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Practical HV cable jointing and termination 
www.idc-online.com/slideshare Technology Training that Works
Topics 
• Need for high voltage cables 
• Advantages of using cables over overhead 
transmission lines 
• Disadvantages of cables 
• Various types of high voltage cables 
• Need for cable jointing 
• Need for termination 
• Various types of jointing kits and termination 
kits 
www.idc-online.com/slideshare Technology Training that Works
Function of electrical lines 
• Transmitting power from generating source to 
load centers 
• Distributing power from main substations to 
individual consumers 
• Lines can be overhead conductors or 
underground cables 
• Long transmission lines and rural distribution 
by overhead lines 
• Shorter/urban feeders by cables 
www.idc-online.com/slideshare Technology Training that Works
Typical overhead line 
www.idc-online.com/slideshare Technology Training that Works
Section of typical HV cable 
www.idc-online.com/slideshare Technology Training that Works
Why high voltage? 
• The higher the voltage, the lower the current 
for a given value of power 
• More energy transmitted for a given 
conductor section 
• Lower conductor losses 
www.idc-online.com/slideshare Technology Training that Works
Relation between voltage and load rating 
Motor rating in kw Operating voltages in Volts 
Up to 200kw 415V 
Between 200 to 500kw 3300V 
Between 500kw to 
2500kw 
6600V 
Above 2500kw 11000V 
www.idc-online.com/slideshare Technology Training that Works
Cables: Advantages 
• Less space compared to overhead lines 
• No visual intrusion (also called visual 
pollution) 
• Not susceptible to atmospheric activity 
(wind/lightning) 
• Higher surge impedance reduces severity of 
switching over voltages 
• Ideal way to transmit power across a water 
body (e.g., supply to an island) 
www.idc-online.com/slideshare Technology Training that Works
Cable-drawbacks 
• Fault location is difficult and time consuming 
• Expensive 
• More monitoring (for certain types of cables) 
• Jointing/termination require persons with high 
skill levels 
• Joints/terminations become weak points 
• Testing is difficult and time consuming 
www.idc-online.com/slideshare Technology Training that Works
Common types of HV cables 
• Low pressure oil filled cables 
• High pressure oil filled cables (Common for 
EHV) 
• Paper insulated cables 
• Cross linked polyethylene (XLPE) cables 
www.idc-online.com/slideshare Technology Training that Works
Need for jointing (Splicing) 
• Cables are heavy and difficult to transport 
• Fixed drum lengths (e.g.,500m) are typical 
packaging norm 
• Longer feeder lengths need joints 
• Joints are needed for partial replacement (in 
case of a cable fault) 
• Joints are also needed for specific purposes 
(next slide) 
www.idc-online.com/slideshare Technology Training that Works
Types of joints 
• Straight through 
– Long routes and repaired sections 
• Branch Y joints 
– For branching of a feeder 
• T joints 
– For branching of a feeder 
• Transition joints 
– Special joints between two different types of 
cables (Oil filled/XLPE) 
www.idc-online.com/slideshare Technology Training that Works
Straight-through joint 
www.idc-online.com/slideshare Technology Training that Works
Making of a T-Joint 
www.idc-online.com/slideshare Technology Training that Works
A typical Y-branch joint 
www.idc-online.com/slideshare Technology Training that Works
Need for termination 
• A cable needs to be connected to an equipment or 
another cable 
• A connection between two cables is called a joint 
• A connection to an equipment is called a 
termination 
• Termination can be indoor type or outdoor type 
• End sealing kits are used to cover the cut end of a 
cable against moisture entry 
www.idc-online.com/slideshare Technology Training that Works
Typical outdoor termination 
www.idc-online.com/slideshare Technology Training that Works
DO YOU WANT TO KNOW MORE? 
If you are interested in further training or information, 
please visit: 
http://idc-online.com/slideshare 
www.idc-online.com/slideshare Technology Training that Works

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Practical HV Cable Jointing and Terminations for Engineers and Technicians

  • 1. Practical HV cable jointing and termination www.idc-online.com/slideshare Technology Training that Works
  • 2. Topics • Need for high voltage cables • Advantages of using cables over overhead transmission lines • Disadvantages of cables • Various types of high voltage cables • Need for cable jointing • Need for termination • Various types of jointing kits and termination kits www.idc-online.com/slideshare Technology Training that Works
  • 3. Function of electrical lines • Transmitting power from generating source to load centers • Distributing power from main substations to individual consumers • Lines can be overhead conductors or underground cables • Long transmission lines and rural distribution by overhead lines • Shorter/urban feeders by cables www.idc-online.com/slideshare Technology Training that Works
  • 4. Typical overhead line www.idc-online.com/slideshare Technology Training that Works
  • 5. Section of typical HV cable www.idc-online.com/slideshare Technology Training that Works
  • 6. Why high voltage? • The higher the voltage, the lower the current for a given value of power • More energy transmitted for a given conductor section • Lower conductor losses www.idc-online.com/slideshare Technology Training that Works
  • 7. Relation between voltage and load rating Motor rating in kw Operating voltages in Volts Up to 200kw 415V Between 200 to 500kw 3300V Between 500kw to 2500kw 6600V Above 2500kw 11000V www.idc-online.com/slideshare Technology Training that Works
  • 8. Cables: Advantages • Less space compared to overhead lines • No visual intrusion (also called visual pollution) • Not susceptible to atmospheric activity (wind/lightning) • Higher surge impedance reduces severity of switching over voltages • Ideal way to transmit power across a water body (e.g., supply to an island) www.idc-online.com/slideshare Technology Training that Works
  • 9. Cable-drawbacks • Fault location is difficult and time consuming • Expensive • More monitoring (for certain types of cables) • Jointing/termination require persons with high skill levels • Joints/terminations become weak points • Testing is difficult and time consuming www.idc-online.com/slideshare Technology Training that Works
  • 10. Common types of HV cables • Low pressure oil filled cables • High pressure oil filled cables (Common for EHV) • Paper insulated cables • Cross linked polyethylene (XLPE) cables www.idc-online.com/slideshare Technology Training that Works
  • 11. Need for jointing (Splicing) • Cables are heavy and difficult to transport • Fixed drum lengths (e.g.,500m) are typical packaging norm • Longer feeder lengths need joints • Joints are needed for partial replacement (in case of a cable fault) • Joints are also needed for specific purposes (next slide) www.idc-online.com/slideshare Technology Training that Works
  • 12. Types of joints • Straight through – Long routes and repaired sections • Branch Y joints – For branching of a feeder • T joints – For branching of a feeder • Transition joints – Special joints between two different types of cables (Oil filled/XLPE) www.idc-online.com/slideshare Technology Training that Works
  • 14. Making of a T-Joint www.idc-online.com/slideshare Technology Training that Works
  • 15. A typical Y-branch joint www.idc-online.com/slideshare Technology Training that Works
  • 16. Need for termination • A cable needs to be connected to an equipment or another cable • A connection between two cables is called a joint • A connection to an equipment is called a termination • Termination can be indoor type or outdoor type • End sealing kits are used to cover the cut end of a cable against moisture entry www.idc-online.com/slideshare Technology Training that Works
  • 17. Typical outdoor termination www.idc-online.com/slideshare Technology Training that Works
  • 18. DO YOU WANT TO KNOW MORE? If you are interested in further training or information, please visit: http://idc-online.com/slideshare www.idc-online.com/slideshare Technology Training that Works