installs, commissions, trains operators and offers after-sales support for all
equipment
• Serves the markets: O&G, maritime, leachate, agriculture/food, bio-fuels,
industrial, sewage, PFAS/PFOAS
• Represented on all continents through a network of cooperation partners
• Numerous international awards include: “Technology Pioneer” by the World
Economic Forum and “Efficient Solution” by the Solar Impulse Label
OilPaq – Description
• Separation of suspended solids and free & emulsified oil in produced water for
beneficial re-use, heavy brines or re-injection in tight formations
• Acts as pre-treatment when combining with optional reverse osmosis (RO)
technology for achieving irrigation water quality (TDS of raw water is < 30,000 mg/l)
• Available as skid-based equipment
• Modular build allows for flexible increase / decrease of capacity
• Submerged ceramic plate ultrafiltration (UF) membranes, void size of 0.1 µm
• All necessary ancillary equipment contained within skid, i.e. pumps, PLC, piping,
process tanks, etc.
• 90% to 99% water recovery for Fit-To-Purpose reuse or possible irrigation. Waste
from treatment 1% – 10% of inflow
• Optimize all related future ESG compliances
OilPaq – Key Features
• Total Suspended Solids removal < 5.0 mg/l, typically < 2.0 mg/l
• Free and emulsified removal < 5.0 mg/l, typically < 2.0mg/l
• Chemical free bacteria elimination (SRB – Sulphur Reducing Bacteria / APB – Acid
Producing Bacteria)
• Submerged hydrophilic / oleophobic ceramic plate membranes with a negative
filtration pressure of 1.5 to 4.5 psi (vacuum)
• Flexible with changing loads in raw water
• Extracts free and emulsified oils from the raw water without altering the oil properties
• Low cost of operation thanks to low energy consumption (< $0.15 kWh/bbl or $0.007
kWh/gal)
• Virtually chemical free separation process (< 1.0 cent/bbl cost)
• Remote, automated smart device controlled. Minimal manpower operation. Several
OilPaq’s can be operated by a single technician
• Automatic cleaning of the membranes to manage clogging and fouling
Flat Sheet Membrane
Submerged Ceramic Flat Sheet Membranes
Flat Sheet Membrane vs. Cross-Flow Membrane
• Filtration vacuum on filtered water side
• High flux operation at very low pressure
• No compression of suspended solids
• Insensitive to high suspended solids loads
• Long dead end filtration period
• Low and short duration backwash
• Very high recovery rate
• Low power consumption
• Easy to clean
1.5 to 4.5 psi
.
Flat Sheet Membrane
Flat Sheet Membrane vs. Cross-Flow Membrane
Cross-Flow Membrane
TMP range
15 to 60 psi
• Higher filtration pressure on feed side
• Compression of suspended solids layer
• Low membrane permeability leads to
higher fouling and low flux operation
• Limited to suspended solids loads –
risks of membrane blocking and clogging
(additional pre-treatment recommended
or frequent backwash)
• High feed pressure can lead to passing of
deformable contents and decrease
filtered water quality
• High power consumption
• Greater cleaning required
73 psi
OilPaq – Process Flow
Permeate Out
CIP Pump
Raw water in
Recovered Oil
Membrane Tanks
Battery Limits
Scope APATEQ
Ancillary
Equipment
Reverse Osmosis (RO) - optional
- Blowers
- Piping
- Intermediary
Tanks
- Pumps
in cases TDS is < 30,000 mg/l
Membrane tank
OilPaq – Isometric View – 2,500 bbls/day
PLC
Module with 2,500 bbl/d capacity
Cleaning chemicals
Dosing pumps
Membrane tank
OilPaq – Isometric View – 2,500 bbls/day
PLC
Pumps
Module with 2,500 bbl/d capacity
Backwash tank
Membrane tank
OilPaq – Isometric View – 5,000 bbls/day
PLC
Module with 5,000 bbl/d capacity
Cleaning chemicals
Dosing pumps
Membrane tank
OilPaq – Isometric View – 5,000 bbls/day
PLC
Module with 5,000 bbl/d capacity
Pumps Backwash tank
2,500 bbls / day 5,000 bbls / day
Skid dimensions (l x w x h): 11’6” x 6’7” x 8’2” 11’6” x 9’10” x 8’2”
3.5 m 2 m 2.5 m 3.5 m 3 m 2.5 m
Power consumption: 0.145 kWh/bbl 0.120 kWh/bbl
Fresh or permeate water consumption: 1,300 gal/week 2,000 gal/week
Cleaning chemicals consumption: 2 x 7 gal/week 2 x 12 gal/week
(NaOH and H2SO4)
Inlet water specifications: TSS: Up to 2,000 mg/l
Oil content: Up to 0.4 % or 4,000 ppm
Bacteria: High colony counts
Temperature: 50 – 135°F / pH: 2-14 (optimal)
Outlet water specifications: TSS: < 5.0 mg/l, * < 2.0 mg/l
(Conservatively, *Typical) TPH: < 5.0 ppm, * < 2.0 ppm (dissolved)
Bacteria: Not detectable
Reject: 5 – 10% of inflow (90% to 95% recovery)
Filter Press: 1% of inflow (99% recovery)
OilPaq – Technical Sheet
OilPaq – Field Deployment
Produced Water treatment site in the Utica Play
OilPaq – Field Deployment
Produced Water treatment site in the Utica Play, in a housed environment
OilPaq – Analytics (Produced Water From Utica / Marcellus)
Produced Water DGF Clear Water /
Inlet UF
UF Permeate
Date: 09/11/2016 09/11/2016 09/11/2016
Calcium mg/l 7,250 6,260 6,147
Magnesium mg/l 717 553 542
Barium mg/l 21.1 24.4 24.6
Strontium mg/l 1,199 912 877
Sodium mg/l 18,960 20,110 19,918
Potassium mg/l 266 179 174
Iron (total) mg/l 44,6 17,6 11,7
Chloride mg/l 46,244 45,076 44,438
Sulfate mg/l 113 113 113
Boron mg/l 12.3 12.9 10.1
TSS mg/l 374 96 0.6
Conductivity µS/cm 97,400 103,000 103,600
pH 6.59 5.81 3.19
COD mg/l 3,330 2,840 1,520
Total Petrol Hydrocarbon
TPH mg/l 3.8 3.5 ND
Produced Water DGF Clear Water /
Inlet UF
UF Permeate
Date: 08/16/2016 08/16/2016 08/16/2016
Calcium mg/l 23,440 16,305 14,651
Magnesium mg/l 2,368 1,685 1,521
Barium mg/l 1,121 630 540
Strontium mg/l 3,875 2,625 2,368
Sodium mg/l 46,175 31,491 28,824
Potassium mg/l 510 342 306
Iron (total) mg/l 126 53.7 50.3
Chloride mg/l 132,000 78,000 75,000
Sulfate mg/l ND ND ND
Boron mg/l 25.6 21.4 17.4
TSS mg/l 139 48 0.4
Conductivity µS/cm 288,900 201,400 183,400
pH 5.49 5.68 5.83
COD mg/l
Total Petrol Hydrocarbon
TPH mg/l 2.3 2.1 0.2
OilPaq – Pilot Plants
Raw Water
Size 1
Raw Water
Size 2 Effluent
Flow rates (up to)*
GPM
bbl/d
m3/h
17.5
600
4
52.5
1,800
12
approx. 90 - 95%
TDS mg/l or ppm 180,000 180,000
TSS mg/l or ppm 4,000 < 1
Oil in Water mg/l or ppm 1,000 < 1
Particle size assumed µm 5 µm D80 D < 0,1 µm
pH 5 – 7 5 – 7
Operating Temperature °F 40 to 135 inflow temp. +/- 2
Design Temperature °F 130 inflow temp. +/- 2
Dimensions / Weight (dry)
Length
ft
mm
7’ 10”
2,400
11’ 2”
3,400
-
Width
ft
mm
6’ 7”
2,000
6’ 7”
2,000
-
Height
ft
mm
7’ 7”
2,300
7’ 7”
2,300
-
Weight ( 15%)
lbs
kg
5,290
2,400
10,690
4,850
-
600 bbls/day
1,800 bbls/day
Solutions For Other Markets
Compact Wastewater Treatment Plants
3
On-Shore Marine Scrub Water Treatment
5
On-board Marine Scrub Water Treatment
6
Treatment of Leachate From Landfill Site
7
Treatment of Leachate From Landfill Site
7
Process Water Treatment For Food Industry
8
Industrial Water Recycling To Drinking Water Standard
9
Industrial Water Recycling To Drinking Water Standard
10
NanoPaq - PFAS / PFOS Removal From Ground Water
• NanoPaq combines field proven ceramic ultrafiltration (UF) membrane technology from
Maritime application with highly adsorbent material to eliminate even the short-chained
PFAS molecules from water
• Carbon-based adsorbent material has much higher loading potential than conventional
technologies like activated carbon and/or ion exchange resins
• Combining the above with reverse osmosis (RO) membranes allows a far smaller waste
volume than when using activated carbon or ion exchangers
• This leads to a significant reduction in operation costs compared
to existing mainstream technology to address PFAS / PFOS removal.
NanoPaq - PFAS / PFOS Removal From Ground Water
In-house test following pilot plant run
- 70 l Well Water (Customer from Sweden)
- PFAS Concentration ≈ 320 ng/l
- No pretreatment used at this test
320
30 20 10
0
50
100
150
200
250
300
350
HALMSTAD
Raw Water
10 min 60 min 120 min
[ng/l]
Time
PFAS concentration in water vs. Time
EU Limit
A
B D
C
Raw water in
Permeate
Tank
Permeate
Pump
CAP is retained
inside the tank
Feed Pump
A
B, C, D
Industrial Water Recycling To Drinking Water Standard
11
Princess Victoria of Sweden
&
Prince Felix of Luxembourg
Visiting with APATEQ’s CTO, Ulrich Baeuerle,
at an APATEQ Sweden installation
Awards
Thank you for your attention!
www.apateq.com
APATEQ – PWT, Inc.
4921 Spring Cypress Rd.
Spring, TX 77379, USA
Brian J. Ward
phone: (701) 572-7752
email: b.ward@apateq.com
APATEQ - PWT S.A.
2, Rue Kalchesbruck
L-1852 Luxembourg
Dirk Martin
phone: +352 20211680 85
email:
d.martin@apateq.com

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Novel Ceramic Plate UF Membrane Effectively Treats Produced Water

  • 1. Produced Water Treatment Using Novel Ceramic Plate UF Membrane Technology June 2022
  • 2. Company History • Founded in 2013 in Luxembourg / Europe • Offers turn-key solutions by engineering, designing and manufacturing equipment for the treatment of complex and difficult waters • Installs, commissions, trains operators and offers after-sales support for all equipment • Serves the markets: O&G, maritime, leachate, agriculture/food, bio-fuels, industrial, sewage, PFAS/PFOAS • Represented on all continents through a network of cooperation partners • Numerous international awards include: “Technology Pioneer” by the World Economic Forum and “Efficient Solution” by the Solar Impulse Label
  • 3. OilPaq – Description • Separation of suspended solids and free & emulsified oil in produced water for beneficial re-use, heavy brines or re-injection in tight formations • Acts as pre-treatment when combining with optional reverse osmosis (RO) technology for achieving irrigation water quality (TDS of raw water is < 30,000 mg/l) • Available as skid-based equipment • Modular build allows for flexible increase / decrease of capacity • Submerged ceramic plate ultrafiltration (UF) membranes, void size of 0.1 µm • All necessary ancillary equipment contained within skid, i.e. pumps, PLC, piping, process tanks, etc. • 90% to 99% water recovery for Fit-To-Purpose reuse or possible irrigation. Waste from treatment 1% – 10% of inflow • Optimize all related future ESG compliances
  • 4. OilPaq – Key Features • Total Suspended Solids removal < 5.0 mg/l, typically < 2.0 mg/l • Free and emulsified removal < 5.0 mg/l, typically < 2.0mg/l • Chemical free bacteria elimination (SRB – Sulphur Reducing Bacteria / APB – Acid Producing Bacteria) • Submerged hydrophilic / oleophobic ceramic plate membranes with a negative filtration pressure of 1.5 to 4.5 psi (vacuum) • Flexible with changing loads in raw water • Extracts free and emulsified oils from the raw water without altering the oil properties • Low cost of operation thanks to low energy consumption (< $0.15 kWh/bbl or $0.007 kWh/gal) • Virtually chemical free separation process (< 1.0 cent/bbl cost) • Remote, automated smart device controlled. Minimal manpower operation. Several OilPaq’s can be operated by a single technician • Automatic cleaning of the membranes to manage clogging and fouling
  • 5. Flat Sheet Membrane Submerged Ceramic Flat Sheet Membranes
  • 6. Flat Sheet Membrane vs. Cross-Flow Membrane • Filtration vacuum on filtered water side • High flux operation at very low pressure • No compression of suspended solids • Insensitive to high suspended solids loads • Long dead end filtration period • Low and short duration backwash • Very high recovery rate • Low power consumption • Easy to clean 1.5 to 4.5 psi . Flat Sheet Membrane
  • 7. Flat Sheet Membrane vs. Cross-Flow Membrane Cross-Flow Membrane TMP range 15 to 60 psi • Higher filtration pressure on feed side • Compression of suspended solids layer • Low membrane permeability leads to higher fouling and low flux operation • Limited to suspended solids loads – risks of membrane blocking and clogging (additional pre-treatment recommended or frequent backwash) • High feed pressure can lead to passing of deformable contents and decrease filtered water quality • High power consumption • Greater cleaning required 73 psi
  • 8. OilPaq – Process Flow Permeate Out CIP Pump Raw water in Recovered Oil Membrane Tanks Battery Limits Scope APATEQ Ancillary Equipment Reverse Osmosis (RO) - optional - Blowers - Piping - Intermediary Tanks - Pumps in cases TDS is < 30,000 mg/l
  • 9. Membrane tank OilPaq – Isometric View – 2,500 bbls/day PLC Module with 2,500 bbl/d capacity Cleaning chemicals Dosing pumps
  • 10. Membrane tank OilPaq – Isometric View – 2,500 bbls/day PLC Pumps Module with 2,500 bbl/d capacity Backwash tank
  • 11. Membrane tank OilPaq – Isometric View – 5,000 bbls/day PLC Module with 5,000 bbl/d capacity Cleaning chemicals Dosing pumps
  • 12. Membrane tank OilPaq – Isometric View – 5,000 bbls/day PLC Module with 5,000 bbl/d capacity Pumps Backwash tank
  • 13. 2,500 bbls / day 5,000 bbls / day Skid dimensions (l x w x h): 11’6” x 6’7” x 8’2” 11’6” x 9’10” x 8’2” 3.5 m 2 m 2.5 m 3.5 m 3 m 2.5 m Power consumption: 0.145 kWh/bbl 0.120 kWh/bbl Fresh or permeate water consumption: 1,300 gal/week 2,000 gal/week Cleaning chemicals consumption: 2 x 7 gal/week 2 x 12 gal/week (NaOH and H2SO4) Inlet water specifications: TSS: Up to 2,000 mg/l Oil content: Up to 0.4 % or 4,000 ppm Bacteria: High colony counts Temperature: 50 – 135°F / pH: 2-14 (optimal) Outlet water specifications: TSS: < 5.0 mg/l, * < 2.0 mg/l (Conservatively, *Typical) TPH: < 5.0 ppm, * < 2.0 ppm (dissolved) Bacteria: Not detectable Reject: 5 – 10% of inflow (90% to 95% recovery) Filter Press: 1% of inflow (99% recovery) OilPaq – Technical Sheet
  • 14. OilPaq – Field Deployment Produced Water treatment site in the Utica Play
  • 15. OilPaq – Field Deployment Produced Water treatment site in the Utica Play, in a housed environment
  • 16. OilPaq – Analytics (Produced Water From Utica / Marcellus) Produced Water DGF Clear Water / Inlet UF UF Permeate Date: 09/11/2016 09/11/2016 09/11/2016 Calcium mg/l 7,250 6,260 6,147 Magnesium mg/l 717 553 542 Barium mg/l 21.1 24.4 24.6 Strontium mg/l 1,199 912 877 Sodium mg/l 18,960 20,110 19,918 Potassium mg/l 266 179 174 Iron (total) mg/l 44,6 17,6 11,7 Chloride mg/l 46,244 45,076 44,438 Sulfate mg/l 113 113 113 Boron mg/l 12.3 12.9 10.1 TSS mg/l 374 96 0.6 Conductivity µS/cm 97,400 103,000 103,600 pH 6.59 5.81 3.19 COD mg/l 3,330 2,840 1,520 Total Petrol Hydrocarbon TPH mg/l 3.8 3.5 ND Produced Water DGF Clear Water / Inlet UF UF Permeate Date: 08/16/2016 08/16/2016 08/16/2016 Calcium mg/l 23,440 16,305 14,651 Magnesium mg/l 2,368 1,685 1,521 Barium mg/l 1,121 630 540 Strontium mg/l 3,875 2,625 2,368 Sodium mg/l 46,175 31,491 28,824 Potassium mg/l 510 342 306 Iron (total) mg/l 126 53.7 50.3 Chloride mg/l 132,000 78,000 75,000 Sulfate mg/l ND ND ND Boron mg/l 25.6 21.4 17.4 TSS mg/l 139 48 0.4 Conductivity µS/cm 288,900 201,400 183,400 pH 5.49 5.68 5.83 COD mg/l Total Petrol Hydrocarbon TPH mg/l 2.3 2.1 0.2
  • 17. OilPaq – Pilot Plants Raw Water Size 1 Raw Water Size 2 Effluent Flow rates (up to)* GPM bbl/d m3/h 17.5 600 4 52.5 1,800 12 approx. 90 - 95% TDS mg/l or ppm 180,000 180,000 TSS mg/l or ppm 4,000 < 1 Oil in Water mg/l or ppm 1,000 < 1 Particle size assumed µm 5 µm D80 D < 0,1 µm pH 5 – 7 5 – 7 Operating Temperature °F 40 to 135 inflow temp. +/- 2 Design Temperature °F 130 inflow temp. +/- 2 Dimensions / Weight (dry) Length ft mm 7’ 10” 2,400 11’ 2” 3,400 - Width ft mm 6’ 7” 2,000 6’ 7” 2,000 - Height ft mm 7’ 7” 2,300 7’ 7” 2,300 - Weight ( 15%) lbs kg 5,290 2,400 10,690 4,850 - 600 bbls/day 1,800 bbls/day
  • 20. On-Shore Marine Scrub Water Treatment 5
  • 21. On-board Marine Scrub Water Treatment 6
  • 22. Treatment of Leachate From Landfill Site 7
  • 23. Treatment of Leachate From Landfill Site 7
  • 24. Process Water Treatment For Food Industry 8
  • 25. Industrial Water Recycling To Drinking Water Standard 9
  • 26. Industrial Water Recycling To Drinking Water Standard 10
  • 27. NanoPaq - PFAS / PFOS Removal From Ground Water • NanoPaq combines field proven ceramic ultrafiltration (UF) membrane technology from Maritime application with highly adsorbent material to eliminate even the short-chained PFAS molecules from water • Carbon-based adsorbent material has much higher loading potential than conventional technologies like activated carbon and/or ion exchange resins • Combining the above with reverse osmosis (RO) membranes allows a far smaller waste volume than when using activated carbon or ion exchangers • This leads to a significant reduction in operation costs compared to existing mainstream technology to address PFAS / PFOS removal.
  • 28. NanoPaq - PFAS / PFOS Removal From Ground Water In-house test following pilot plant run - 70 l Well Water (Customer from Sweden) - PFAS Concentration ≈ 320 ng/l - No pretreatment used at this test 320 30 20 10 0 50 100 150 200 250 300 350 HALMSTAD Raw Water 10 min 60 min 120 min [ng/l] Time PFAS concentration in water vs. Time EU Limit A B D C Raw water in Permeate Tank Permeate Pump CAP is retained inside the tank Feed Pump A B, C, D
  • 29. Industrial Water Recycling To Drinking Water Standard 11 Princess Victoria of Sweden & Prince Felix of Luxembourg Visiting with APATEQ’s CTO, Ulrich Baeuerle, at an APATEQ Sweden installation
  • 31. Thank you for your attention! www.apateq.com APATEQ – PWT, Inc. 4921 Spring Cypress Rd. Spring, TX 77379, USA Brian J. Ward phone: (701) 572-7752 email: b.ward@apateq.com APATEQ - PWT S.A. 2, Rue Kalchesbruck L-1852 Luxembourg Dirk Martin phone: +352 20211680 85 email: d.martin@apateq.com