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ENVIROPRENEURS: A Model for implementing  Green Chemistry Nitesh H. Mehta Founder Director Newreka Green Synth Technologies Pvt. Ltd. Mumbai, India [email_address]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Overview : The Gaps
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Enviropreneurs “ Enviropreneurs”  – A Possible Bridge
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],“ Enviropreneurs”
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Who are   “Enviropreneurs” ?
Founders Team of Technocrats from IIT Bombay  passionate about Nature Foundation Principles of Green Chemistry, Green  Engineering & Enviropreneurship Knowledge Base & Over 40,000 experiments conducted by  Experience a dedicated team of 50 Chemists & Chemical Engineers. Service Customized & Sustainable Solutions to reduce E-FACTOR * * E-FACTOR = kgs waste generated per kg product Newreka as   “Enviropreneur”
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Focus:   Reducing E-FACTOR   ( Recycle of    Aqueous & Solvent Effluent Streams)
Average Composition of Reaction Mass Solvent & Water contribute more than 90% of the Reaction Mass Source Data: ACS GCI Pharmaceutical Roundtable benchmarking exercise 2007 Average composition of Effluents will be similar. Recycle of Water & Solvent can take care of 90% of problem.
“ Prevent Waste: Design chemical syntheses to prevent waste, leaving no waste to treat or clean up”   1 st  Principle of Green Chemistry
DRUG : Anti – Retroviral Drug CUSTOMER : A fast growing Indian Pharma Company CONVENTIONAL SYNTHETIC CHEMISTRY PROCESS E-Factor  32   38   28   4 Effluent   1920 TPA   2280 TPA  1680 TPA   240 TPA  (for 60TPA plant) GREEN CHEMISTRY SOLUTION BY NEWREKA E-Factor  6   6   1  4 Effluent  360 TPA   360 TPA  60 TPA   240 TPA Case Study: Reducing E-Factor & Improving Yield Stage III Chlorination Stage IV Reduction Stage V Stage II Nitration Stage I Diazo. & Hydrolysis Stage VI Stage II Nitration Stage III Chlorination Stage IV Reduction Stage I Diazo & Hydrolysis Stage VI Stage V
Stage I : Diazotization - Hydrolysis ,[object Object],[object Object],[object Object],[object Object]
Stage II : Nitration ,[object Object],[object Object],[object Object]
Stage III : Chlorination ,[object Object],[object Object],[object Object],[object Object]
Stage III : Reduction ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Case Study: Reducing E-Factor & Improving Yield
E - Factor for Manufacturing Sectors Source: R A Sheldon E - Factor  = Total mass of  λ materials required to produce 1kg product  (mass intensity) – 1 fresh Sector E - Factor Product Tonnage Oil Refining ≤  0.1 10 6  - 10 8 Bulk Chemicals 1 – 5 10 4  – 10 6 Fine Chemicals 5 – 50+ 10 2  – 10 4 Pharmaceuticals 25 – 100+ 10 - 10 3
[object Object],[object Object],[object Object],[object Object],[object Object],Opportunities for Enviropreneurs
Universities Industries Common Man & Society Govt. Bodies & Financial Institutions Enviropreneurs IP & Knowledge Empowerment & Support Selling Ideas & Scale-up Sustainable Solutions Investment on R&D & Value for Solution Investments & Incentives Good ROI Employment & Healthy Living Enviropreneurs : Model for implementing Green Chemistry
Thank You & Wish all of You a “ Greener Future” from Team Newreka

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Enviropreneurs -Model For Implementing Green Chemistry

  • 1. ENVIROPRENEURS: A Model for implementing Green Chemistry Nitesh H. Mehta Founder Director Newreka Green Synth Technologies Pvt. Ltd. Mumbai, India [email_address]
  • 2.
  • 3.
  • 4.
  • 5.
  • 6. Founders Team of Technocrats from IIT Bombay passionate about Nature Foundation Principles of Green Chemistry, Green Engineering & Enviropreneurship Knowledge Base & Over 40,000 experiments conducted by Experience a dedicated team of 50 Chemists & Chemical Engineers. Service Customized & Sustainable Solutions to reduce E-FACTOR * * E-FACTOR = kgs waste generated per kg product Newreka as “Enviropreneur”
  • 7.
  • 8. Average Composition of Reaction Mass Solvent & Water contribute more than 90% of the Reaction Mass Source Data: ACS GCI Pharmaceutical Roundtable benchmarking exercise 2007 Average composition of Effluents will be similar. Recycle of Water & Solvent can take care of 90% of problem.
  • 9. “ Prevent Waste: Design chemical syntheses to prevent waste, leaving no waste to treat or clean up” 1 st Principle of Green Chemistry
  • 10. DRUG : Anti – Retroviral Drug CUSTOMER : A fast growing Indian Pharma Company CONVENTIONAL SYNTHETIC CHEMISTRY PROCESS E-Factor 32 38 28 4 Effluent 1920 TPA 2280 TPA 1680 TPA 240 TPA (for 60TPA plant) GREEN CHEMISTRY SOLUTION BY NEWREKA E-Factor 6 6 1 4 Effluent 360 TPA 360 TPA 60 TPA 240 TPA Case Study: Reducing E-Factor & Improving Yield Stage III Chlorination Stage IV Reduction Stage V Stage II Nitration Stage I Diazo. & Hydrolysis Stage VI Stage II Nitration Stage III Chlorination Stage IV Reduction Stage I Diazo & Hydrolysis Stage VI Stage V
  • 11.
  • 12.
  • 13.
  • 14.
  • 15. Case Study: Reducing E-Factor & Improving Yield
  • 16. E - Factor for Manufacturing Sectors Source: R A Sheldon E - Factor = Total mass of λ materials required to produce 1kg product (mass intensity) – 1 fresh Sector E - Factor Product Tonnage Oil Refining ≤ 0.1 10 6 - 10 8 Bulk Chemicals 1 – 5 10 4 – 10 6 Fine Chemicals 5 – 50+ 10 2 – 10 4 Pharmaceuticals 25 – 100+ 10 - 10 3
  • 17.
  • 18. Universities Industries Common Man & Society Govt. Bodies & Financial Institutions Enviropreneurs IP & Knowledge Empowerment & Support Selling Ideas & Scale-up Sustainable Solutions Investment on R&D & Value for Solution Investments & Incentives Good ROI Employment & Healthy Living Enviropreneurs : Model for implementing Green Chemistry
  • 19. Thank You & Wish all of You a “ Greener Future” from Team Newreka