National Award for
        “ Excellence in Water Management 2008 “
            ( Confederation of Indian Industry)




   ...
Water is Life ,
                     We give life to water
              MISSION                                          ...
Products – Pumps for Various
                                 Applications
Pumps range from 1/10 kW to 12,000 kW
         ...
Manufacturing Plants

                 Global Presence Over 70 Countries Worldwide

              SPP - Pumps             ...
Integrated Plant
                                   (Processes )
        ? Research and Engineering
        ? System Engin...
Need for Water Saving

             Scarcity                             Global Warming




                              ...
Water Consumption Distribution


                Water consumption
                  13%
             13%

               ...
Water Saving - Approach

                             Auditor / /Assessor                Last Year
                       ...
Water Saving - Team


                                      Manufacturing Head


                                         ...
Certification


 •   ISO 9001 :2000

 • ISO 14001:2004

 • ISO 18001 :2007 ( Audit Completed , Certificate awaited )




1...
Water Saving - Awareness



  Daily Sun Rise Meeting            Colony Meeting                        Contractor Training
...
Water Saving – Monitoring & Reporting


 •   Daily reading of incoming water meter

 • Daily reading of water consumption ...
Water Saving Projects




11/25/2008      This is a proprietary document of Kirloskar Brothers Ltd.   13
1.Sensors for Hand Wash & Urinals




             REPLACED – 20 NOS

11/25/2008       This is a proprietary document of K...
2. Close Loop Hydro Testing




         SAVINGS – 6 Lac Litres /Month
11/25/2008     This is a proprietary document of Ki...
3.Drip for Garden




               800 Sq. M
11/25/2008   This is a proprietary document of Kirloskar Brothers Ltd.   16
4.Sprinklers for Lawn




             Area – 27000 Sq.M

11/25/2008   This is a proprietary document of Kirloskar Brother...
5. Push type tap




                                      Total tap- 200




11/25/2008   This is a proprietary document ...
6.Float Valves for old Overhead tank




                       Adopted – 225 Nos

11/25/2008        This is a proprietary...
7.Use of percolated rain water for
                            process




             Saving 4 Lac Litre / Year




11/2...
8.Use of A.C. condensed water




             Saving 10,000 Litre / Year




11/25/2008        This is a proprietary docu...
9. Replacement of water cooled
                  compressor by air cooled




             Saving - 18 Lac Litre / Year


...
Waste Water Treatment


               2007-08
                Zero
             Waste Water
              Discharge




1...
Waste Water

             Waste water Discharge Cum / Pump
                    (used for Gardening)

 5                   ...
Per Capita Consumption


                 Colony per capita ( Litres/Day)

 200         160                   155
        ...
Per Capita Consumption

                  Industry per capita ( Litres/day)

60
                                          ...
Specific Water Consumption

             Process Water per Pump ( Litres)

 10000        8100
                            ...
Environment




               More than
              3000 Trees




11/25/2008   This is a proprietary document of Kirlo...
Water Saving Project 08-09

 • 100% Rain water harvesting

 • Replacement of old pipeline by new APVC piping

 • Adoption ...
11/25/2008   This is a proprietary document of Kirloskar Brothers Ltd.   30
Prochain SlideShare
Chargement dans…5
×

Kirloskar Brothers Limited, Kirloskarvadi Plant

11 503 vues

Publié le

This is a presentation from Kirloskar Brothers Limited, one of the finalists at the 5th CII-GBC National Award for Excellence in Water Management in 2008

The awards are in 2 categories, Within the Fence for work done on minimizing the organisations water footprint, and Beyond the Fence for work done in the community around the industry.

This presentation was in the "Within the Fence" category.

We thank CII and the respective companies for giving us permission to upload these presentations on the India Water Portal website for dissemination to a wider audience.

Publié dans : Formation, Business, Technologie

Kirloskar Brothers Limited, Kirloskarvadi Plant

  1. 1. National Award for “ Excellence in Water Management 2008 “ ( Confederation of Indian Industry) Presentation by , KIRLOSKAR BROTHERS LIMITED Kirloskarvadi Plant 11/25/2008 This is a proprietary document of Kirloskar Brothers Ltd. 1
  2. 2. Water is Life , We give life to water MISSION VISION Kirloskar Brothers Limited shall be Kirloskar Brothers Limited shall be known globally as a reliable, amongst the first five pump innovative and cost effective solution companies in the world by the year provider in hydraulic machines & 2015 and become the preferred systems and in water business. choice of customers as well as employees. VALUES • Developing and working with mutual trust. ? Building and nurturing teamwork. ? Assessing and enhancing employee satisfaction level. ? Giving the best to customer and giving value for the money. ? Enhancing relation with stakeholders. ? Maintaining fairness in dealing with customers and suppliers. 11/25/2008 This is a proprietary document of Kirloskar Brothers Ltd. 2
  3. 3. Products – Pumps for Various Applications Pumps range from 1/10 kW to 12,000 kW A man standing at the discharge pipe of a Concrete Volute Pump, KBL’s biggest pump (126000 m3/hr ), holding KBL’s smallest pump (0.28 m3/hr.) Monobloc Domestic Pumps Capacity up to 0.28 m3/hr. 11/25/2008 This is a proprietary document of Kirloskar Brothers Ltd. 3
  4. 4. Manufacturing Plants Global Presence Over 70 Countries Worldwide SPP - Pumps Dewas England Kondhapuri Shirwal Kirloskarvadi Overseas Customers Overseas Offices 11/25/2008 This is a proprietary document of Kirloskar Brothers Ltd. 4
  5. 5. Integrated Plant (Processes ) ? Research and Engineering ? System Engineering ? Procurement ? Manufacturing – Pattern Shop, Foundries , Machining ? Testing - Asia’s biggest Pump Testing Lab ? Quality Assurance ? Project management ? Erection and Commissioning ? Operation and Maintenance ? After Sales & Product Support 11/25/2008 This is a proprietary document of Kirloskar Brothers Ltd. 5
  6. 6. Need for Water Saving Scarcity Global Warming • Impact of water cost on Product cost • Stiff competition in Market 11/25/2008 This is a proprietary document of Kirloskar Brothers Ltd. 6
  7. 7. Water Consumption Distribution Water consumption 13% 13% 9% 65% Process Drinking/domestic Colony resident Gardening 11/25/2008 This is a proprietary document of Kirloskar Brothers Ltd. 7
  8. 8. Water Saving - Approach Auditor / /Assessor Last Year Last Year Auditor Assessor Analysis - - New Idea Feedback / / Feedback Analysis Generation from suggestion Opportunities Opportunities Employees suggestion Search for New Search for New Technology Source, Technology Source, Benchmarking with Benchmarking with National and National and International processes International processes Conceptualization Conceptualization of Projects of Projects Detail Study, trial Detail Study, trial , ,approval , ,Plan & approval Plan & Executation , , Executation closing & Measure closing & Measure Capturing Capturing & Monitor Savings Learning , , & Monitor Savings Learning Correction , , Correction Review Review 11/25/2008 This is a proprietary document of Kirloskar Brothers Ltd. 8
  9. 9. Water Saving - Team Manufacturing Head Champion Process Water Drinking Hand wash & Colony bathing cell 1.Drinking Cell Water cell 1.Shop floor 2.Gardening 1.Foundry 1.Shop floor 2.Foundry 2.Hydro testing 2.Office 3.Pump testing 4.Coolant 11/25/2008 This is a proprietary document of Kirloskar Brothers Ltd. 9
  10. 10. Certification • ISO 9001 :2000 • ISO 14001:2004 • ISO 18001 :2007 ( Audit Completed , Certificate awaited ) 11/25/2008 This is a proprietary document of Kirloskar Brothers Ltd. 10
  11. 11. Water Saving - Awareness Daily Sun Rise Meeting Colony Meeting Contractor Training 11/25/2008 This is a proprietary document of Kirloskar Brothers Ltd. 11
  12. 12. Water Saving – Monitoring & Reporting • Daily reading of incoming water meter • Daily reading of water consumption for Factory • Daily reading of water consumption for Colony • Monthly reading of process water – 18 Meters Monthly Review of Water consumption and Water Saving Projects 11/25/2008 This is a proprietary document of Kirloskar Brothers Ltd. 12
  13. 13. Water Saving Projects 11/25/2008 This is a proprietary document of Kirloskar Brothers Ltd. 13
  14. 14. 1.Sensors for Hand Wash & Urinals REPLACED – 20 NOS 11/25/2008 This is a proprietary document of Kirloskar Brothers Ltd. 14
  15. 15. 2. Close Loop Hydro Testing SAVINGS – 6 Lac Litres /Month 11/25/2008 This is a proprietary document of Kirloskar Brothers Ltd. 15
  16. 16. 3.Drip for Garden 800 Sq. M 11/25/2008 This is a proprietary document of Kirloskar Brothers Ltd. 16
  17. 17. 4.Sprinklers for Lawn Area – 27000 Sq.M 11/25/2008 This is a proprietary document of Kirloskar Brothers Ltd. 17
  18. 18. 5. Push type tap Total tap- 200 11/25/2008 This is a proprietary document of Kirloskar Brothers Ltd. 18
  19. 19. 6.Float Valves for old Overhead tank Adopted – 225 Nos 11/25/2008 This is a proprietary document of Kirloskar Brothers Ltd. 19
  20. 20. 7.Use of percolated rain water for process Saving 4 Lac Litre / Year 11/25/2008 This is a proprietary document of Kirloskar Brothers Ltd. 20
  21. 21. 8.Use of A.C. condensed water Saving 10,000 Litre / Year 11/25/2008 This is a proprietary document of Kirloskar Brothers Ltd. 21
  22. 22. 9. Replacement of water cooled compressor by air cooled Saving - 18 Lac Litre / Year 11/25/2008 This is a proprietary document of Kirloskar Brothers Ltd. 22
  23. 23. Waste Water Treatment 2007-08 Zero Waste Water Discharge 11/25/2008 This is a proprietary document of Kirloskar Brothers Ltd. 23
  24. 24. Waste Water Waste water Discharge Cum / Pump (used for Gardening) 5 4.46 4 2.72 3.03 2.80 3 2 1 0 04-05' 05-06' 06-07' 07-08' 11/25/2008 This is a proprietary document of Kirloskar Brothers Ltd. 24
  25. 25. Per Capita Consumption Colony per capita ( Litres/Day) 200 160 155 140 135 150 115 90 100 55 50 0 04-05' 05-06' 06-07' 07-08' 08-09' National Global Target 11/25/2008 This is a proprietary document of Kirloskar Brothers Ltd. 25
  26. 26. Per Capita Consumption Industry per capita ( Litres/day) 60 45 50 38 40 32 30 24 23 20 20 10 0 04-05' 05-06' 06-07' 07-08' 08-09' National Target 11/25/2008 This is a proprietary document of Kirloskar Brothers Ltd. 26
  27. 27. Specific Water Consumption Process Water per Pump ( Litres) 10000 8100 7100 8000 5600 6000 4710 4000 3000 2000 0 04-05' 05-06' 06-07' 07-08' 08-09' Target 11/25/2008 This is a proprietary document of Kirloskar Brothers Ltd. 27
  28. 28. Environment More than 3000 Trees 11/25/2008 This is a proprietary document of Kirloskar Brothers Ltd. 28
  29. 29. Water Saving Project 08-09 • 100% Rain water harvesting • Replacement of old pipeline by new APVC piping • Adoption of close loop tanks for pump testing • Cooling tower for Cupola wet scrubber water • Separate Piping for Factory gardening & toilet flushing 11/25/2008 This is a proprietary document of Kirloskar Brothers Ltd. 29
  30. 30. 11/25/2008 This is a proprietary document of Kirloskar Brothers Ltd. 30

×