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Energy and Operations Efficiency Workshop  for Idaho Food Processors ,[object Object],[object Object],[object Object],[object Object],Plant Productivity: Measuring Plant Energy Intensity
NWFPA Energy Projects ,[object Object],[object Object],[object Object],Energy & Operations Efficiency Workshop – 12/2/2010
Energy Intensity Baseline ,[object Object],[object Object],[object Object],[object Object],[object Object],12/2/2010 Energy & Operations Efficiency Workshop – 12/2/2010
Baseline Participants ,[object Object],[object Object],12/2/2010 Prepared by: With support from: Energy & Operations Efficiency Workshop – 12/2/2010
Energy Intensity Defined ,[object Object],[object Object],12/2/2010 Energy Consumed Production Volume = Using less energy to produce a product reduces energy intensity
Calculating Energy Intensity ,[object Object],12/2/2010 ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],BTUs Pounds (BTU = British Thermal Unit)
Data Collection Example 12/2/2010 x 3,412 x 100,000 x 91,600 Energy & Operations Efficiency Workshop – 12/2/2010
Why Measure Energy Intensity? ,[object Object],[object Object],[object Object],[object Object],12/2/2010 Energy & Operations Efficiency Workshop – 12/2/2010
Energy Intensity Baseline November 30, 2010 Energy & Operations Efficiency Workshop – 12/2/2010 Measures 2006 2007 2008 2009 2010 Number of Plants 56 65 71 63 16 Aggregate Energy Intensity  (BTU/Lb) 2,204 2,071 2,088 2,080 1,056 Median Energy Intensity  (BTU/Lb) 2,267 2,132 2,266 2,362 1,906 Mean Energy Intensity  (BTU/Lb) 5,630 5,071 4,941 4,995 6,910 Est. Error % Primary Method 2.8% 2.9% 7.9% 11.9% 44.6% Est. Error % Secondary Method Confidence = 95% 12.9% 11.7% 7.4% 2.7% 129.2% Confidence = 90% 5.0% 5.0% 0.8% 3.8% 91.4% Confidence = 85% 0.3% 0.4% 3.6% 5.6% 69.4%
2008 NW Food Processor Baseline 12/2/2010 Median = geometric center of all individual plant energy intensities Mean Aggregate Approximate Lognormal Distribution Median: 1,994 BTU/Lb
Histogram of 2009 Intensity Data Mean: 4995 BTU/Lb Median: 2362 BTU/Lb Aggregate: 2080 BTU/Lb Median = geometric center of all individual plant energy intensities
Intensity by Processing Method 12/2/2010 Source: NWFPA analysis of 1987 – 2007 energy efficiency audits conducted at 129 ID, OR, and WA food processing plants by the Industrial Assessment Centers at Oregon State University and University of Washington. Processing Method BTU ’ s/Pound Dairy, Milk, Cream, Cheese 375 Grain & Oilseed 473 Frozen Foods 1,073 Baking 1,125 Prepared Refrigerated Foods 1,153 Seafood 1,182 Canning 1,913 Animal Slaughtering & Processing 2,570 Prepared Non Refrigerated Foods 3,257 Dehydrators 4,656
Participate in Energy Baseline ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],12/2/2010 Energy & Operations Efficiency Workshop – 12/2/2010
Energy Mapping and Assessment ,[object Object],[object Object],[object Object],[object Object],Energy & Operations Efficiency Workshop – 12/2/2010
Access to Energy Data pilot ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Energy & Operations Efficiency Workshop – 12/2/2010
Access to Energy Data pilot ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Participate in NWFPA Energy  Programs ,[object Object],[object Object],[object Object],[object Object],Energy & Operations Efficiency Workshop – 12/2/2010

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Energy and Productivity Workshop for Competitiveness: Energy Intensity_John Thornton_Dec 2 2010_CleanFuture

  • 1.
  • 2.
  • 3.
  • 4.
  • 5.
  • 6.
  • 7. Data Collection Example 12/2/2010 x 3,412 x 100,000 x 91,600 Energy & Operations Efficiency Workshop – 12/2/2010
  • 8.
  • 9. Energy Intensity Baseline November 30, 2010 Energy & Operations Efficiency Workshop – 12/2/2010 Measures 2006 2007 2008 2009 2010 Number of Plants 56 65 71 63 16 Aggregate Energy Intensity (BTU/Lb) 2,204 2,071 2,088 2,080 1,056 Median Energy Intensity (BTU/Lb) 2,267 2,132 2,266 2,362 1,906 Mean Energy Intensity (BTU/Lb) 5,630 5,071 4,941 4,995 6,910 Est. Error % Primary Method 2.8% 2.9% 7.9% 11.9% 44.6% Est. Error % Secondary Method Confidence = 95% 12.9% 11.7% 7.4% 2.7% 129.2% Confidence = 90% 5.0% 5.0% 0.8% 3.8% 91.4% Confidence = 85% 0.3% 0.4% 3.6% 5.6% 69.4%
  • 10. 2008 NW Food Processor Baseline 12/2/2010 Median = geometric center of all individual plant energy intensities Mean Aggregate Approximate Lognormal Distribution Median: 1,994 BTU/Lb
  • 11. Histogram of 2009 Intensity Data Mean: 4995 BTU/Lb Median: 2362 BTU/Lb Aggregate: 2080 BTU/Lb Median = geometric center of all individual plant energy intensities
  • 12. Intensity by Processing Method 12/2/2010 Source: NWFPA analysis of 1987 – 2007 energy efficiency audits conducted at 129 ID, OR, and WA food processing plants by the Industrial Assessment Centers at Oregon State University and University of Washington. Processing Method BTU ’ s/Pound Dairy, Milk, Cream, Cheese 375 Grain & Oilseed 473 Frozen Foods 1,073 Baking 1,125 Prepared Refrigerated Foods 1,153 Seafood 1,182 Canning 1,913 Animal Slaughtering & Processing 2,570 Prepared Non Refrigerated Foods 3,257 Dehydrators 4,656
  • 13.
  • 14.
  • 15.
  • 16.
  • 17.

Notes de l'éditeur

  1. Measure & Characterize energy use across a regional industry sector Compare against historical data from Industrial Assessment Center s (IACs) database Sub-cluster characterization – compare like-to-like
  2. Prepared by Northwest Food Processors Association With support from US Department of Energy and Northwest Energy Efficiency Alliance
  3. Data collection and reporting