GPO Application Dataset

Oxygen Measurement Application Examples Application Dataset Urdorf, January 2010

Application Overview Storage & Environment Upstream & Processing Recovery & Waste Downstream & Purification ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Chemical Food & Bev. Biopharm

Add these Application specific slides to the Customer Presentation ! BioPharma

Successful Applications Pharmaceutical API manufacturing ,[object Object],[object Object],[object Object]

Blanketing in API Manufacturing ,[object Object],[object Object],[object Object],Process Step Why is this parameter measured? Challenges ,[object Object],[object Object],[object Object],[object Object]

Key Decision Points ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]

METTLER TOLEDO Solution ,[object Object],[object Object],[object Object],[object Object],[object Object]

Successful Applications Pharmaceutical API manufacturing ,[object Object],[object Object]

Blanketing in Mixing Stirrers Process Step ,[object Object],Why is this parameter measured? Challenges ,[object Object],[object Object],[object Object],Mixing tank with stirrer ,[object Object],[object Object]

Your Benefits ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],More reliable and accurate measurements increase the process safety and improve the yield.

Successful Applications Pharmaceutical OEM manufacturing ,[object Object],[object Object]

Safety in Reactor & Centrifuges ,[object Object],[object Object],[object Object],Reactor Inertization Centrifuge Inertization Ensuring safety in reactor and centrifuge with oxygen gas monitoring: cost-efficient and reliable solution

Critical Reactions and Extraction Processes ,[object Object],[object Object],[object Object],[object Object],Explosion Ensuring safety in reactor and centrifuge with oxygen control is cost-efficient and improves yield

METTLER TOLEDO Solution ,[object Object],[object Object],[object Object],[object Object],O 2 M420/XH InFit761e InPro 6800 G ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]

Your Benefits ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Excellent sensor performance and rugged solution for direct in-line measurements

Successful Applications General manufacturing ,[object Object]

Inerting - Nitrogen Blanketing O 2 O 2 Process Step ,[object Object],Typical Conditions ,[object Object],[object Object],Why O 2 Measurement? ,[object Object],[object Object],Storage tank Centrifuge O 2 measurement reduces consumption of inertization gas (N 2 ) and increases safety (cost saving)

Add these Application specific slides to the Customer Presentation ! Chemical

Example: Chemical Process O 2 Gas O 2 Gas O 2 Gas O 2 Gas O 2 Gas O 2 Gas N 2 Blanketing Inertization Offgas Monitoring O 2 Gas O 2 Gas O 2 Gas Combustion / Vapor recovery O 2 Gas Mixing tanks Stirred tank reactor Centrifuge Crystallizer Filter Storage tank Off-gas pipe Gas scrubber Synthesis Separation Purification Storing /Packaging Numerous installations for gas measurement possible in upstream and downstream processes

Successful Applications Chemical manufacturing ,[object Object],[object Object]

Minimizing Oxidation in Extruder Process Step ,[object Object],Why is this Parameter Measured? ,[object Object],[object Object],Raw material Water Gathering Chute Extrusion Machine Pelletizer Cutter Storage in Hopper

Initial Situation ,[object Object],[object Object],[object Object],[object Object],[object Object]

METTLER TOLEDO Solution ,[object Object],[object Object],[object Object],[object Object]

Value Add Calculation ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Investment is returned almost after one month when purchasing the amperometric oxygen system

Successful Applications Chemical manufacturing, Chlor-alcali ,[object Object],[object Object]

Waste Gas Reclaiming Process Step ,[object Object],Why is Oxygen measured? ,[object Object],[object Object],With oxygen monitoring, better process control can be reached in a cost-efficient way O 2 gas

METTLER TOLEDO Solution ,[object Object],[object Object],[object Object],[object Object],InPro 6850i G InFit 761e M700 Transmitter ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]

Your Benefits ,[object Object],[object Object],[object Object],[object Object],[object Object],For waste gas reclaiming, the ROI is less than 6 months

Off-Gas Monitoring ,[object Object],[object Object],[object Object],Where is it measured? Why is it measured? Synthesis off-gas piping ,[object Object],[object Object],[object Object],[object Object],Measurement of oxygen allows for optimized combustion of synthesis gases in order to comply with environmental regulations

Add these Application specific slides to the Customer Presentation ! Food & Bev.

Successful Applications Food additives manufacturing ,[object Object],[object Object]

Inertization in Spray Towers Process Step ,[object Object],[object Object],[object Object],[object Object],[object Object],O 2 Why is Oxygen measured? ,[object Object],Challenges ,[object Object],[object Object]

Oxygen Measurement System ,[object Object],[object Object],[object Object],InPro 6810 G InTrac 797 M700 ,[object Object],[object Object],[object Object],[object Object],[object Object]

Your Benefits ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]

O 2 Gas in Crystallization ,[object Object],[object Object],[object Object],[object Object],[object Object],Raw Material Fermentation Isolation Phosphorylation Purification pH DO pH Trb Trb O 2 Oxygen control allows to increase product quality and ensures safe environment at low operating costs

Key Challenges ,[object Object],[object Object],[object Object],[object Object]

METTLER TOLEDO Solution ,[object Object],[object Object],[object Object],[object Object],[object Object],InFit 761 e InPro 6800 G M420/XH Operating costs significantly reduced & process reliability increases with amperometric systems

Successful Applications Food processing operations ,[object Object],[object Object]

Cocoa Facts Cocoa Tree with fruits Top: Cocoa Bean inside the fruit Bottom: Dried Cocoa beans Chocolate, one of the many final products

Before the Grinder Process Step Why is this parameter measured? ,[object Object],[object Object],O 2 Inert Gas (N 2 ) Grinder Filtered Air Nib powder must be inertized before the grinder due to the risk of ignition during grinding

METTLER TOLEDO Solution ,[object Object],[object Object],[object Object],[object Object],InPro 6800 G InFit 761e M700 Transmitter ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]

Your Benefits ,[object Object],[object Object],[object Object]

Crude Palm Oil (CPO) Refining Tanker with CPO Reining, Bleaching and Deodorizing CPO Storage Tank Fractionation Process Step ,[object Object],Why is O 2 measured? ,[object Object],INGOLD Solutions ,[object Object],[object Object],[object Object],O 2

CPO Plant - Deodorization Applications ,[object Object],Typical Conditions & Requirements ,[object Object],[object Object],INGOLD Solutions ,[object Object],[object Object],[object Object],[object Object],O 2 To fractionation plant GasN 2

O 2 Solution for Nitrogen Blanketing O 2 Gas Sensor Transmitter Housing ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]

Air Scrubber for H 2 S Elimination ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Wastewater pH Adjust Tank Anaerobic Fermentation Biogas Air Scrubber O 2 in gas

H 2 S Elimination in Air Scrubber ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],0-3 Hydrogen Sulfide (H 2 S) 1-5 Hydrogen (H 2 ) 0-0.3 Nitrogen (N 2 ) 20-45 Carbon Dioxide (CO 2 ) 55-75 Methane (CH 4 ) % Matter

H 2 S Elimination in Air Scrubber Challenges ,[object Object],[object Object],[object Object],Higher production of electricity and less downtimes with the METTLER TOLEDO solution

METTLER TOLEDO Solution ,[object Object],[object Object],[object Object],[object Object],O 2 M420/XH InFit761e InPro 6850i G ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]

Your Benefit ,[object Object],[object Object],[object Object],[object Object],[object Object],Customer process run smoothly without downtime and higher electricity produced

Successful Applications Beer manufacturing ,[object Object],[object Object]

Fermenter Process Steps Why an Oxygen Measurement? ,[object Object],[object Object],[object Object],CO 2 Recovery Exhaust DO O 2 ,[object Object],[object Object],[object Object],[object Object],Air Yeast

CO 2 Recovery Process Steps PURGE O 2 O 2 Yeast fermentation Foam removal Gas purification Gas compression Gas deodorization Gas drying Gas liquefaction

Oxygen Loops for Wort Aeration & Raw CO 2 ,[object Object],[object Object],[object Object],[object Object],[object Object],InPro 6800 G InFit 761 M700 ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]

Your Benefits ,[object Object],[object Object],[object Object],[object Object]

In the CO 2 Delivery / Network Process steps ,[object Object],[object Object],Why Oxygen Measurements? ,[object Object],[object Object]

Oxygen System for Recovered CO 2 ,[object Object],[object Object],[object Object],[object Object],InPro 6950i G M700 InTrac 777 ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]

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