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MihailH. Antchev et al. Int. Journal of Engineering Research and Applications www.ijera.com
ISSN : 2248-9622,Vol. 5, Issue 6, ( Part -2) June 2015, pp.60-66
www.ijera.com 60|P a g e
A Synchronizing Devicefor Power Electronic Converters
MihailH. Antchev*,MintchoS. Mintchev**, KostadinG. Milanov***,
HristoM.Antchev****
*(Department of Power Electronics, Faculty of Electronic Engineering and Technologies, Technical University-
Sofia, Bulgaria)
**(Department of Electrical Apparatus, Faculty of Electrical Engineering, Technical University-Sofia, Bulgaria)
***(Department of Electrical Apparatus, Faculty ofElectrical Engineering, Technical University-Sofia,
Bulgaria)
****(Department of Power Electronics, Faculty of Electronic Engineering and Technologies, Technical
University-Sofia, Bulgaria)
ABSTRACT
In this paper we introduce a synchronizing device for power electronic converters with single-phase or three-
phase AC input voltage. The voltage synchronizing transformer in this device has been replaced by a current
transformer and a double galvanic isolation has been realized by means of optical media. Results from computer
simulation and experimental studies have been brought out.
Keywords- power electronic converters, high AC voltage, synchronizing device.
I. INTRODUCTION
The proper operation of power electronic
converters with AC input voltage requires the use of
synchronizing devices to accurately determine the
moment when the supply voltage passes through
zero [1]. This group of power electronic converters
includes thyristor and transistor controlled rectifiers,
ACregulators, converters for active power factor
correction, matrix converters.
The common synchronizing devices use mostly
voltage synchronizing transformer [2,3]. A new
synchronization method under significant supply
voltage distortions has been described in [4]. At high
levels of voltage power supply the power electronic
converter endures increasing problems related to
providing appropriate insulation voltages for the
voltage transformer. The dimensions and weight of
the voltage synchronizing transformer are quite big
compared to the minimum power required for the
electronic synchronizing steps activation. As it is
known, the electromagnetic power of thevoltage
measuring transformers (the so called limit power,
determined by the heating conditions) is on the
average 1510 times higher than their nominal
output power, ensuring error-free operation [5].
The present paper introduces a synchronizing
device, in which the voltage synchronizing
transformer has been replaced by a current one. The
main advantage of the proposed solution is based on
the fact that the current transformers' inaccuracies
are determined solely by the parameters (active and
inductive impedance) of the secondary coil only.
The voltage transformers' inaccuracies are
determined by both secondary and primary coils
parameters. At high voltage levels the active and
especially the inductive impedanceof the primary
coil are rather high, which leads to the problems
stated above. From this perspective the current
transformer solution has greater advantages. An
optical pair transmitter - receiver in the examined
synchronizing device provides additional galvanic
isolation and conversion to square wavesignal. The
circuit is applicable to single-phase and three-phase
AC voltage. The use of current transformers is also
common for control of serially connected thyristors
[6-8].
II. BASIC BLOCK DIAGRAM
Fig.1 shows a basic block diagram of the
synchronizing device. The value of the current
through the transformer's primary coil CTr - HVACI
is set by the resistors NHHH RRR ..., 21 depending
on the AC voltage HVACV value. The network is of
predominantly active character, therefore the phase
shift between HVACV and HVACI is minimal. It can
be possibly compensated withthe help of the
capacitor
*
1C . The circuit in the secondary part of
RESEARCH ARTICLE OPEN ACCESS
MihailH. Antchev et al. Int. Journal of Engineering Research and Applications www.ijera.com
ISSN : 2248-9622,Vol. 5, Issue 6, ( Part -2) June 2015, pp.60-66
www.ijera.com 61|P a g e
the current transformer CTr is in current generator
power mode. During the positive half wave the
capacitor 2C is charged from this current through
diode 3VD and the voltage value on the capacitor is
limited by 4VD . This voltage is used as power
supply for the transmitter XXHFBR15 . During
the negative half wave the current flows through
1VD and 2VD . Stabilitrons 2VD and 4VD have
the same voltage stabilization value. The value of
the current passing through the transmitter's LED
XXHFBR15 and through the transistor 1VT is
set by resistor 1R . The transistor 1VT is
conducting during the positive half wave, while the
transmitter's LED - during the negative. Rectangular
pulses between V5 (conditional logical 1) and
V0 (conditional logical 0) are received at the
output OUTV of the receiver XXHFBR25 . The
logical 1 corresponds to a positive half wave of the
voltage HVACV , and the logical 0 – to a negative half
wave. The unspecified digits XX in the transmitter
and receiver designations depend on the optical fibre
housing and length. [9].
For three-phase system supply voltage, the
power electronic converter should use three identical
channels from the described diagram.
Fig.1. Basic block diagram
III. COMPUTER SIMULATION
The program PSIM has been used for the
computer simulation [10]. The simulation diagram
is shown on fig.2.
Fig.2. Computer simulation diagram.
HVACV
HVACI
CTr
HR1
NHR
1
2
1
2
3
4
V5
GND
OUTV
XXHFBR 15 XXHFBR 25
1VD
2VD
3VD
4VD
5VD
1VT
1R
2R
2C
HR2
*1C
MihailH. Antchev et al. Int. Journal of Engineering Research and Applications www.ijera.com
ISSN : 2248-9622,Vol. 5, Issue 6, ( Part -2) June 2015, pp.60-66
www.ijera.com 62|P a g e
The circuit behaviour after the secondary coil of the
current transformer CTr on fig.1 has been
examined. The current transformer has been
represented by a current generator. The system
transmitter XXHFBR15 - receiver
XXHFBR25 on fig. 1 has been simulated by the
optocoupler from fig.2.
Fig.3 shows the results from the computer
simulation. At the top is the generator current 2I .
As it can be seen, the supply voltage for the
transmitter (the voltage on the capacitor 2C ),
represented on fig.3 as 1V , reaches its set value for
about 300 mS after the initial start-up. This value
corresponds to the nominal current 40 mApassing
through the LED of the transmitter XXHFBR15 ,
denoted by 4I on fig.3. The output voltage OUTV
on fig.1 corresponds to 2V on fig.3. The last
timing diagram on fig.3 displays the generator's
current 2I and the output voltage 2V . This shows
that the synchronization is reached for about 70
mS.
IV. EXPERIMENTAL RESULTS
The synchronizing device has been used by the
realization of a three-phase thyristorcontrolled
rectifierwith output voltage 6000V at output current
up to 40А. The maximum value of the input phase
supply voltage is 3600V. The current transformers'
data are as follows: magnet core - toroidal with
dimensions 60 х 40 х 25 mm; number of primary
coil windings - 3000; number of secondary coil
windings - 180. Four resistors of 100 k for each
phase are included in series with the primary coil.
Fig.4 shows the synchronizing block. Besides
the current transformers, the resistors included in
their primary side are also visible.
Fig.5 shows the printed circuit board in the
rectifier used for synchronization and
measurement. The synchronizing channels are in its
upper part and the secondary coils of the current
transformers for R, S and T phases are connected to
the respective terminals. On the same PCB there is
also another circuit, used for measuring phase
currents, which is shown in the bottom part.
Fig.6 shows the waveforms from the analysis of
one channel in a set mode. The current passing
through the secondary coil has been observed with
a current probe100mV/A. The effective value of
this current is 120mA at a nominal supply voltage
of the rectifier. The synchronization remains stable
within the range from 80mA to 160mA, i. е.
approximately %30 , which exceeds the allowed
variation range of the rectifier's supply voltage
(according to the standard %10 ).
MihailH. Antchev et al. Int. Journal of Engineering Research and Applications www.ijera.com
ISSN : 2248-9622,Vol. 5, Issue 6, ( Part -2) June 2015, pp.60-66
www.ijera.com 63|P a g e
Fig.3. Computer simulation results - from top to bottom: I2 – current through the secondary coil, V1 – voltage
on the capacitor С2, I4 – current through the LED, V2 – output voltage, I2*20,V2 – current through the
secondary coil*20 and output voltage.
Fig.4. Synchronizing block.
MihailH. Antchev et al. Int. Journal of Engineering Research and Applications www.ijera.com
ISSN : 2248-9622,Vol. 5, Issue 6, ( Part -2) June 2015, pp.60-66
www.ijera.com 64|P a g e
Fig.5. Synchronizing device implementation.
Fig.6. Waveforms in set mode: СН1 - current through the secondary coil;
СН2 – output signal of the optical receiver HFBR2524.
MihailH. Antchev et al. Int. Journal of Engineering Research and Applications www.ijera.com
ISSN : 2248-9622,Vol. 5, Issue 6, ( Part -2) June 2015, pp.60-66
www.ijera.com 65|P a g e
The delay time to the front edge of the output
signal is about 1.5 mS. Additionally 0.17 mS more
are added in the rectifier control system, thus the
moment of the thyristors natural commutation is
determined at 50 Hz mains voltage frequency.
Hence, the delay corresponding to the rectifier
adjustment angle is determined.
Fig.7 shows the transitional process at initial
connection (start-up) and minimum current 80 mA.
Fig.8 shows the transitional process at initial
connection and nominal current 120 mA.
Fig.9 shows the transitional process at initial
connection and maximum current 160 mA.
Fig.7. Transitional process at start-up and current 80mA :
above – current through the secondary coil;
below – output signal of the optical receiver HFBR2524.
Fig.8. Transitional process at start-up and current 120 mA :
above – current through the secondary coil;
below – output signal of the optical receiver HFBR2524.
MihailH. Antchev et al. Int. Journal of Engineering Research and Applications www.ijera.com
ISSN : 2248-9622,Vol. 5, Issue 6, ( Part -2) June 2015, pp.60-66
www.ijera.com 66|P a g e
Fig.9. Transitional process at start-up and current 160 mA :
above – current through the secondary coil;
below – output signal of the optical receiver HFBR2524.
The waveforms show, that the time for the initial
synchronization decreases with the increase of the
current through the secondary coil of the current
transformer. Synchronization at nominal current
120 mA is practically reached after about 30mS.
This time is less than the time obtained in the
computer simulation and the difference is due to the
fact that an optoelectronic couple from the program
PSIM library has been used for the simulation, while
for the practical realization - a transmitter
HFBR1524 and receiver HFBR2524.
V. CONCLUSION
The synchronizing device for power
electronic converterswith AC input
voltage,illustratedin the present paper, is
characterized by the following advantages: the
voltage transformer is avoided, which is of crucial
importance at high input voltages; a double galvanic
isolation from the input voltage has been achieved.
The results from the computer simulation and the
experimental studies show, that synchronization is
achieved in less than 100 mS after applying the
input voltage and the circuit operation is not affected
by voltage frequency changes within the practical
values around 50 – 60 Hz.
References:
[1] Sen T., P.K. Bhattacharjee, M.
Bhattacharja, Design and Implementation
of Firing Circuit for Single-Phase
Converter, International Journal of
Computer and Electrical Engineering,
3(3),2011, 368-374.
[2] Lahade S.V., S.R. Hirekhan,
Microcontroller based Firing Trigger
Circuit for Converter, Proc. of Int.
Conference in Power Electronics and
Instrumentation Engineering, 2014,277-
283.
[3] Wall R.W., Simple Methods for Detecting
Zero Crossing, Proceedings of The
29th
Annual Conference of the IEEE
Industrial Electronics Society,1-5.
[4] Weidenbrug R., F.P.Dawson, New
Sinchronization Method for Thyristor
Power Converters to Weak AC-Systems,
IEEE Transactions on Industrial
Electronics, 40(5), 1993, 505-511.
[5] Phillippow, E. Herausgeber,
TaschenbuchElektrotechnik, (B. 2 VEB
VT Berlin, 1965).
[6] Applied Power Systems Inc., APP 6617
HV SCR Pulse Switch,
www.appliedps.com.
[7] Applied Power Systems Inc., BAP 1289
HV SCR Gate Driver Board System,
www.appliedps.com.
[8] Wahl F.P., Firing Series SCRs at Medium
Voltage: Understanding the Topologies
Ensures the Optimum Gate Drive
Selection, Power System Word
Conference, Chicago, USA, 2002.
[9] Agilent Technologies, HFBR-0501 Series
Versatile Link The Versatile Fiber Optic
Connection Technical Data,
www.semiconductor.agilent.com.
[10]Powersim Inc., PSIM Simulation
Software, www.powersimtech.com.

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A Synchronizing Devicefor Power Electronic Converters

  • 1. MihailH. Antchev et al. Int. Journal of Engineering Research and Applications www.ijera.com ISSN : 2248-9622,Vol. 5, Issue 6, ( Part -2) June 2015, pp.60-66 www.ijera.com 60|P a g e A Synchronizing Devicefor Power Electronic Converters MihailH. Antchev*,MintchoS. Mintchev**, KostadinG. Milanov***, HristoM.Antchev**** *(Department of Power Electronics, Faculty of Electronic Engineering and Technologies, Technical University- Sofia, Bulgaria) **(Department of Electrical Apparatus, Faculty of Electrical Engineering, Technical University-Sofia, Bulgaria) ***(Department of Electrical Apparatus, Faculty ofElectrical Engineering, Technical University-Sofia, Bulgaria) ****(Department of Power Electronics, Faculty of Electronic Engineering and Technologies, Technical University-Sofia, Bulgaria) ABSTRACT In this paper we introduce a synchronizing device for power electronic converters with single-phase or three- phase AC input voltage. The voltage synchronizing transformer in this device has been replaced by a current transformer and a double galvanic isolation has been realized by means of optical media. Results from computer simulation and experimental studies have been brought out. Keywords- power electronic converters, high AC voltage, synchronizing device. I. INTRODUCTION The proper operation of power electronic converters with AC input voltage requires the use of synchronizing devices to accurately determine the moment when the supply voltage passes through zero [1]. This group of power electronic converters includes thyristor and transistor controlled rectifiers, ACregulators, converters for active power factor correction, matrix converters. The common synchronizing devices use mostly voltage synchronizing transformer [2,3]. A new synchronization method under significant supply voltage distortions has been described in [4]. At high levels of voltage power supply the power electronic converter endures increasing problems related to providing appropriate insulation voltages for the voltage transformer. The dimensions and weight of the voltage synchronizing transformer are quite big compared to the minimum power required for the electronic synchronizing steps activation. As it is known, the electromagnetic power of thevoltage measuring transformers (the so called limit power, determined by the heating conditions) is on the average 1510 times higher than their nominal output power, ensuring error-free operation [5]. The present paper introduces a synchronizing device, in which the voltage synchronizing transformer has been replaced by a current one. The main advantage of the proposed solution is based on the fact that the current transformers' inaccuracies are determined solely by the parameters (active and inductive impedance) of the secondary coil only. The voltage transformers' inaccuracies are determined by both secondary and primary coils parameters. At high voltage levels the active and especially the inductive impedanceof the primary coil are rather high, which leads to the problems stated above. From this perspective the current transformer solution has greater advantages. An optical pair transmitter - receiver in the examined synchronizing device provides additional galvanic isolation and conversion to square wavesignal. The circuit is applicable to single-phase and three-phase AC voltage. The use of current transformers is also common for control of serially connected thyristors [6-8]. II. BASIC BLOCK DIAGRAM Fig.1 shows a basic block diagram of the synchronizing device. The value of the current through the transformer's primary coil CTr - HVACI is set by the resistors NHHH RRR ..., 21 depending on the AC voltage HVACV value. The network is of predominantly active character, therefore the phase shift between HVACV and HVACI is minimal. It can be possibly compensated withthe help of the capacitor * 1C . The circuit in the secondary part of RESEARCH ARTICLE OPEN ACCESS
  • 2. MihailH. Antchev et al. Int. Journal of Engineering Research and Applications www.ijera.com ISSN : 2248-9622,Vol. 5, Issue 6, ( Part -2) June 2015, pp.60-66 www.ijera.com 61|P a g e the current transformer CTr is in current generator power mode. During the positive half wave the capacitor 2C is charged from this current through diode 3VD and the voltage value on the capacitor is limited by 4VD . This voltage is used as power supply for the transmitter XXHFBR15 . During the negative half wave the current flows through 1VD and 2VD . Stabilitrons 2VD and 4VD have the same voltage stabilization value. The value of the current passing through the transmitter's LED XXHFBR15 and through the transistor 1VT is set by resistor 1R . The transistor 1VT is conducting during the positive half wave, while the transmitter's LED - during the negative. Rectangular pulses between V5 (conditional logical 1) and V0 (conditional logical 0) are received at the output OUTV of the receiver XXHFBR25 . The logical 1 corresponds to a positive half wave of the voltage HVACV , and the logical 0 – to a negative half wave. The unspecified digits XX in the transmitter and receiver designations depend on the optical fibre housing and length. [9]. For three-phase system supply voltage, the power electronic converter should use three identical channels from the described diagram. Fig.1. Basic block diagram III. COMPUTER SIMULATION The program PSIM has been used for the computer simulation [10]. The simulation diagram is shown on fig.2. Fig.2. Computer simulation diagram. HVACV HVACI CTr HR1 NHR 1 2 1 2 3 4 V5 GND OUTV XXHFBR 15 XXHFBR 25 1VD 2VD 3VD 4VD 5VD 1VT 1R 2R 2C HR2 *1C
  • 3. MihailH. Antchev et al. Int. Journal of Engineering Research and Applications www.ijera.com ISSN : 2248-9622,Vol. 5, Issue 6, ( Part -2) June 2015, pp.60-66 www.ijera.com 62|P a g e The circuit behaviour after the secondary coil of the current transformer CTr on fig.1 has been examined. The current transformer has been represented by a current generator. The system transmitter XXHFBR15 - receiver XXHFBR25 on fig. 1 has been simulated by the optocoupler from fig.2. Fig.3 shows the results from the computer simulation. At the top is the generator current 2I . As it can be seen, the supply voltage for the transmitter (the voltage on the capacitor 2C ), represented on fig.3 as 1V , reaches its set value for about 300 mS after the initial start-up. This value corresponds to the nominal current 40 mApassing through the LED of the transmitter XXHFBR15 , denoted by 4I on fig.3. The output voltage OUTV on fig.1 corresponds to 2V on fig.3. The last timing diagram on fig.3 displays the generator's current 2I and the output voltage 2V . This shows that the synchronization is reached for about 70 mS. IV. EXPERIMENTAL RESULTS The synchronizing device has been used by the realization of a three-phase thyristorcontrolled rectifierwith output voltage 6000V at output current up to 40А. The maximum value of the input phase supply voltage is 3600V. The current transformers' data are as follows: magnet core - toroidal with dimensions 60 х 40 х 25 mm; number of primary coil windings - 3000; number of secondary coil windings - 180. Four resistors of 100 k for each phase are included in series with the primary coil. Fig.4 shows the synchronizing block. Besides the current transformers, the resistors included in their primary side are also visible. Fig.5 shows the printed circuit board in the rectifier used for synchronization and measurement. The synchronizing channels are in its upper part and the secondary coils of the current transformers for R, S and T phases are connected to the respective terminals. On the same PCB there is also another circuit, used for measuring phase currents, which is shown in the bottom part. Fig.6 shows the waveforms from the analysis of one channel in a set mode. The current passing through the secondary coil has been observed with a current probe100mV/A. The effective value of this current is 120mA at a nominal supply voltage of the rectifier. The synchronization remains stable within the range from 80mA to 160mA, i. е. approximately %30 , which exceeds the allowed variation range of the rectifier's supply voltage (according to the standard %10 ).
  • 4. MihailH. Antchev et al. Int. Journal of Engineering Research and Applications www.ijera.com ISSN : 2248-9622,Vol. 5, Issue 6, ( Part -2) June 2015, pp.60-66 www.ijera.com 63|P a g e Fig.3. Computer simulation results - from top to bottom: I2 – current through the secondary coil, V1 – voltage on the capacitor С2, I4 – current through the LED, V2 – output voltage, I2*20,V2 – current through the secondary coil*20 and output voltage. Fig.4. Synchronizing block.
  • 5. MihailH. Antchev et al. Int. Journal of Engineering Research and Applications www.ijera.com ISSN : 2248-9622,Vol. 5, Issue 6, ( Part -2) June 2015, pp.60-66 www.ijera.com 64|P a g e Fig.5. Synchronizing device implementation. Fig.6. Waveforms in set mode: СН1 - current through the secondary coil; СН2 – output signal of the optical receiver HFBR2524.
  • 6. MihailH. Antchev et al. Int. Journal of Engineering Research and Applications www.ijera.com ISSN : 2248-9622,Vol. 5, Issue 6, ( Part -2) June 2015, pp.60-66 www.ijera.com 65|P a g e The delay time to the front edge of the output signal is about 1.5 mS. Additionally 0.17 mS more are added in the rectifier control system, thus the moment of the thyristors natural commutation is determined at 50 Hz mains voltage frequency. Hence, the delay corresponding to the rectifier adjustment angle is determined. Fig.7 shows the transitional process at initial connection (start-up) and minimum current 80 mA. Fig.8 shows the transitional process at initial connection and nominal current 120 mA. Fig.9 shows the transitional process at initial connection and maximum current 160 mA. Fig.7. Transitional process at start-up and current 80mA : above – current through the secondary coil; below – output signal of the optical receiver HFBR2524. Fig.8. Transitional process at start-up and current 120 mA : above – current through the secondary coil; below – output signal of the optical receiver HFBR2524.
  • 7. MihailH. Antchev et al. Int. Journal of Engineering Research and Applications www.ijera.com ISSN : 2248-9622,Vol. 5, Issue 6, ( Part -2) June 2015, pp.60-66 www.ijera.com 66|P a g e Fig.9. Transitional process at start-up and current 160 mA : above – current through the secondary coil; below – output signal of the optical receiver HFBR2524. The waveforms show, that the time for the initial synchronization decreases with the increase of the current through the secondary coil of the current transformer. Synchronization at nominal current 120 mA is practically reached after about 30mS. This time is less than the time obtained in the computer simulation and the difference is due to the fact that an optoelectronic couple from the program PSIM library has been used for the simulation, while for the practical realization - a transmitter HFBR1524 and receiver HFBR2524. V. CONCLUSION The synchronizing device for power electronic converterswith AC input voltage,illustratedin the present paper, is characterized by the following advantages: the voltage transformer is avoided, which is of crucial importance at high input voltages; a double galvanic isolation from the input voltage has been achieved. The results from the computer simulation and the experimental studies show, that synchronization is achieved in less than 100 mS after applying the input voltage and the circuit operation is not affected by voltage frequency changes within the practical values around 50 – 60 Hz. References: [1] Sen T., P.K. Bhattacharjee, M. Bhattacharja, Design and Implementation of Firing Circuit for Single-Phase Converter, International Journal of Computer and Electrical Engineering, 3(3),2011, 368-374. [2] Lahade S.V., S.R. Hirekhan, Microcontroller based Firing Trigger Circuit for Converter, Proc. of Int. Conference in Power Electronics and Instrumentation Engineering, 2014,277- 283. [3] Wall R.W., Simple Methods for Detecting Zero Crossing, Proceedings of The 29th Annual Conference of the IEEE Industrial Electronics Society,1-5. [4] Weidenbrug R., F.P.Dawson, New Sinchronization Method for Thyristor Power Converters to Weak AC-Systems, IEEE Transactions on Industrial Electronics, 40(5), 1993, 505-511. [5] Phillippow, E. Herausgeber, TaschenbuchElektrotechnik, (B. 2 VEB VT Berlin, 1965). [6] Applied Power Systems Inc., APP 6617 HV SCR Pulse Switch, www.appliedps.com. [7] Applied Power Systems Inc., BAP 1289 HV SCR Gate Driver Board System, www.appliedps.com. [8] Wahl F.P., Firing Series SCRs at Medium Voltage: Understanding the Topologies Ensures the Optimum Gate Drive Selection, Power System Word Conference, Chicago, USA, 2002. [9] Agilent Technologies, HFBR-0501 Series Versatile Link The Versatile Fiber Optic Connection Technical Data, www.semiconductor.agilent.com. [10]Powersim Inc., PSIM Simulation Software, www.powersimtech.com.