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Friday, October 28, 2011
Ellen E Jones, Assistant Professor, Bemidji
State University
Paul Brunner, Technical Director, Indiana
University Theatre & Drama
James McKernan, Department of Theatre,
York University
But First….

A Quick Introduction to Global
          Warming




                       Natural Resources Defense Council
                                and used with permission
Climate
     Change:
  it’s really
getting hotter




      - IPCC, 2007,
   www.worldclimate.com,
“The Cost of Climate Change,”
      NRDC, May 2008
“Arctic ice could disappear almost completely in the latter part of the century”
- IPCC, AR4
- “State of the Paper Industry,” Environmental Paper Network, 2007
                                         September 16, 2004
#1 industrial consumer of fresh water on the
 planet
 #1 discharger of water pollutants
 #3 industrial generator of greenhouse gases
 Almost 50% of all industrial logging
 worldwide is caused by the paper industry

…just to make paper
Is That a Good Enough Reason to:
      Print Double Sided?
             Recycle your Paper Waste?
                   Buy Paper w/ Recycled Content?

                        …Small Efforts…Big Results…
The fierce urgency of now
•If present trends continue, the total cost of global warming will be
as high as 3.6% of gross domestic product (GDP).
•Four global warming impacts alone —
    •hurricane damage
    •real estate losses
    •energy costs
    •water costs
    —will come with a price tag of 1.8% of U.S. GDP, or almost
    $1.9 trillion annually (in today’s dollars) by 2100.

 That’s why we must act immediately to reduce global warming
    emissions 80 percent by 2050 and take ourselves off the
                    business-as-usual path.
                               - “The Cost of Climate Change,” NRDC, May 2008
Defining our terms
What is greening?
   - examining business operations and
  supply chain to identify environmental
       liabilities and opportunities
                - a journey
         - enhancing efficiency


         What isn’t greening?
     - not just about carbon footprint
              - not a checklist
       - not about breaking the bank
Supply Chain
Management:
 A 360º view
Getting down to specifics




     www.nrdc.org/greeningadvisor
Source: California Energy Commission, 2005
ALUMINUM MANUFACTURING




                            18
             Source: NRDC 2006
ALUMINUM MANUFACTURING




   Recycled
Aluminum uses
93% less energy
  than virgin




                                              19
                               Source: NRDC 2006
•   Reduce environmental liabilities
•   Potential to save money by increasing efficiencies
•   Enhance brand reputation
•   Improve public relations; meet expectations of
    customers and clients
•   Boost employee morale by involving them in a
    positive social and environmental effort
•   Receive recognition from all stakeholders,
    including customers, shareholders, employees,
    and the media, for being at the forefront of social
    and environmental change
•   A major opportunity to do well by doing good
Intro to Sustainability:
A Primer for the Newly Interested
  Thanks to Bob Usdin of Showman Fabricators, the
  Broadway Green Alliance, Barbizon, and everyone
  connected with LDI for making the Green Day track a
  reality.
  We presented a session last as part of Green Day 2010:
  Green at the University: Teaching Green by Being
  Green.
  Ellen and Paul wrote and article that appeared in the
  Spring 2011 edition of Theatre Design and Technology
  (TD&T).


                         LDI Green Day 2011 – Intro to Sustainability
Intro to Sustainability:
A Primer for the Newly Interested
  TD&T published Paul’s technical article in the fall of
  2009 that discusses Wood Composites and their
  mechanical properties as they apply to stage scenery.


                     Goal for Today
  to provide some tools and ideas to help you create a
    sustainability initiative that works for you and your
                         organization!



                          LDI Green Day 2011 – Intro to Sustainability
The Usual Suspects
 Paul Brunner – Technical Director & Head of Theatre
 Technology at Indiana University- Bloomington.
 Ellen E. Jones- Lighting & Scenic Designer & Scenic
 Artist. Assistant Professor & Head of Design at
 Bemidji State University until May 2012 when the
 theatre department is eliminated as part of
 retrenchment.
 James McKernan- Chair Sustainability Commission
 CITT, Assistant Professor of Theatre Production at
 York University, Toronto.



                        LDI Green Day 2011 – Intro to Sustainability
The Disclaimer

These are our opinions based on our experiences.
Please, evaluate ideas and products on your own, to make
final decisions that meet the needs of your organization
without exceeding the available resources.
Do not use any product without reading all the instructions
for use, handling, storage, and personal protection.
Make sure you understand how to use and meet any safety
requirements (like FR application, dust collection, and
ventilation requirements) when using new materials.




                          LDI Green Day 2011 – Intro to Sustainability
How Big Are Your Feet?

No one wants to waste energy and mindlessly
release toxins into the environment or produce so
much garbage he or she needs a personal landfill.
You can reduce your footprint on the environment
without saving all your trash and weighing it or
banning toilet paper from the restroom.
The first step in sustainability is to examine your
personal or organizational impact on the
environment.



                       LDI Green Day 2011 – Intro to Sustainability
Getting Started
Do not overreach with your first Green initiatives.
Create a Mission Statement for your organization
Start small and simple.
 Making better choices in everyday materials and products

 What works for you is the best program.




                          LDI Green Day 2011 – Intro to Sustainability
Getting Started
Develop a “Green” Culture:
 Determine what you can control. In some cases you can make
 changes, in other areas you may only be able to make
 suggestions. Change can make people nervous and inflexible.

 Seek allies within the production company or department and
 decide on reasonable goals.

 Reach out to other areas including the Safety Officer, Facilities
 Management, Craft Services, Administrative Support Staff and
 the Custodial Staff for ideas.



                           LDI Green Day 2011 – Intro to Sustainability
A New Reference Library

 Start reading books that look at ecological, safety, and industrial
 hygiene concerns. Protect people and the environment.




                              LDI Green Day 2011 – Intro to Sustainability
More Great Books




      LDI Green Day 2011 – Intro to Sustainability
“Back to Theatre Basics”
    Stock Scenery Principals
 Theatre IS a sustainable model.
   Modular construction (4ft multiples)
   Strike process & material reuse
 Theatre has reused scenic elements for decades.
 Stock platforms and other scenic elements represent
 a wonderful Sustainable model.
 Of course, strive to continuously improve these
 traditional theatre methods with materials &
 fasteners.


                            LDI Green Day 2011 – Intro to Sustainability
More Great Books




      LDI Green Day 2011 – Intro to Sustainability
Assess the Operation

Walk through your shops, stage, offices, and lobby
and really look at the operations. It doesn’t take
long to not see the work environment.
 - Are all areas clean and organized?
 - Are garbage cans full of items that could be easily recycled?
 - Are there shelves of chemical solvents and cleaners, spray
   adhesives, and spray paint?
 - Are dozens of indicator lights winking at you in the dark after
   everyone else has gone home?
 - Are desks and tables covered with stacks of paper? Could any of
   that communication be handled using digital copies instead?
 - Are materials easy to reuse or is storage filled to overflowing so
   no one can find anything?



                             LDI Green Day 2011 – Intro to Sustainability
Intersection of Safety and Sustainability

This tour is a great time to assess some aspects of
the safety of your facility as well.

 - Are MSDS books conspicuous and easy to find so workers can
   determine any dangers from products?

 - Is everything so crowded that your shops do not meet the physical
   requirements for NFPA codes or fire load capacity for the
   facility?

 - Are all areas adequately lit, but not over lit so energy is wasted
   when no one is using the space?

 - Sniff the air. Do you smell chemical fumes or solvents? Sneeze
   from the fabric or saw dust?

                              LDI Green Day 2011 – Intro to Sustainability
Remember the Basics

Move away from paper forms- use cloud computing
and fill-able forms that all can share.
Print on both sides , don’t use colored paper. Make a
sign for duplex on and off.
Use re-useable cutlery in the staff cafeteria.
Use daylight as much as possible.




                         LDI Green Day 2011 – Intro to Sustainability
Not for the Faint of Heart

Everyone knows to recycle programs. Some theatres
have gone to a video program in the lobby.
Can the call board be replaced with a paper free dry
erase board?
Dishwasher in the prop kitchen? Buy mugs to sell
coffee for concessions, not paper cups. Or sell soda in
bottles and refillable stainless steel bottles for the water
fountain.
Sell only fruit with peels at intermission-no packaged
goodies.

                          LDI Green Day 2011 – Intro to Sustainability
The Not So Scary Ideas…

Only print one full set of drawings and use individual
plates as needed. Use old drawings as packing material.
Use an internet drop box or a communication shell for
documents that several people need to edit or read only.
How about blogs for the design process?
Do one poster for the season and one lobby display of
the entire company.
Buy LED flashlights and headlights to save on
batteries.
Use re-chargeable batteries

                       LDI Green Day 2011 – Intro to Sustainability
Stage Scenery Ideas

Getting the most out of materials

- One approach to reduce lumber waste due to math errors,
  buy 1x10 or 1x12 and rip it in-house for flats. Rip to 3”
  instead of 1x3’s real width to avoid fraction errors and
  resulting waste.**

- Flat Frame Carriages (or Gates)
- Instead of building solid-carriage step units that cannot be adjusted, use
  frame carriages that can be made into curved or straight runs. These can
  also be stored flat and made up with any number of steps.

- Build to deconstruct. Glue is good, but build large units so
  they can be taken apart and elements reused again.


                                LDI Green Day 2011 – Intro to Sustainability
Frame Carriage Step Units




From Bill Raoul’s Stock Scenery
Construction Handbook.


                          LDI Green Day 2011 – Intro to Sustainability
Flexible Steps for Reuse

Based on “Flex-Pitch
Escape Stairs”, by Kevin
Hines, Tech Brief
Collection, vol. 2
Steel framed treads bolt to
side stringers.
The stair unit pivots to
adjust the height from
roughly 6ft to 8ft platform
height. The treads remain
parallel with the floor.

                       LDI Green Day 2011 – Intro to Sustainability
Do you have a scenery rental option near you?

If not try:




                      www.readysetrecycle.com




                     LDI Green Day 2011 – Intro to Sustainability
Stage Scenery Ideas

If you need to use steel, bolt it together, don’t weld it,
as much as possible. Or use Kee Clamp.
Build to maximize yield; make 8’ flats, not 7’.
Re-skin old frames.
Recycle all materials when done. Many metal scrap
yards give you cash for your metal.
If you can’t recycle your wood, burn the solid timber
off-cuts as fuel.



                          LDI Green Day 2011 – Intro to Sustainability
More Examples of Stock Scenery and re-use




                            The 30’ long beams for Crucible
                            were build to come apart in 8’
                            sections. They became vertical
                            timbers in Man of La Mancha (base
                            coat paint only) and the next
                            season became an architectural
                            soffit with a painted border in The
                            Butcher Of Baraboo.

                    LDI Green Day 2011 – Intro to Sustainability
Stage Scenery & Recycling

Recycling Wood is becoming more and more common.
Contact local & regional construction waste companies
and ask for alternatives to landfill disposal.
It is often possible for wood waste to be processed into
decorative mulch (painted), or be sold to Municipal
Incinerators for energy.
Local Habitat for Humanity may have use for wood




                        LDI Green Day 2011 – Intro to Sustainability
Build using Cardboard Scenery Techniques

  A great cardboard scenery resource is on-line:
http://cortecscenery.com/




                        LDI Green Day 2011 – Intro to Sustainability
Check all the Materials & Products!

Some putty mixes include naturally occurring arsenic-
not good for you or the water table.
Check the toxic qualities of the pigments you use dry
pigments or liquid dyes.
Just because the label says it is considered carcinogenic
in CA, does not mean you are safe everywhere else.
Most kinds of bronzing powders are considered
Hazards Materials for shipping. Are you sure a water-
based metallic paint won’t do for this project?



                        LDI Green Day 2011 – Intro to Sustainability
Ideas for Glues and Adhesives
PVA Glues (old fashion White and Yellow Glue)
 Polyvinyl acetate
 Water-based & non-toxic
The difference between White and Yellow Glue is…
 1) Color
 2) Viscosity
 3) the list ends here


Alternative to “Liquid Nails”
PolySeamSeal “All Purpose”
 Low odor, non-toxic, water-based adhesive caulk (mastic)


                           LDI Green Day 2011 – Intro to Sustainability
Scenery-The Paint Area

Read the MSDS sheets and eliminate any product that
you do not have appropriate PPEs to use.
Save scrap paint in 5 gallon buckets for back and base
painting on the next show.
Eliminate any product that requires a solvent other than
water and soap or uses propellants.
Remember natural doesn’t mean harmless- anthrax is
natural. Orange oil and other natural cleaners can be
just as harmful as chemical cleaners.



                        LDI Green Day 2011 – Intro to Sustainability
Is it Clean Yet?

Adopt a less wasteful brush cleaning technique:
 Coming back to roller on more of that color? Wrap the rollers
 in plastic and only clean when you are finished. Use a spin out
 for that cleaning session.

 Use one bucket of water for the first agitation of all brushes.
 Go to a second bucket of clean water with a little soap. Rinse
 again in clean water in a bucket. Reshape and hang to dry.
 Never wash brushes under continuously running water.

 Teach everyone how you want the brushes cleaned.
 http://www.yorku.ca/tags/Theatre_Artisan_Green_Skills/
 Paint_Conservation.html

                           LDI Green Day 2011 – Intro to Sustainability
One Paint Cleaning Method




For more information go to: www.yorku.ca/tags

                                 LDI Green Day 2011 – Intro to Sustainability
Props

How organized is your storage? Half of the problem
with re-using items is finding them.
The other half is storage enough to keep them.
Do you have a reciprocal rental/loan agreement with
other theatres/schools near you?
Perhaps you can digitize your inventory to save the
travel time and carbon.
Offer them to community groups or schools if you
can’t keep them. Pay it forward.


                       LDI Green Day 2011 – Intro to Sustainability
Stage & Facility Lighting
Count the watts
 - What lamps are in your stage fixtures? Could some units be
   lamped down even if it means keeping different wattages of the
   same type lamps in stock?

 - Are rehearsals run under a full stage wash? Can you find an
   alternative that uses fewer units?

 - Turn off scenic lighting and switch to house lights when possible
   during tech. They use less electricity.

 - Put a cap on maximum wattage in the grid.

 - Don’t know how much electricity you are using: measure it. Put a
   meter in before the dimmers and track it. Or count the watts.


                             LDI Green Day 2011 – Intro to Sustainability
Stage & Facility Lighting
Can occupancy sensors be added to rooms so lights are
only turned on when the space is in use?
Use Sine Wave Dimmers
Get the most out of conventional tungsten lights. They
are not evil, nor are they going away in the near future.
Clean them and use modern versions.
Got a ghost light?
 - Good - put a compact fluorescent in it
 - Better – get an S-14 LED lamp from Earth LED. These LED
   lamps also fit in most courtesy step units.

Are computers on switched power strips? *

                          LDI Green Day 2011 – Intro to Sustainability
Don’t Forget Architectural and Task Lighting

 How many lobby, display, and house lighting units
 are in the space?
  - Switched units can take compact fluorescents or LED screw base
    lamps.

  - Even certain fluorescent fixtures can be replaced with other more
    efficient fluorescent units.

  - Earth LED makes a direct replacement, dimmable LED PAR with
    a screw base that really works. With our analog dimmers the
    dimmer curve on the board had to be rewritten. Once a digital
    command module was added to the racks, they dimmed using a
    standard profile.



                             LDI Green Day 2011 – Intro to Sustainability
Get a Little Help From Your Friends

Ask the local electricity provider to do an energy audit of your
facility.
Check for rebates on energy saving upgrades.
Look for state grants earmarked to improve sustainability-
Bemidji State University got a huge grant from the MN State
Pollution Control Agency.
Look for arts related and regional grants that can be used for
operating costs or educational programming. You may be able to
use that money to make upgrades and then showcase them to the
public.


                            LDI Green Day 2011 – Intro to Sustainability
Take It For A Test Drive

Research is usually an expectation for faculty members.
Will a company partner with you by loaning LED
equipment for a show or season that allows you to
make a scientific study? Note- if you do this, actually
publish the article.
All products are beta tested in the field. Can your
college or university test equipment for a company?
Have funding for capital expenditures? Contact dealers
and vendors for recommendations and ask if you can
have a loaner for a show before buying.


                       LDI Green Day 2011 – Intro to Sustainability
Costume & Wardrobe Ideas

                         Eliminate the
                          Chemicals!
                 Detergents are a relatively new
                 invention. Switch from detergents
                 and scented fabric softeners (note:
                 chemical fragrances are one of the
                 least regulated items on the
                 consumer market). Wash laundry
                 with soap nuts. Supplement with
                 vinegar or baking soda and
                 hydrogen peroxide as bleach if
                 needed. These same products can
                 be used to clean actor’s stations as
                 well.



          LDI Green Day 2011 – Intro to Sustainability
Costume & Wardrobe Ideas
Explore natural dyes as an alternative to chemical dyes. They
will not always be what you are looking for but for the less
saturated operations they work amazingly well.
Choose natural Fabrics when possible, and avoid fabrics that
require dry-cleaning.
Use thrift stores and more rental companies.*
Alternative to chemicals: Instead of bleach use: vinegar, lemon
juice, hydrogen peroxide, oxygen, borax, washing soda, sodium
hydrosulfite (salt & water). *




                           LDI Green Day 2011 – Intro to Sustainability
Costume & Wardrobe Ideas
Try to stay away from hair dye.
Research all of the make-up you are using. Look at The
Environmental Working Group/cosmetics as a
resource.
Use pump hairsprays.
If you cannot get soap nuts at least use environmentally
responsible detergent.
Washing Machines & Dryers – Don’t skimp!
 High Quality front-loading machines & dryers will last longer
 and are most often higher efficiency


                          LDI Green Day 2011 – Intro to Sustainability
This is all just common sense….

A common theme in these slides of ideas is “try”. Do
  something, try something. Take the first step!


Many of these initiatives we already do because they are
 cheaper or are quicker or just smarter….


That is the point, all we are suggesting is you choose to
  save money, work smarter and quicker!



                           LDI Green Day 2011 – Intro to Sustainability
Being Greener
     is not
Black and White
Production Needs:
 Safe
 On Budget

                         Green
 On Time
 “Good”:            VS
 ◦ Entertaining
 ◦ Thought
   Provoking
 ◦ Enlightening
 ◦ Exciting
Safe
On Budget
On Time
“Good”:
◦   Entertaining
◦   Thought Provoking
◦   Enlightening
◦   Exciting
Greener
Top Down Mandates
       Producers / Managers / Creative



Safe / On Budget / “Good” / Greener


          Bottom Up Support
        Technicians / Shops / Vendors

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Intro to sustainability intro

  • 2. Ellen E Jones, Assistant Professor, Bemidji State University Paul Brunner, Technical Director, Indiana University Theatre & Drama James McKernan, Department of Theatre, York University
  • 3. But First…. A Quick Introduction to Global Warming Natural Resources Defense Council and used with permission
  • 4.
  • 5.
  • 6.
  • 7.
  • 8. Climate Change: it’s really getting hotter - IPCC, 2007, www.worldclimate.com, “The Cost of Climate Change,” NRDC, May 2008
  • 9. “Arctic ice could disappear almost completely in the latter part of the century” - IPCC, AR4
  • 10. - “State of the Paper Industry,” Environmental Paper Network, 2007 September 16, 2004
  • 11. #1 industrial consumer of fresh water on the planet #1 discharger of water pollutants #3 industrial generator of greenhouse gases Almost 50% of all industrial logging worldwide is caused by the paper industry …just to make paper Is That a Good Enough Reason to: Print Double Sided? Recycle your Paper Waste? Buy Paper w/ Recycled Content? …Small Efforts…Big Results…
  • 12. The fierce urgency of now •If present trends continue, the total cost of global warming will be as high as 3.6% of gross domestic product (GDP). •Four global warming impacts alone — •hurricane damage •real estate losses •energy costs •water costs —will come with a price tag of 1.8% of U.S. GDP, or almost $1.9 trillion annually (in today’s dollars) by 2100. That’s why we must act immediately to reduce global warming emissions 80 percent by 2050 and take ourselves off the business-as-usual path. - “The Cost of Climate Change,” NRDC, May 2008
  • 14. What is greening? - examining business operations and supply chain to identify environmental liabilities and opportunities - a journey - enhancing efficiency What isn’t greening? - not just about carbon footprint - not a checklist - not about breaking the bank
  • 16. Getting down to specifics www.nrdc.org/greeningadvisor
  • 17. Source: California Energy Commission, 2005
  • 18. ALUMINUM MANUFACTURING 18 Source: NRDC 2006
  • 19. ALUMINUM MANUFACTURING Recycled Aluminum uses 93% less energy than virgin 19 Source: NRDC 2006
  • 20. Reduce environmental liabilities • Potential to save money by increasing efficiencies • Enhance brand reputation • Improve public relations; meet expectations of customers and clients • Boost employee morale by involving them in a positive social and environmental effort • Receive recognition from all stakeholders, including customers, shareholders, employees, and the media, for being at the forefront of social and environmental change • A major opportunity to do well by doing good
  • 21. Intro to Sustainability: A Primer for the Newly Interested Thanks to Bob Usdin of Showman Fabricators, the Broadway Green Alliance, Barbizon, and everyone connected with LDI for making the Green Day track a reality. We presented a session last as part of Green Day 2010: Green at the University: Teaching Green by Being Green. Ellen and Paul wrote and article that appeared in the Spring 2011 edition of Theatre Design and Technology (TD&T). LDI Green Day 2011 – Intro to Sustainability
  • 22. Intro to Sustainability: A Primer for the Newly Interested TD&T published Paul’s technical article in the fall of 2009 that discusses Wood Composites and their mechanical properties as they apply to stage scenery. Goal for Today to provide some tools and ideas to help you create a sustainability initiative that works for you and your organization! LDI Green Day 2011 – Intro to Sustainability
  • 23. The Usual Suspects Paul Brunner – Technical Director & Head of Theatre Technology at Indiana University- Bloomington. Ellen E. Jones- Lighting & Scenic Designer & Scenic Artist. Assistant Professor & Head of Design at Bemidji State University until May 2012 when the theatre department is eliminated as part of retrenchment. James McKernan- Chair Sustainability Commission CITT, Assistant Professor of Theatre Production at York University, Toronto. LDI Green Day 2011 – Intro to Sustainability
  • 24. The Disclaimer These are our opinions based on our experiences. Please, evaluate ideas and products on your own, to make final decisions that meet the needs of your organization without exceeding the available resources. Do not use any product without reading all the instructions for use, handling, storage, and personal protection. Make sure you understand how to use and meet any safety requirements (like FR application, dust collection, and ventilation requirements) when using new materials. LDI Green Day 2011 – Intro to Sustainability
  • 25. How Big Are Your Feet? No one wants to waste energy and mindlessly release toxins into the environment or produce so much garbage he or she needs a personal landfill. You can reduce your footprint on the environment without saving all your trash and weighing it or banning toilet paper from the restroom. The first step in sustainability is to examine your personal or organizational impact on the environment. LDI Green Day 2011 – Intro to Sustainability
  • 26. Getting Started Do not overreach with your first Green initiatives. Create a Mission Statement for your organization Start small and simple. Making better choices in everyday materials and products What works for you is the best program. LDI Green Day 2011 – Intro to Sustainability
  • 27. Getting Started Develop a “Green” Culture: Determine what you can control. In some cases you can make changes, in other areas you may only be able to make suggestions. Change can make people nervous and inflexible. Seek allies within the production company or department and decide on reasonable goals. Reach out to other areas including the Safety Officer, Facilities Management, Craft Services, Administrative Support Staff and the Custodial Staff for ideas. LDI Green Day 2011 – Intro to Sustainability
  • 28. A New Reference Library Start reading books that look at ecological, safety, and industrial hygiene concerns. Protect people and the environment. LDI Green Day 2011 – Intro to Sustainability
  • 29. More Great Books LDI Green Day 2011 – Intro to Sustainability
  • 30. “Back to Theatre Basics” Stock Scenery Principals Theatre IS a sustainable model. Modular construction (4ft multiples) Strike process & material reuse Theatre has reused scenic elements for decades. Stock platforms and other scenic elements represent a wonderful Sustainable model. Of course, strive to continuously improve these traditional theatre methods with materials & fasteners. LDI Green Day 2011 – Intro to Sustainability
  • 31. More Great Books LDI Green Day 2011 – Intro to Sustainability
  • 32. Assess the Operation Walk through your shops, stage, offices, and lobby and really look at the operations. It doesn’t take long to not see the work environment. - Are all areas clean and organized? - Are garbage cans full of items that could be easily recycled? - Are there shelves of chemical solvents and cleaners, spray adhesives, and spray paint? - Are dozens of indicator lights winking at you in the dark after everyone else has gone home? - Are desks and tables covered with stacks of paper? Could any of that communication be handled using digital copies instead? - Are materials easy to reuse or is storage filled to overflowing so no one can find anything? LDI Green Day 2011 – Intro to Sustainability
  • 33. Intersection of Safety and Sustainability This tour is a great time to assess some aspects of the safety of your facility as well. - Are MSDS books conspicuous and easy to find so workers can determine any dangers from products? - Is everything so crowded that your shops do not meet the physical requirements for NFPA codes or fire load capacity for the facility? - Are all areas adequately lit, but not over lit so energy is wasted when no one is using the space? - Sniff the air. Do you smell chemical fumes or solvents? Sneeze from the fabric or saw dust? LDI Green Day 2011 – Intro to Sustainability
  • 34. Remember the Basics Move away from paper forms- use cloud computing and fill-able forms that all can share. Print on both sides , don’t use colored paper. Make a sign for duplex on and off. Use re-useable cutlery in the staff cafeteria. Use daylight as much as possible. LDI Green Day 2011 – Intro to Sustainability
  • 35. Not for the Faint of Heart Everyone knows to recycle programs. Some theatres have gone to a video program in the lobby. Can the call board be replaced with a paper free dry erase board? Dishwasher in the prop kitchen? Buy mugs to sell coffee for concessions, not paper cups. Or sell soda in bottles and refillable stainless steel bottles for the water fountain. Sell only fruit with peels at intermission-no packaged goodies. LDI Green Day 2011 – Intro to Sustainability
  • 36. The Not So Scary Ideas… Only print one full set of drawings and use individual plates as needed. Use old drawings as packing material. Use an internet drop box or a communication shell for documents that several people need to edit or read only. How about blogs for the design process? Do one poster for the season and one lobby display of the entire company. Buy LED flashlights and headlights to save on batteries. Use re-chargeable batteries LDI Green Day 2011 – Intro to Sustainability
  • 37. Stage Scenery Ideas Getting the most out of materials - One approach to reduce lumber waste due to math errors, buy 1x10 or 1x12 and rip it in-house for flats. Rip to 3” instead of 1x3’s real width to avoid fraction errors and resulting waste.** - Flat Frame Carriages (or Gates) - Instead of building solid-carriage step units that cannot be adjusted, use frame carriages that can be made into curved or straight runs. These can also be stored flat and made up with any number of steps. - Build to deconstruct. Glue is good, but build large units so they can be taken apart and elements reused again. LDI Green Day 2011 – Intro to Sustainability
  • 38. Frame Carriage Step Units From Bill Raoul’s Stock Scenery Construction Handbook. LDI Green Day 2011 – Intro to Sustainability
  • 39. Flexible Steps for Reuse Based on “Flex-Pitch Escape Stairs”, by Kevin Hines, Tech Brief Collection, vol. 2 Steel framed treads bolt to side stringers. The stair unit pivots to adjust the height from roughly 6ft to 8ft platform height. The treads remain parallel with the floor. LDI Green Day 2011 – Intro to Sustainability
  • 40. Do you have a scenery rental option near you? If not try: www.readysetrecycle.com LDI Green Day 2011 – Intro to Sustainability
  • 41. Stage Scenery Ideas If you need to use steel, bolt it together, don’t weld it, as much as possible. Or use Kee Clamp. Build to maximize yield; make 8’ flats, not 7’. Re-skin old frames. Recycle all materials when done. Many metal scrap yards give you cash for your metal. If you can’t recycle your wood, burn the solid timber off-cuts as fuel. LDI Green Day 2011 – Intro to Sustainability
  • 42. More Examples of Stock Scenery and re-use The 30’ long beams for Crucible were build to come apart in 8’ sections. They became vertical timbers in Man of La Mancha (base coat paint only) and the next season became an architectural soffit with a painted border in The Butcher Of Baraboo. LDI Green Day 2011 – Intro to Sustainability
  • 43. Stage Scenery & Recycling Recycling Wood is becoming more and more common. Contact local & regional construction waste companies and ask for alternatives to landfill disposal. It is often possible for wood waste to be processed into decorative mulch (painted), or be sold to Municipal Incinerators for energy. Local Habitat for Humanity may have use for wood LDI Green Day 2011 – Intro to Sustainability
  • 44. Build using Cardboard Scenery Techniques A great cardboard scenery resource is on-line: http://cortecscenery.com/ LDI Green Day 2011 – Intro to Sustainability
  • 45. Check all the Materials & Products! Some putty mixes include naturally occurring arsenic- not good for you or the water table. Check the toxic qualities of the pigments you use dry pigments or liquid dyes. Just because the label says it is considered carcinogenic in CA, does not mean you are safe everywhere else. Most kinds of bronzing powders are considered Hazards Materials for shipping. Are you sure a water- based metallic paint won’t do for this project? LDI Green Day 2011 – Intro to Sustainability
  • 46. Ideas for Glues and Adhesives PVA Glues (old fashion White and Yellow Glue) Polyvinyl acetate Water-based & non-toxic The difference between White and Yellow Glue is… 1) Color 2) Viscosity 3) the list ends here Alternative to “Liquid Nails” PolySeamSeal “All Purpose” Low odor, non-toxic, water-based adhesive caulk (mastic) LDI Green Day 2011 – Intro to Sustainability
  • 47. Scenery-The Paint Area Read the MSDS sheets and eliminate any product that you do not have appropriate PPEs to use. Save scrap paint in 5 gallon buckets for back and base painting on the next show. Eliminate any product that requires a solvent other than water and soap or uses propellants. Remember natural doesn’t mean harmless- anthrax is natural. Orange oil and other natural cleaners can be just as harmful as chemical cleaners. LDI Green Day 2011 – Intro to Sustainability
  • 48. Is it Clean Yet? Adopt a less wasteful brush cleaning technique: Coming back to roller on more of that color? Wrap the rollers in plastic and only clean when you are finished. Use a spin out for that cleaning session. Use one bucket of water for the first agitation of all brushes. Go to a second bucket of clean water with a little soap. Rinse again in clean water in a bucket. Reshape and hang to dry. Never wash brushes under continuously running water. Teach everyone how you want the brushes cleaned. http://www.yorku.ca/tags/Theatre_Artisan_Green_Skills/ Paint_Conservation.html LDI Green Day 2011 – Intro to Sustainability
  • 49. One Paint Cleaning Method For more information go to: www.yorku.ca/tags LDI Green Day 2011 – Intro to Sustainability
  • 50. Props How organized is your storage? Half of the problem with re-using items is finding them. The other half is storage enough to keep them. Do you have a reciprocal rental/loan agreement with other theatres/schools near you? Perhaps you can digitize your inventory to save the travel time and carbon. Offer them to community groups or schools if you can’t keep them. Pay it forward. LDI Green Day 2011 – Intro to Sustainability
  • 51. Stage & Facility Lighting Count the watts - What lamps are in your stage fixtures? Could some units be lamped down even if it means keeping different wattages of the same type lamps in stock? - Are rehearsals run under a full stage wash? Can you find an alternative that uses fewer units? - Turn off scenic lighting and switch to house lights when possible during tech. They use less electricity. - Put a cap on maximum wattage in the grid. - Don’t know how much electricity you are using: measure it. Put a meter in before the dimmers and track it. Or count the watts. LDI Green Day 2011 – Intro to Sustainability
  • 52. Stage & Facility Lighting Can occupancy sensors be added to rooms so lights are only turned on when the space is in use? Use Sine Wave Dimmers Get the most out of conventional tungsten lights. They are not evil, nor are they going away in the near future. Clean them and use modern versions. Got a ghost light? - Good - put a compact fluorescent in it - Better – get an S-14 LED lamp from Earth LED. These LED lamps also fit in most courtesy step units. Are computers on switched power strips? * LDI Green Day 2011 – Intro to Sustainability
  • 53. Don’t Forget Architectural and Task Lighting How many lobby, display, and house lighting units are in the space? - Switched units can take compact fluorescents or LED screw base lamps. - Even certain fluorescent fixtures can be replaced with other more efficient fluorescent units. - Earth LED makes a direct replacement, dimmable LED PAR with a screw base that really works. With our analog dimmers the dimmer curve on the board had to be rewritten. Once a digital command module was added to the racks, they dimmed using a standard profile. LDI Green Day 2011 – Intro to Sustainability
  • 54. Get a Little Help From Your Friends Ask the local electricity provider to do an energy audit of your facility. Check for rebates on energy saving upgrades. Look for state grants earmarked to improve sustainability- Bemidji State University got a huge grant from the MN State Pollution Control Agency. Look for arts related and regional grants that can be used for operating costs or educational programming. You may be able to use that money to make upgrades and then showcase them to the public. LDI Green Day 2011 – Intro to Sustainability
  • 55. Take It For A Test Drive Research is usually an expectation for faculty members. Will a company partner with you by loaning LED equipment for a show or season that allows you to make a scientific study? Note- if you do this, actually publish the article. All products are beta tested in the field. Can your college or university test equipment for a company? Have funding for capital expenditures? Contact dealers and vendors for recommendations and ask if you can have a loaner for a show before buying. LDI Green Day 2011 – Intro to Sustainability
  • 56. Costume & Wardrobe Ideas Eliminate the Chemicals! Detergents are a relatively new invention. Switch from detergents and scented fabric softeners (note: chemical fragrances are one of the least regulated items on the consumer market). Wash laundry with soap nuts. Supplement with vinegar or baking soda and hydrogen peroxide as bleach if needed. These same products can be used to clean actor’s stations as well. LDI Green Day 2011 – Intro to Sustainability
  • 57. Costume & Wardrobe Ideas Explore natural dyes as an alternative to chemical dyes. They will not always be what you are looking for but for the less saturated operations they work amazingly well. Choose natural Fabrics when possible, and avoid fabrics that require dry-cleaning. Use thrift stores and more rental companies.* Alternative to chemicals: Instead of bleach use: vinegar, lemon juice, hydrogen peroxide, oxygen, borax, washing soda, sodium hydrosulfite (salt & water). * LDI Green Day 2011 – Intro to Sustainability
  • 58. Costume & Wardrobe Ideas Try to stay away from hair dye. Research all of the make-up you are using. Look at The Environmental Working Group/cosmetics as a resource. Use pump hairsprays. If you cannot get soap nuts at least use environmentally responsible detergent. Washing Machines & Dryers – Don’t skimp! High Quality front-loading machines & dryers will last longer and are most often higher efficiency LDI Green Day 2011 – Intro to Sustainability
  • 59. This is all just common sense…. A common theme in these slides of ideas is “try”. Do something, try something. Take the first step! Many of these initiatives we already do because they are cheaper or are quicker or just smarter…. That is the point, all we are suggesting is you choose to save money, work smarter and quicker! LDI Green Day 2011 – Intro to Sustainability
  • 60. Being Greener is not Black and White
  • 61. Production Needs: Safe On Budget Green On Time “Good”: VS ◦ Entertaining ◦ Thought Provoking ◦ Enlightening ◦ Exciting
  • 62. Safe On Budget On Time “Good”: ◦ Entertaining ◦ Thought Provoking ◦ Enlightening ◦ Exciting Greener
  • 63. Top Down Mandates Producers / Managers / Creative Safe / On Budget / “Good” / Greener Bottom Up Support Technicians / Shops / Vendors