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SUSTAINABLE
PRODUCT SOLUTIONS
FOR INTERIOR AND EXTERIOR
APPLICATIONS
Automotive Lightweight Materials
Detroit, 15-16 March 2023
2
Our company:
ASCORIUM Industries
ASCORIUM Industries | Geert Trossaert, March 2023
3
Who is ASCORIUM?
• Market leader in premium polyurethane surfaces
ASCORIUM Industries | Geert Trossaert, March 2023
4
Who is ASCORIUM?
• Market leader in premium polyurethane surfaces
• Formerly operating as Recticel Automotive
ASCORIUM Industries | Geert Trossaert, March 2023
5
Who is ASCORIUM?
• Market leader in premium polyurethane surfaces
• Formerly operating as Recticel Automotive
• Activities are part of a joint venture between
Recticel NV and Admetos (German private equity)
+
ASCORIUM Industries | Geert Trossaert, March 2023
6
Who is ASCORIUM?
• Market leader in premium polyurethane surfaces
• Formerly operating as Recticel Automotive
• Activities are part of a joint venture between
Recticel NV and Admetos (German private equity)
• Expanding the customer and product portfolio from
automotive into transportation and other markets
ASCORIUM Industries | Geert Trossaert, March 2023
7
Our Locations:
Global Teamwork
ASCORIUM Industries | Geert Trossaert, March 2023
8
Our Locations:
Global Teamwork
146
Mio. EUR
Net sales
(2022)
ASCORIUM Industries | Geert Trossaert, March 2023
9
Our Locations:
Global Teamwork
146
Mio. EUR
Net sales
(2022)
1.319
Employees
in 5 countries
on 3 continents
ASCORIUM Industries | Geert Trossaert, March 2023
10
Our Locations:
Global Teamwork
146
Mio. EUR
Net sales
(2022)
1.319
Employees
in 5 countries
on 3 continents
Global
Europe: 5
Asia: 5
USA: 2
ASCORIUM Industries | Geert Trossaert, March 2023
11
Our Locations:
Global Teamwork
Headquarter
Königswinter
ASCORIUM Industries | Geert Trossaert, March 2023
12
Our Locations:
Global Teamwork
Production locations:
Wackersdorf (Plant-in-plant)
Most (R&D)
Mlada Boleslav
Tuscaloosa
Changchun
Shenyang (I+II) (Plant-in-plant)
Ningbo(Plant-in-plant)
Langfang(Plant-in-plant)
Headquarter
Königswinter
Compounding locations:
Wetteren (R&D)
Auburn Hills
ASCORIUM Industries | Geert Trossaert, March 2023
13
Door panels
14%
Glove boxes &
small parts
13%
Other
4%
Instrument panels
69%
Our Portfolio:
Premium Interior Parts
ASCORIUM Industries | Geert Trossaert, March 2023
14
Covering more –
our latest development:
Light-weight structures
for new applications
ASCORIUM Industries | Geert Trossaert, March 2023
• Part of convertible covers
• Sound box
• Back seat cover
• Armrest
• Map pockets
• Hard tops
• Load floors
• Pillar covers
• Rear shelf
• Trunk cover
• Roof spoiler
15
Light-weight structures
for automotive…
ASCORIUM Industries | Geert Trossaert, March 2023
Ecological through
light-weight products,
energy-efficient
processes and
potential use of natural
fibers
16
Light-weight structures
for automotive…
• Part of convertible covers
• Sound box
• Back seat cover
• Armrest
• Map pockets
• Hard tops
• Load floors
• Pillar covers
• Rear shelf
• Trunk cover
• Roof spoiler
ASCORIUM Industries | Geert Trossaert, March 2023
17
Our solutions –
processes and materials
ASCORIUM Industries | Geert Trossaert, March 2023
18
Our process solution
DBM
Direct Back Molding
ASCORIUM Industries | Geert Trossaert, March 2023
19
ASCORIUM Industries | Geert Trossaert, March 2023
20
• a light-weight and low-cost solution
for premium soft touch interior parts
• PUR-spray skin with foamed back layer on a carrier
• One-step process, no back-foaming nor lamination
• Premium perceived quality
• Sharp edges, design lines, soft touch
• Cost reduction for tool and total investment
DBM – Direct Back Molding process
ASCORIUM
aliphatic
Colo-Fast®
spray-skin
ASCORIUM Industries | Geert Trossaert, March 2023
21
Colo-Motion®
Our surface solution
ASCORIUM Industries | Geert Trossaert, March 2023
22
Colo-Motion®
A smart system for versatile combinations
• Combination with all kinds of colors & grains:
All colors and multi colors feasible
ASCORIUM Industries | Geert Trossaert, March 2023
23
Colo-Motion®
A smart system for versatile combinations
• Combination with all kinds of colors & grains:
All colors and multi colors feasible
• Light colors behave as any other
• No color change during processing
ASCORIUM Industries | Geert Trossaert, March 2023
24
Colo-Motion®
A smart system for versatile combinations
• Combination with all kinds of colors & grains:
All colors and multi colors feasible
• Light colors behave as any other
• No color change during processing
• Fine structures; technical grains made by laser
• Grain combined with metallic-look colors
ASCORIUM Industries | Geert Trossaert, March 2023
25
Colo-Motion®
A smart system for versatile combinations
• Combination with all kinds of colors & grains:
All colors and multi colors feasible
• Light colors behave as any other
• No color change during processing
• Fine structures; technical grains made by laser
• Grain combined with metallic-look colors
• Perceived Quality upgrade through stitching
• Functional integrations (e.g. heating)
ASCORIUM Industries | Geert Trossaert, March 2023
Heating to
the surface,
isolation to
the backside
26
Colo-Motion®
A smart system for versatile combinations
PUR spray skin with foamed back layer on substrate
• Molded substrate = final used substrate (no waste)
no punching, no milling
• No extra back foaming process (less molds)
ASCORIUM Industries | Geert Trossaert, March 2023
27
Colo-Motion®
A smart system for versatile combinations
PUR spray skin with foamed back layer on substrate
• Molded substrate = final used substrate (no waste)
no punching, no milling
• No extra back foaming process (less molds)
• One step process: less material use and waste
• Possibility to introduce bio and recycled material into
the polyurethane skin and foam layer
*GWP = Global Warming Potential
DBM vs. CBF
40%
reduction on
GWP*
ASCORIUM Industries | Geert Trossaert, March 2023
28
Our material solution:
CompoLite®
light-weight and versatile
for structural applications
ASCORIUM Industries | Geert Trossaert, March 2023
29
ASCORIUM Industries | Geert Trossaert, March 2023
30
• PUR sandwich material with reinforcement fibers
• Fulfills interior and exterior specifications
• Excellent ratio properties vs. weight
CompoLite® –
light-weight PUR sandwich material
ASCORIUM Industries | Geert Trossaert, March 2023
31
• Features and benefits:
• Complex shapes
• Functional integrations
• Thermal insulation
• Opportunities in sound acoustics
• Combinable with different A-surfaces
• Wide range of potential applications
BMW 8 series
convertible
top flap
CompoLite® –
light-weight PUR sandwich material
ASCORIUM Industries | Geert Trossaert, March 2023
32
• Reduction in total weight of used components
• Validated as light-weight substrate material
CompoLite® –
material data
7kg
Reduction
Steel frame
partially
replaced by
CompoLite®
ASCORIUM Industries | Geert Trossaert, March 2023
33
• Reduction in total weight of used components
• Validated as light-weight substrate material
• Dimensional stability due to low water absorption
• Low thermal expansion coefficient
CompoLite® –
material data
ASCORIUM Industries | Geert Trossaert, March 2023
34
CompoLite® –
reinforcement: strong variants
CompoLite®
Standard Optimised High performance
Sustainable
standard
reinforcement glass fibre glass fibre glass fibre flax
thickness mm 19 19 19 19
areal weight gr/m² 3900 5500 6900 4600
bending EN310
E-modulus Mpa 460 638 1147 362
flexural strength MPa 8 13 21 8
max. bending force N 237 409 650 233
Impact Charpy ISO 179 kJ/m² 9 19 28 9
water absorption % 2 2 2 7
screw retention
ASTM D1037
face side N 581 1129 1729 723
Lat. Side N 496 790 1051 602
ASCORIUM Industries | Geert Trossaert, March 2023
35
• Only CompoLite® monomaterial solution
• Decorative natural fibers
• Molded ASCORIUM A-surfaces (1-step or 2-step process)
• Other decorative surfaces (e.g. carpets, fabrics, foils)
CompoLite® –
surface options: a perfect match
Real stitch
lines with
Colo-Fast® surface
as
option
Integration
in complex
part shapes
ASCORIUM Industries | Geert Trossaert, March 2023
36
On the PUR substrate:
• Clips
• Doghouses
• T-Flange
In the PUR substrate:
• Heating
• Channels
CompoLite® –
technical integration: fasteners and functional elements
ASCORIUM Industries | Geert Trossaert, March 2023
37
CompoLite® and DBM –
our sustainable benefits:
ASCORIUM Industries | Geert Trossaert, March 2023
38
• Less material use and waste: one step process
• Waste-free material use: only end-used molding substrate
• Less resources: no extra back foaming molds
• Weight reduction: light-weight composite materials
CompoLite® and DBM –
our sustainable benefits:
ASCORIUM Industries | Geert Trossaert, March 2023
39
• Less material use and waste: one step process
• Waste-free material use: only end-used molding substrate
• Less resources: no extra back foaming molds
• Weight reduction: light-weight composite materials
• Reintegration of reprocessed PUR (skin and foam layer)
• Substitute materials: integration of bio materials
CompoLite® and DBM –
our sustainable benefits:
ASCORIUM Industries | Geert Trossaert, March 2023
40
The future is our responsibility –
ASCORIUM Industries | Geert Trossaert, March 2023
41
The future is our responsibility –
The balance between
sophisticated interiors and
ecological responsibility is
given priority at ASCORIUM.
ASCORIUM Industries | Geert Trossaert, March 2023
we’ve got you covered

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SUSTAINABLE PRODUCT SOLUTIONS FOR INTERIOR AND EXTERIOR APPLICATIONS

  • 1. SUSTAINABLE PRODUCT SOLUTIONS FOR INTERIOR AND EXTERIOR APPLICATIONS Automotive Lightweight Materials Detroit, 15-16 March 2023
  • 2. 2 Our company: ASCORIUM Industries ASCORIUM Industries | Geert Trossaert, March 2023
  • 3. 3 Who is ASCORIUM? • Market leader in premium polyurethane surfaces ASCORIUM Industries | Geert Trossaert, March 2023
  • 4. 4 Who is ASCORIUM? • Market leader in premium polyurethane surfaces • Formerly operating as Recticel Automotive ASCORIUM Industries | Geert Trossaert, March 2023
  • 5. 5 Who is ASCORIUM? • Market leader in premium polyurethane surfaces • Formerly operating as Recticel Automotive • Activities are part of a joint venture between Recticel NV and Admetos (German private equity) + ASCORIUM Industries | Geert Trossaert, March 2023
  • 6. 6 Who is ASCORIUM? • Market leader in premium polyurethane surfaces • Formerly operating as Recticel Automotive • Activities are part of a joint venture between Recticel NV and Admetos (German private equity) • Expanding the customer and product portfolio from automotive into transportation and other markets ASCORIUM Industries | Geert Trossaert, March 2023
  • 7. 7 Our Locations: Global Teamwork ASCORIUM Industries | Geert Trossaert, March 2023
  • 8. 8 Our Locations: Global Teamwork 146 Mio. EUR Net sales (2022) ASCORIUM Industries | Geert Trossaert, March 2023
  • 9. 9 Our Locations: Global Teamwork 146 Mio. EUR Net sales (2022) 1.319 Employees in 5 countries on 3 continents ASCORIUM Industries | Geert Trossaert, March 2023
  • 10. 10 Our Locations: Global Teamwork 146 Mio. EUR Net sales (2022) 1.319 Employees in 5 countries on 3 continents Global Europe: 5 Asia: 5 USA: 2 ASCORIUM Industries | Geert Trossaert, March 2023
  • 12. 12 Our Locations: Global Teamwork Production locations: Wackersdorf (Plant-in-plant) Most (R&D) Mlada Boleslav Tuscaloosa Changchun Shenyang (I+II) (Plant-in-plant) Ningbo(Plant-in-plant) Langfang(Plant-in-plant) Headquarter Königswinter Compounding locations: Wetteren (R&D) Auburn Hills ASCORIUM Industries | Geert Trossaert, March 2023
  • 13. 13 Door panels 14% Glove boxes & small parts 13% Other 4% Instrument panels 69% Our Portfolio: Premium Interior Parts ASCORIUM Industries | Geert Trossaert, March 2023
  • 14. 14 Covering more – our latest development: Light-weight structures for new applications ASCORIUM Industries | Geert Trossaert, March 2023
  • 15. • Part of convertible covers • Sound box • Back seat cover • Armrest • Map pockets • Hard tops • Load floors • Pillar covers • Rear shelf • Trunk cover • Roof spoiler 15 Light-weight structures for automotive… ASCORIUM Industries | Geert Trossaert, March 2023
  • 16. Ecological through light-weight products, energy-efficient processes and potential use of natural fibers 16 Light-weight structures for automotive… • Part of convertible covers • Sound box • Back seat cover • Armrest • Map pockets • Hard tops • Load floors • Pillar covers • Rear shelf • Trunk cover • Roof spoiler ASCORIUM Industries | Geert Trossaert, March 2023
  • 17. 17 Our solutions – processes and materials ASCORIUM Industries | Geert Trossaert, March 2023
  • 18. 18 Our process solution DBM Direct Back Molding ASCORIUM Industries | Geert Trossaert, March 2023
  • 19. 19 ASCORIUM Industries | Geert Trossaert, March 2023
  • 20. 20 • a light-weight and low-cost solution for premium soft touch interior parts • PUR-spray skin with foamed back layer on a carrier • One-step process, no back-foaming nor lamination • Premium perceived quality • Sharp edges, design lines, soft touch • Cost reduction for tool and total investment DBM – Direct Back Molding process ASCORIUM aliphatic Colo-Fast® spray-skin ASCORIUM Industries | Geert Trossaert, March 2023
  • 21. 21 Colo-Motion® Our surface solution ASCORIUM Industries | Geert Trossaert, March 2023
  • 22. 22 Colo-Motion® A smart system for versatile combinations • Combination with all kinds of colors & grains: All colors and multi colors feasible ASCORIUM Industries | Geert Trossaert, March 2023
  • 23. 23 Colo-Motion® A smart system for versatile combinations • Combination with all kinds of colors & grains: All colors and multi colors feasible • Light colors behave as any other • No color change during processing ASCORIUM Industries | Geert Trossaert, March 2023
  • 24. 24 Colo-Motion® A smart system for versatile combinations • Combination with all kinds of colors & grains: All colors and multi colors feasible • Light colors behave as any other • No color change during processing • Fine structures; technical grains made by laser • Grain combined with metallic-look colors ASCORIUM Industries | Geert Trossaert, March 2023
  • 25. 25 Colo-Motion® A smart system for versatile combinations • Combination with all kinds of colors & grains: All colors and multi colors feasible • Light colors behave as any other • No color change during processing • Fine structures; technical grains made by laser • Grain combined with metallic-look colors • Perceived Quality upgrade through stitching • Functional integrations (e.g. heating) ASCORIUM Industries | Geert Trossaert, March 2023 Heating to the surface, isolation to the backside
  • 26. 26 Colo-Motion® A smart system for versatile combinations PUR spray skin with foamed back layer on substrate • Molded substrate = final used substrate (no waste) no punching, no milling • No extra back foaming process (less molds) ASCORIUM Industries | Geert Trossaert, March 2023
  • 27. 27 Colo-Motion® A smart system for versatile combinations PUR spray skin with foamed back layer on substrate • Molded substrate = final used substrate (no waste) no punching, no milling • No extra back foaming process (less molds) • One step process: less material use and waste • Possibility to introduce bio and recycled material into the polyurethane skin and foam layer *GWP = Global Warming Potential DBM vs. CBF 40% reduction on GWP* ASCORIUM Industries | Geert Trossaert, March 2023
  • 28. 28 Our material solution: CompoLite® light-weight and versatile for structural applications ASCORIUM Industries | Geert Trossaert, March 2023
  • 29. 29 ASCORIUM Industries | Geert Trossaert, March 2023
  • 30. 30 • PUR sandwich material with reinforcement fibers • Fulfills interior and exterior specifications • Excellent ratio properties vs. weight CompoLite® – light-weight PUR sandwich material ASCORIUM Industries | Geert Trossaert, March 2023
  • 31. 31 • Features and benefits: • Complex shapes • Functional integrations • Thermal insulation • Opportunities in sound acoustics • Combinable with different A-surfaces • Wide range of potential applications BMW 8 series convertible top flap CompoLite® – light-weight PUR sandwich material ASCORIUM Industries | Geert Trossaert, March 2023
  • 32. 32 • Reduction in total weight of used components • Validated as light-weight substrate material CompoLite® – material data 7kg Reduction Steel frame partially replaced by CompoLite® ASCORIUM Industries | Geert Trossaert, March 2023
  • 33. 33 • Reduction in total weight of used components • Validated as light-weight substrate material • Dimensional stability due to low water absorption • Low thermal expansion coefficient CompoLite® – material data ASCORIUM Industries | Geert Trossaert, March 2023
  • 34. 34 CompoLite® – reinforcement: strong variants CompoLite® Standard Optimised High performance Sustainable standard reinforcement glass fibre glass fibre glass fibre flax thickness mm 19 19 19 19 areal weight gr/m² 3900 5500 6900 4600 bending EN310 E-modulus Mpa 460 638 1147 362 flexural strength MPa 8 13 21 8 max. bending force N 237 409 650 233 Impact Charpy ISO 179 kJ/m² 9 19 28 9 water absorption % 2 2 2 7 screw retention ASTM D1037 face side N 581 1129 1729 723 Lat. Side N 496 790 1051 602 ASCORIUM Industries | Geert Trossaert, March 2023
  • 35. 35 • Only CompoLite® monomaterial solution • Decorative natural fibers • Molded ASCORIUM A-surfaces (1-step or 2-step process) • Other decorative surfaces (e.g. carpets, fabrics, foils) CompoLite® – surface options: a perfect match Real stitch lines with Colo-Fast® surface as option Integration in complex part shapes ASCORIUM Industries | Geert Trossaert, March 2023
  • 36. 36 On the PUR substrate: • Clips • Doghouses • T-Flange In the PUR substrate: • Heating • Channels CompoLite® – technical integration: fasteners and functional elements ASCORIUM Industries | Geert Trossaert, March 2023
  • 37. 37 CompoLite® and DBM – our sustainable benefits: ASCORIUM Industries | Geert Trossaert, March 2023
  • 38. 38 • Less material use and waste: one step process • Waste-free material use: only end-used molding substrate • Less resources: no extra back foaming molds • Weight reduction: light-weight composite materials CompoLite® and DBM – our sustainable benefits: ASCORIUM Industries | Geert Trossaert, March 2023
  • 39. 39 • Less material use and waste: one step process • Waste-free material use: only end-used molding substrate • Less resources: no extra back foaming molds • Weight reduction: light-weight composite materials • Reintegration of reprocessed PUR (skin and foam layer) • Substitute materials: integration of bio materials CompoLite® and DBM – our sustainable benefits: ASCORIUM Industries | Geert Trossaert, March 2023
  • 40. 40 The future is our responsibility – ASCORIUM Industries | Geert Trossaert, March 2023
  • 41. 41 The future is our responsibility – The balance between sophisticated interiors and ecological responsibility is given priority at ASCORIUM. ASCORIUM Industries | Geert Trossaert, March 2023
  • 42. we’ve got you covered