4. AA “Green”“Green” Railing SystemRailing System
Using a minimum 40% post-industrial content in theUsing a minimum 40% post-industrial content in the
aluminum billet prior to extrusionaluminum billet prior to extrusion
Zero Volatile Organic Compound (VOC) emission fromZero Volatile Organic Compound (VOC) emission from
the powder coating processthe powder coating process
Qualifies for LEEDS Points as established by USGBCQualifies for LEEDS Points as established by USGBC
5.
6. Style Names
Series
Number
Product
Description
Model
Name
C10*/C101 2-Rail Railing System Tuscany
C20 2-Rail Railing System w/Architectural Balusters Montego
C30*/C301 3-Rail Railing System Riviera
C30R*/C301R 3-Rail Railing System w/Rings Riviera "R"
C31*/C311 3-Rail Railing System w/all spindles extending to top rail Riviera I
C32*/C321 3-Rail Railing System w/every other spindle extending to top rail Riviera II
C33*/C311 3-Rail Railing System w/every third spindle extending to top rail Riviera III
C34*/341 3-Rail Railing System w/every fourth spindle extending to top rail Riviera IV
C70* 2-Rail Glass Panel Railing System Veranda
•Passes International Builders Code with a Code Compliance Research Report # 0163
• Can be installed on all commercial projects with no height restrictions
7. Satin Black
Satin Black
DSI 101
Bronze Fine Texture
DSI 106
Silver
DSI 125
Sandy Shore
DSI 122
Black Fine Texture
DSI 106
Gloss Beige
DSI 104
Gloss White
DSI 102
Chocolate
DSI 124
Ninety Bronze
DSI 131
Clay
DSI 128
Speckled Walnut
DSI 121
White Fine Texture
DSI 123
Color Selection
8. Color Selectors
• Westbury Color
Selector is 4” X 6”
• Westbury Mini
Color Selector is
2” X 3 ½”
• Both include all
Westbury standard
colors
9. Architectural Grade Powder
Coating Options
•AAMA 2604 Architectural Custom Colors
•Contact DSI Customer Service for quotation
• Upgraded AAMA 2605 Architectural Custom Colors
• Contact DSI Customer Service for quotation
•Customer specified custom colors
•Contact DSI Customer Service for quotation
11. Three Step Order Process
• Step 1
• Determine Westbury options needed for your project:
• Model/Style, Color, Height, Length, Straight, Stair
• Step 2
• Determine Westbury post style if project requires posts:
• 2”, 2 ½, 2 ½’ Power Post, 4”, 6”
• Straight and corner crossover available for 2” and 2 ½” Power Post
• Step 3
• Determine Westbury special hardware or accessories:
• Flat or ball post cap
• Magena Star Lights
• Left/Right angle swivel mounts
• Special rise and run stair swivel mounts
• Compound swivel mounts
12. Key Sales Features
• Manufactured and extruded in the USA
• Architectural Grade Powder Coating with a Lifetime Limited
Warranty and a five year weathering guarantee based on PCI
and AAMA certifications
• Posts with a leveling feature
• Uninterrupted stair and straight crossover options
• Assembles without screws, welds, rivets or fasteners at s
spindle rail connection points
• CCRR#0163 testing documentation meeting IBC, IRC,
and FBC codes up to 42” tall and 8’ long including posts.
• Twelve standard colors
• Boxed/Packaged system. Everything needed between the
posts is packaged in the box
13. • Custom colors optional with unlimited color choices.Custom colors optional with unlimited color choices.
• Railing in a box with rails, spindles and mounts.Railing in a box with rails, spindles and mounts.
• Secure factory packaging that will eliminate freightSecure factory packaging that will eliminate freight
damage.damage.
• Lifetime Limited Warranty with five year weatheringLifetime Limited Warranty with five year weathering
(AAMA 2604) warranty(AAMA 2604) warranty
• Hidden screws on all mounts.Hidden screws on all mounts.
• Enclosed extrusions on top, mid or bottom rail.Enclosed extrusions on top, mid or bottom rail.
Specifications
14. • 36” and 42” Railing Heights
•Boxed 3’, 4’, 5’, 6’, 7’, and 8’ sections
•Section is measured from inside of post to inside of post
•Boxed stair rail sections in the same lengths
•Post leveling feature for uneven decks
• All hardware is zinc die cast for improved
corrosion resistance
Specifications
15. • 0.75” x 0.75” (0.053” wall) spindles spaced 3.875”0.75” x 0.75” (0.053” wall) spindles spaced 3.875”
•.75” (.060” wall) round spindle spaced 3.875”.75” (.060” wall) round spindle spaced 3.875”
• 1.75” (0.090” wall) W x 1.375” (0.085” wall) top rail1.75” (0.090” wall) W x 1.375” (0.085” wall) top rail
• 1.75” (0.090” wall) W x 1.25” (0.120” wall) mid and1.75” (0.090” wall) W x 1.25” (0.120” wall) mid and
bottom railbottom rail
• 6005 T6 aluminum alloy with zinc die cast hardware and6005 T6 aluminum alloy with zinc die cast hardware and
stainless steel fastenersstainless steel fasteners
• Certified PCI 4000 A2 (AAMA 2604) and A3 (AAMA 2605)Certified PCI 4000 A2 (AAMA 2604) and A3 (AAMA 2605)
architectural powder coatingarchitectural powder coating
• Twelve standard colorsTwelve standard colors
Specifications
16. CCRR# 0163
• Westbury has a CCRR-0163 number
• CCRR is an acronym for Code Compliance Research Report
• Testing completed by ATI Evaluation Services, York, PA
• Tested as specified by ICC-ES 273
• Meets International Building Codes (IBC), International Residential Codes
(IRC) and Florida Building Code (FBC)
• Test Includes C10, C30R, C31, C32, C33, and C34 up to 42” tall and
96” in length and C70 42” tall and 72” in length
• Power Post required for commercial installations.
17. •Post listed below have a post levelling feature and flairsPost listed below have a post levelling feature and flairs
• 2” x 2” x 37” or 43” (0.090” wall) posts2” x 2” x 37” or 43” (0.090” wall) posts
• 2” x 2” x 47” or 53” (0.090” wall) stair posts.2” x 2” x 47” or 53” (0.090” wall) stair posts.
• 2” X 2” X 36” or 42” (0.090” wall) straight or corner crossover posts2” X 2” X 36” or 42” (0.090” wall) straight or corner crossover posts
• 2.5” X 2.5” (0.125” wall) residential post2.5” X 2.5” (0.125” wall) residential post
• 2.5” X 2.5” (0.125” wall) commercial Power Post (IBC codes)2.5” X 2.5” (0.125” wall) commercial Power Post (IBC codes)
• 4” and 6” Decorative posts (.090” wall) 37”, 43”, 47”, & 53”4” and 6” Decorative posts (.090” wall) 37”, 43”, 47”, & 53”
• 4” Decorative sleeves (.065”) wall 37”, 43”, 47”, & 53”4” Decorative sleeves (.065”) wall 37”, 43”, 47”, & 53”
• Facia mount and core drill posts offeredFacia mount and core drill posts offered
Post Options
18. 2 ½” Power Post
• Meets IBC Commercial Code requirements
• Base is screwed to the post with 6 screws
and welded around the entire post
19. Deco Post
• 4” and 6” aluminum posts
• Flat Cap or Ball Cap (6” flat cap only)
• Leveling feature standard
• 2 part flair for 4” post
• 1 piece flair for 6” post
• Available in standard post lengths
• Crossover hardware Is not available
21. Packaging
• 2 each 4’ C10 sections
and 4 posts shown
• Sections include rails,
spindles, hardware, and
instruction sheets
• Post include leveling
feature and 2 shims
• Caps and flairs sold
as a separate SKU
25. Standard Stair Mounts
Angle 29° to 41° Rise
• Excellent Aesthetics
• Excellent adjustability
• can utilize straight cuts
• Section itself will only
rack up to 36 degrees
27. Stair Rail Parameters
• Straight railing sections will rise from 0° to 10°
• Rout dimension is 0.79” X 0.81”
• 0° rise or straight rail will use standard straight rail mounts
• 1° to 10° rise require stair swivel stair mounts
• Sections can be purchased with or without mounts to
accommodate this application
28. Stair Rail Parameters
• Stair Rail from 11° to 28° rise
• Rout dimension of standard stair rail is .79” (W) X 1.02” (L)
• Optional custom routes are available for a cleaner look if
standard route leaves unacceptable spaces beside the
spindle
• 11° to 28° rise will use swivel stair mounts
29. Stair Rail Parameters
• Stair Rail from 29° to 36° rise
• Rout dimension of standard stair rail is .79” (W) X 1.02” (L)
• Optional custom routes are available for a cleaner look
from 29° to 32°. This should be very rare
• Stair mounts included with standard stair sections will
accommodate 29° to 32° rise
• Standard (IBC code) rise is 32° to 36° (7” rise and 11” run)
30. Stair Rail Parameters
• Stair Rail from 37° to 41° rise
• Rout dimension is customized to customer specific rise
and run
• Swivel stair mounts to be sold unless a customer
requests standard stair mounts.
31. Stair Rail Parameters
• Stair Rail from 42° to 43° rise
• Rout dimension is customized to customer specific rise
and run
• Stair swivel mounts are the only choice
35. Adjustable Height
Bottom Rail Supports
Included with C10 Tuscany and C20 Montego 7’ and 8’ lengths,
all Riviera three rail models 5’, 6’, 7’, and 8’ lengths, and radius sections
36. Decorative Aluminum
Porch Posts
• 0.090” wall
• 4” & 6”
• 8’, 9’, & 10’ tall
•Will support in
excess of 10,000
pounds
Mounting Hardware
Capital &
Base
4” and 6” Deco Porch Posts
37. Deco Post, Porch Post, C10 Tuscany,
And ScreenRail Screen Room System.
Multi color kits can be ordered as shown below
39. Measurement of Straight Axis
Railing
Line
Offset to
Railing line
• Customer provides distance of a straight axis and the distance from
the center of the straight axis to the fence line for each radius
• Engineering will determine the radius with this information
• Too many variables exist in the field for order entry to do take-offs
for radius sections
• Customer is responsible to order quantity of sections in each radius
• We recommend ordering sections extra long and fitting on the
jobsite
• 1-26 inch offset
Curved or Radius Sections
41. • Architectural Balusters may need to
be spaced closer on radius sections
to retain less than 4" clearance.
• The last Baluster may need to be
spaced closer to the post to retain
less than 4" clearance.
C20 Montego
(Architectural Balusters)
56. • Available in 3', 4', 5', and 6' lengths.
• 36" and 42" tall.
• Solid glass panel system.
• Top and bottom rails are the same shape as all other
Westbury models.
C70 Veranda
(Glass Railing System)
57. • EPDM rubber gaskets inside the top and bottom
rails.
• EPDM rubber is the same type of material used on
automotive windshields.
• Tempered glass is seated 1/2 inch in the EPDM
gasket on the top rail and bottom rail after
installation.
• Gasket is the full length as the glass panel on the top
rail and bottom rail.
• 2 7/8" air-space on either end of solid panel.
• All stair rail glass is special order
Veranda
(Glass Railing System)
58. Veranda
(Glass Railing System)
• ¼” Residential tempered glass standard
• 3/8” Commercial tempered glass (required for IBC) code
optional.
• Tempered glass cannot be altered in the field
• ¼” tempered glass in stock for 3’, 4’, 5’, and 6’ sections
36” and 42” tall
• Other glass dimensions special order
• Veranda can be purchased without glass infill
• Veranda aluminum components are packaged like other
Westbury models
65. Walk Gates
Walk gates offered for all Westbury models
• Fully welded to match all railing styles
• Self closing and lockable polymer D & D Hardware System
• Optional powder coated stainless steel hinge and
gravity latch system
• 36” X 36”
• 36” X 48”
• 42” X 36”
• 42” X 48”
• All dimensions are for the opening
66. Walk Gate HardwareWalk Gate Hardware
Magna-Latch, Z-Lock, Lokk Latch Deluxe, Tru-Close HingeMagna-Latch, Z-Lock, Lokk Latch Deluxe, Tru-Close Hinge
72. Mini Floor
Display
• 36” tall with metal
base
• Westbury C-10 with
Falcon/TRX
• White vinyl with
Black Fine Texture
Powder Coating
73. Waterfall Floor
Display
• 36” tall with 4’
• metal base
• Waterfall design
• Westbury C10 with
Falcon/TRX
• Falcon/TRX with
half vinyl and half
“B”Series spindles
• White vinyl with
Black Fine Texture
powder Coating
75. Deluxe
Floor Display
•Displays 26 products.
• Working solar and
LV lights and
transformer included
• Offered with Falcon/TRX,
C10, C30, C70, CHR,
Magena Star
• Wood base with
generic deck board
79. •Certification program created by the Powder Coating Institute
•ISO or QS9000 type of certification
•164 point powder coating operations audit
•Conducted annually
•A2 is certification for AAMA 2604
•A3 is certification for AAMA 2605
•Third party AAMA test results required every 18 months
•Only company in the fence and railing industry with the
PCI4000 A2 (AAMA 2604) and A3 (AAMA 2605) certification
Certified PCI4000 A2 (AAMA2604)
And A3 (AAMA 2605)
87. The Marketing Edge
• Located on the coast in Gulfport, MS
• Photo taken 4 ½ years after installation
• Westbury Railing System has a Certified PCI 4000 A2 (AAMA 2604)
architectural grade powder coating
• Steel deck and framework fabricated by a local fabricator
• Polyester TGIC Powder Coating matched when installed
• Westbury has a Lifetime Limited and a 5 year weathering warranty
• Westbury warranty states the color will not fade more than
5 Delta E color units and retain 30% of its gloss level for 5 years
• Westbury is the only metal railing system with a weathering warranty
• See the difference over time
• Sell the difference over time
88. Two Overhead Conveyor PCI 4000 CertifiedTwo Overhead Conveyor PCI 4000 Certified
Powder Coating SystemsPowder Coating Systems
Line 1
•New 2005
•450’ Conveyor
•5 Stage aluminum pretreat
•10 Automatic and 2 manual powder
guns
•Spray to waste powder booth
Line 2
•New 2013
•850’ Conveyor
•5 Stage aluminum pretreat process
•18 Automatic and 2 manual powder guns
•Reclaim powder booth in an environmental r
room
89. 10 Step Powder Coat Process10 Step Powder Coat Process
Step 1—Raw incoming aluminum is never
exposed to outdoor elements. Aluminum is
inspected and free of blemishes. Fabricated
components are fixtured (background) and
hung on the overhead conveyor
Step 2—Product enters pretreatment to
remove fabrications oils and debris. The
First stage is a heated acidic cleaner
Step 3—City water rinse
Step 4---Recycling R/O water rinse
Step 5—Fresh R/O water rinse
Step 6---Dried in place aluminum sealer
90. Step 7---Product exits the
pretreatment process and a
200 MPH air blast removes
water drops (left).
Step 8---Product enters and exits
a dry off oven and is ready to
have the powder coating applied
(right)
91. Step 9—Product enters
positive pressure climate
controlled environmental
room. Photo eyes read
product and determine
how many of the 18 guns
will be used. One pre
automatic and one post
automatic manual guns
are available if needed.
Full reclaim quick color
change booth by ITW
DSI’s powder coating is a
Custom Blended Premium
Pigmented Super Durable
Polyester TGIC
(triglycidyl Isocyanurate)
Architectural Grade
Powder Coating
92. Step 10—Product enters and
exits 400° cure stage. After
cure stage product is unloaded
and sent to assembly or
packaging work cells.
Ten pretreatment titration checks
are completed and logged twice
per shift. Ten QC checks, on
product coming off the powder
coating line, are completed
and logged every hour