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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 06 | June 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 3792
Study of Fluid Flow Characteristics for the Flow of Air over a Heated
Diamond Shaped Tube
Aqib Hussain Mir, S. Qadri, Yunis Ahmad Dar, Kaleem Ahmad Najar
1,2,3Department of Mechanical Engineering, National Institute of Technology, Srinagar, J&K, India, 190006
4Assistant Professor, Department of Mechanical Engineering, National Institute of Technology, Srinagar, J&K,
India, 190006
---------------------------------------------------------------------***----------------------------------------------------------------------
Abstract - The present study considers the steady,
incompressible and laminar fluid flow over a heated diamond
shaped tube. Flow over tubes is important while designing
heat exchangers such as car radiator, cooling towers,
electronic component cooling etc. The thermal properties of
air were assumed to remain constant. The hydraulic diameter
was kept same for diamond and circular shaped tube. The
Reynolds number range for the present study was varied from
438 to 1227. The governing equations were solved using an
academic CFD COMSOL Multiphysics 5.2a software. Fluid flow
characteristics such as pressure drop and friction factor were
then studied for circular and diamond shaped tubes. The
results showed that Pressure drop for both shapes increased
with the increase in Reynolds number whereas friction factor
decreased with the increase in Reynolds number. However
diamond tubes showed higher values of pressure drop and
friction factor values than circular shaped tube.
Key Words: Diamond shaped tubes, Hydraulic diameter,
CFD, COMSOL Multiphysics, Pressuredrop,Frictionfactor.
1. INTRODUCTION
The Cross Flow of air over a heated cylinder is frequently
encountered in practice. For example, shell-and-tube heat
exchanger involve both internal flow through the tubes and
external flow over the tubes, and both flows must be
considered in the analysis of theheat exchanger.Thestudyis
also useful in the thermal analysis of car radiators, Cooling
towers, Electrical and electronic equipment cooling etc. The
modern industrial sector requires sensible use of energy.
The fluid approaching the cylinder branches out and
encircles the cylinder, forming a boundary layer that wraps
around the cylinder. The fluid particles on the mid plane
strike the cylinder at the stagnation point, bringing the fluid
to a complete stop and thus raising the pressure at that
point. The pressure decreases in the flow direction whilethe
fluid velocity increases. At very low upstream velocities, the
fluid completely wraps around the cylinder and the two
arms of the fluid meet on the rear side of the cylinder in an
orderly manner. Thus, the fluid follows the curvature of the
cylinder. At higher velocities, the fluid still hugs the cylinder
on the frontal side, but it is too fast to remain attached to the
surface as it approaches the top of the cylinder. As a result,
the boundary layer detaches from the surface, forming a
separation region behind the cylinder. Flow in the wake
region is characterized by random vortex formation and
pressures much lower thanthestagnationpointpressure.[1]
The present study aims to study fluid flow characteristics of
diamond shaped tube and its comparison with conventional
circular shaped tube.
1.1 Objectives of the Study
The objectives of the current study are:
1. To study fluid flow over a diamond shaped tubes
using CFD software COMSOL Multiphysics 5.2a.
2. To compare the fluid flow characteristics such as
pressuredropandfrictionfactorforbothcircularand
diamond shaped tubes.
1.2 LITERATURE REVIEW
Ota et al. [2] studied heat transfer characteristics and flow
behaviors have for an elliptic cylinder of axis ratio 1: 3.
Reynolds number and angle of attack was varied from 8000
to 79000 and 0° to 90° respectively. It was found that the
mean heat transfer coefficient is at its highest at α = 60°–90°
over the whole Reynolds numberrangestudiedandalsothat
even the lowest value of the mean heat transfer rate is still
higher than that for a circular cylinder.
Baughn et al. [3] investigated experimentally heat transfer
from a single cylinder, cylinders in tandem, and Cylinders in
the entrance region of a tube bank with a uniform heat flux
to determine the local heat transfer coefficients around a
cylinder. Results were compared to those of other studies
with uniform wall heat flux. For the single cylinder, these
were found to depend upon blockage, aspect ratio, and free-
stream turbulence. For both inline and staggered tube
arrangements, the heat transfer coefficient distribution
depends on row location but appears to be nearly
established by the third row.
Bejan et al. [4] carried out theoretical, numerical and
experimental study of finding out the spacing between
horizontal cylinders in an array with laminar natural
convection. The optimal spacingandmaximumheattransfer
results predicted theoretically weredevelopedintoaccurate
and well tested correlations by means of numerical
simulations and experimental measurements.
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 06 | June 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 3793
2. Methodology
2.1 Geometry and Material properties
3D Geometry of the sphericalandcircularshapedtubesin
a rectangular channel was created using COMSOL
Multiphysics 5.2a FEM Software. The hydraulic diameter of
the tubes (=13.5 mm) and also the channel dimensions were
kept fixed. The hydraulic diameter is a commonly used term
when handling flow in tubes of non-circular cross section. It
is defined as:
Where A is the cross-sectional area of the flow and P is the
wetted perimeter of the cross-section.
Copper was chosen as a tube material from the inbuilt
material library because of its high thermalconductivity.The
properties of air however were assumed to be constant.
2.2 Governing equations and Boundary conditions
For steady, incompressible flow of Newtonian fluid, the
governing equations are reduced to:
i. Mass conservation:
ii. Momentum Equation:
iii. Energy Equation:
No slip boundary condition was assigned to boundaries
where velocity components are set to zero. At the start, the
tubes and the channel walls were assumed to be at 293.15
Km2. In all the simulations, the tube surfaces were subjected
to uniform heat flux of 1000 W/m2.
2.3 Meshing
Fine Mesh was selected for the present study to optimize
time and accuracy. The elements chosen were of tetrahedral
shape with total number of elements for diamond and
circular shaped tubes as 665267 and 491599 respectively.
The meshed geometries are shown in figure 1.
a)
(b)
Fig -1: Meshed geometry a) Circular b) Diamond
3. Results and discussion
This section shows the simulation results for Velocity
distribution, variation of pressure drop with Reynolds
number and variation of friction factor with Reynolds
number.
3.1 Velocity Distribution
Figure 2 and Figure 3 shows the Velocity distribution for
circular and diamond shaped tubesfortheReynoldsnumber
of 438 and 876 respectively. From the figure, it can be seen
that velocity at the tube surface is equal to zero because of
the no-slip boundary condition. Also large wake can be seen
to occur in case of diamond shaped tube compared to
circular shaped tube.
(a)
(b)
Fig -2: Velocity distribution for Re = 438
a) Circular b) Diamond
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 06 Issue: 06 | June 2019 www.irjet.net p-ISSN: 2395-0072
© 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 3794
(a)
(b)
Fig -3: Velocity distribution for Re = 876
a) Circular b) Diamond
3.2 Variation of Pressure drop with Reynolds
number
Figure 4 shows the variation of Pressure drop with
Reynolds number for circular and diamond shaped tubes.
Pressure drop can be seen to increase with the increase in
Reynolds number for both tube shapes. Also it can be seen
that diamond shaped tube shows higher pressure drop
values than circular tube because of the large frontal area.
Fig -4: Variation of Pressure drop with Re
3.2 Variation of Friction Factor with Reynolds
number
Figure 5 shows the variation of Friction factor with
Reynolds number for circular and diamond shaped tubes.
Friction factor can be seen to decrease with the increase in
Reynolds number for both tube shapes. It can be seen that
diamond shaped tube shows greater friction factor values
than the circular tube.
Fig -5: Variation of Friction factor with Re
4. Conclusions
In the present study, circular and diamond shaped tubes
were studied for heat transfer characteristics. Hydraulic
diameter for both shapes was kept fixed. The Reynolds
number was varied from 438 to1227.Followingconclusions
can be drawn from the current study:
1. From Velocity distribution, it was observed that
velocity at the tube surface is equal to zero in order
to satisfy no-slip boundary condition. Also
comparatively larger wake was observed in case of
diamond shaped tube because of large frontal area.
2. Pressure drop values increased with the increasein
Reynolds number for both tube shapes. However
diamond shaped tube showed higher pressuredrop
values than the circular one. Also
3. Friction factor was seen to decrease with the
increase in Reynolds number for both tube shapes.
However diamond shaped tube showed greater
friction factor values than the circular tube.
REFERENCES
[1] engel n Heat Transfer: A Practical Approach.
Boston, Mass: WBC McGraw-Hill, 1998.
[2] T Ota H Ni hiyama and Taoka “Heat tran fer and
flow aro nd an elliptic cylinder ” Int J Heat Ma
Transfer, vol. 27, no. 10, pp. 1771–1779, 1984.
[3] J.W.Baughn M J Elderkin McKillop “Heat tran fer
from a single cylinder, cylinders in tandem, and
cylinders in the entrance region of a tube bank with a
niform heat fl x ” J Heat Tran fer 108(2) (1986) 386–
391.
[4] Bejan J Fowler G Stane c “The optimal spacing
between horizontal cylinders in a fixed volume cooled
by nat ral convection ” Inter J Heat Ma Tran fer
38(11) (1995), 2047–2055.

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IRJET- Study of Fluid Flow Characteristics for the Flow of Air over a Heated Diamond Shaped Tube

  • 1. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 06 | June 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 3792 Study of Fluid Flow Characteristics for the Flow of Air over a Heated Diamond Shaped Tube Aqib Hussain Mir, S. Qadri, Yunis Ahmad Dar, Kaleem Ahmad Najar 1,2,3Department of Mechanical Engineering, National Institute of Technology, Srinagar, J&K, India, 190006 4Assistant Professor, Department of Mechanical Engineering, National Institute of Technology, Srinagar, J&K, India, 190006 ---------------------------------------------------------------------***---------------------------------------------------------------------- Abstract - The present study considers the steady, incompressible and laminar fluid flow over a heated diamond shaped tube. Flow over tubes is important while designing heat exchangers such as car radiator, cooling towers, electronic component cooling etc. The thermal properties of air were assumed to remain constant. The hydraulic diameter was kept same for diamond and circular shaped tube. The Reynolds number range for the present study was varied from 438 to 1227. The governing equations were solved using an academic CFD COMSOL Multiphysics 5.2a software. Fluid flow characteristics such as pressure drop and friction factor were then studied for circular and diamond shaped tubes. The results showed that Pressure drop for both shapes increased with the increase in Reynolds number whereas friction factor decreased with the increase in Reynolds number. However diamond tubes showed higher values of pressure drop and friction factor values than circular shaped tube. Key Words: Diamond shaped tubes, Hydraulic diameter, CFD, COMSOL Multiphysics, Pressuredrop,Frictionfactor. 1. INTRODUCTION The Cross Flow of air over a heated cylinder is frequently encountered in practice. For example, shell-and-tube heat exchanger involve both internal flow through the tubes and external flow over the tubes, and both flows must be considered in the analysis of theheat exchanger.Thestudyis also useful in the thermal analysis of car radiators, Cooling towers, Electrical and electronic equipment cooling etc. The modern industrial sector requires sensible use of energy. The fluid approaching the cylinder branches out and encircles the cylinder, forming a boundary layer that wraps around the cylinder. The fluid particles on the mid plane strike the cylinder at the stagnation point, bringing the fluid to a complete stop and thus raising the pressure at that point. The pressure decreases in the flow direction whilethe fluid velocity increases. At very low upstream velocities, the fluid completely wraps around the cylinder and the two arms of the fluid meet on the rear side of the cylinder in an orderly manner. Thus, the fluid follows the curvature of the cylinder. At higher velocities, the fluid still hugs the cylinder on the frontal side, but it is too fast to remain attached to the surface as it approaches the top of the cylinder. As a result, the boundary layer detaches from the surface, forming a separation region behind the cylinder. Flow in the wake region is characterized by random vortex formation and pressures much lower thanthestagnationpointpressure.[1] The present study aims to study fluid flow characteristics of diamond shaped tube and its comparison with conventional circular shaped tube. 1.1 Objectives of the Study The objectives of the current study are: 1. To study fluid flow over a diamond shaped tubes using CFD software COMSOL Multiphysics 5.2a. 2. To compare the fluid flow characteristics such as pressuredropandfrictionfactorforbothcircularand diamond shaped tubes. 1.2 LITERATURE REVIEW Ota et al. [2] studied heat transfer characteristics and flow behaviors have for an elliptic cylinder of axis ratio 1: 3. Reynolds number and angle of attack was varied from 8000 to 79000 and 0° to 90° respectively. It was found that the mean heat transfer coefficient is at its highest at α = 60°–90° over the whole Reynolds numberrangestudiedandalsothat even the lowest value of the mean heat transfer rate is still higher than that for a circular cylinder. Baughn et al. [3] investigated experimentally heat transfer from a single cylinder, cylinders in tandem, and Cylinders in the entrance region of a tube bank with a uniform heat flux to determine the local heat transfer coefficients around a cylinder. Results were compared to those of other studies with uniform wall heat flux. For the single cylinder, these were found to depend upon blockage, aspect ratio, and free- stream turbulence. For both inline and staggered tube arrangements, the heat transfer coefficient distribution depends on row location but appears to be nearly established by the third row. Bejan et al. [4] carried out theoretical, numerical and experimental study of finding out the spacing between horizontal cylinders in an array with laminar natural convection. The optimal spacingandmaximumheattransfer results predicted theoretically weredevelopedintoaccurate and well tested correlations by means of numerical simulations and experimental measurements.
  • 2. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 06 | June 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 3793 2. Methodology 2.1 Geometry and Material properties 3D Geometry of the sphericalandcircularshapedtubesin a rectangular channel was created using COMSOL Multiphysics 5.2a FEM Software. The hydraulic diameter of the tubes (=13.5 mm) and also the channel dimensions were kept fixed. The hydraulic diameter is a commonly used term when handling flow in tubes of non-circular cross section. It is defined as: Where A is the cross-sectional area of the flow and P is the wetted perimeter of the cross-section. Copper was chosen as a tube material from the inbuilt material library because of its high thermalconductivity.The properties of air however were assumed to be constant. 2.2 Governing equations and Boundary conditions For steady, incompressible flow of Newtonian fluid, the governing equations are reduced to: i. Mass conservation: ii. Momentum Equation: iii. Energy Equation: No slip boundary condition was assigned to boundaries where velocity components are set to zero. At the start, the tubes and the channel walls were assumed to be at 293.15 Km2. In all the simulations, the tube surfaces were subjected to uniform heat flux of 1000 W/m2. 2.3 Meshing Fine Mesh was selected for the present study to optimize time and accuracy. The elements chosen were of tetrahedral shape with total number of elements for diamond and circular shaped tubes as 665267 and 491599 respectively. The meshed geometries are shown in figure 1. a) (b) Fig -1: Meshed geometry a) Circular b) Diamond 3. Results and discussion This section shows the simulation results for Velocity distribution, variation of pressure drop with Reynolds number and variation of friction factor with Reynolds number. 3.1 Velocity Distribution Figure 2 and Figure 3 shows the Velocity distribution for circular and diamond shaped tubesfortheReynoldsnumber of 438 and 876 respectively. From the figure, it can be seen that velocity at the tube surface is equal to zero because of the no-slip boundary condition. Also large wake can be seen to occur in case of diamond shaped tube compared to circular shaped tube. (a) (b) Fig -2: Velocity distribution for Re = 438 a) Circular b) Diamond
  • 3. International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056 Volume: 06 Issue: 06 | June 2019 www.irjet.net p-ISSN: 2395-0072 © 2019, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 3794 (a) (b) Fig -3: Velocity distribution for Re = 876 a) Circular b) Diamond 3.2 Variation of Pressure drop with Reynolds number Figure 4 shows the variation of Pressure drop with Reynolds number for circular and diamond shaped tubes. Pressure drop can be seen to increase with the increase in Reynolds number for both tube shapes. Also it can be seen that diamond shaped tube shows higher pressure drop values than circular tube because of the large frontal area. Fig -4: Variation of Pressure drop with Re 3.2 Variation of Friction Factor with Reynolds number Figure 5 shows the variation of Friction factor with Reynolds number for circular and diamond shaped tubes. Friction factor can be seen to decrease with the increase in Reynolds number for both tube shapes. It can be seen that diamond shaped tube shows greater friction factor values than the circular tube. Fig -5: Variation of Friction factor with Re 4. Conclusions In the present study, circular and diamond shaped tubes were studied for heat transfer characteristics. Hydraulic diameter for both shapes was kept fixed. The Reynolds number was varied from 438 to1227.Followingconclusions can be drawn from the current study: 1. From Velocity distribution, it was observed that velocity at the tube surface is equal to zero in order to satisfy no-slip boundary condition. Also comparatively larger wake was observed in case of diamond shaped tube because of large frontal area. 2. Pressure drop values increased with the increasein Reynolds number for both tube shapes. However diamond shaped tube showed higher pressuredrop values than the circular one. Also 3. Friction factor was seen to decrease with the increase in Reynolds number for both tube shapes. However diamond shaped tube showed greater friction factor values than the circular tube. REFERENCES [1] engel n Heat Transfer: A Practical Approach. Boston, Mass: WBC McGraw-Hill, 1998. [2] T Ota H Ni hiyama and Taoka “Heat tran fer and flow aro nd an elliptic cylinder ” Int J Heat Ma Transfer, vol. 27, no. 10, pp. 1771–1779, 1984. [3] J.W.Baughn M J Elderkin McKillop “Heat tran fer from a single cylinder, cylinders in tandem, and cylinders in the entrance region of a tube bank with a niform heat fl x ” J Heat Tran fer 108(2) (1986) 386– 391. [4] Bejan J Fowler G Stane c “The optimal spacing between horizontal cylinders in a fixed volume cooled by nat ral convection ” Inter J Heat Ma Tran fer 38(11) (1995), 2047–2055.