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AMS - Arctic Pad - Technical Information
1.
ARCTIC PAD
INTRODUCTION
The ARCTIC PAD is a heavy duty HEATED rubber mat system that has been developed
to improve upon current Anti-icing and De-icing methods, while increasing safety
by providing a durable non-slip surface for Arctic & Harsh Environments.
Embedded within the core is a version of “Self-Regulating Heat Trace” (EHT) which
is commonly used throughout many industry sectors for freeze protection in
Ordinary & Hazardous locations/environments. By embedding EHT within our
heavy duty polymers the ARCTIC PAD provides a number of key advantages when
compared to typical heat trace installations:
Easily installed - reduces labor intensive installation time and costs.
Improved heat distribution - more deliberate/effective de-icing & anti-icing,
energy efficiency.
High traction surface - prevents slips & falls.
Stress & impact resistant – flexible rugged design eliminates repair and
replacement costs.
Lighter weight - vs. heat traced concrete/epoxy blends
Reduces overall costs
1.
2.
3.
4.
HOW IT WORKS
When energized the heating core of the ARCTIC PAD works by automatically
adjusting to the changing ambient temperatures without any special or
sophisticated controls.
For example: as the ambient temperature drops, the core of the EHT contracts
microscopically and the number of electrical paths between the EHT bus wires
increases precisely where and when it is needed, generating more heat.
Conversely as the ambient temperature rises, the core expands and reduces the
number of electrical paths, producing less heat.
EHT THERMAL OUTPUT
5.
ARCTIC PAD ANATOMY:
1.
2.
3.
4.
5.
Cold Lead/Power Cord
Self Regulating Heat Trace (EHT)
Polymer
Non-Skid & Protective Coating
Various Molded Embedded
Traction Profiles
THE CHARACTERISTICS OF THE SELF-REGULATING CORE
COMBINED WITH THE INSULATION PROPERTIES OF OUR
CORE TEMPERATURE
MAINTAINED
CS-100FR POLYMER, REDUCES ENERGY CONSUMPTION
(RAPID HEAT LOSS) AS THE ARCTIC PAD REACHES ITS
OPTIMAL OPERATING TEMPERATURE AND MOVES INTO A
CYCLE OF MAINTENANCE
AMBIENT TEMPERATURE
Advanced Mat Systems Inc.
www.arcticpad.com
info@advancedmatsystems.com
Airdrie, Alberta, Canada
2.
ARCTIC PAD
APPLICATIONS
In cold climates the formation of ice on Offshore oil and gas drilling platforms, MODUs, OSV’s, FPSOs, ships as well
as land based drilling rigs and facilities creates serious problems, impacting safety of personnel and economy of
operations. As a purpose built-to-order system, the ARCTIC PAD is unique in that it can be customized to meet the
various needs and requirements for almost any industrial or commercial application
Typical applications include:
Stairways, Platforms and Landings
Egress/Escape Routes & Muster Stations
Marine & Topside Decks
Rig floors
Wind turbine work platforms
ARCTIC PAD COMPONENTS
The ARCTIC PAD is an assembly of specialized materials, components and options that can be interchanged during
the design stage. This customization process ensures that the final design and configuration is optimized to meet
the demands for the working environmental and harsh conditions.
For example:
1.
2.
Power Supply; a smaller offshore supply vessel may not have a surplus of power available; therefore we would
utilize or substitute a lower wattage of EHT into zones or areas that are less critical.
Traction Profile; a high traffic or high risk work area on an Drilling Rig(i.e. rigfloor) may demand that our
Stainless Steel Stud profile is used to ensure the highest degree of traction, as compared to accommodation
deck platforms and stairs which may only require our Low-Profile design.
1. Cold Lead/Power Cord Type: General Cables Offshore and Marine Shipboard Cable has been chosen as the
preferred cold lead/power cord component of the ARCTIC PAD with its rugged impact resistant design and its
widespread use throughout offshore oil and gas drilling platforms, MODUs, ships and FPSOs.
Suitable for use in Class I, Division 1 and Zone 1 Hazardous Locations when installed in accordance with API RP14F.
Features:
Meets NEK 606 mud oil resistance requirements including ester-based muds
Meets UL 2225 crush and impact requirements of Type MC-HL cables
Flexible stranding to facilitate ease of cable installation and termination
Temperature rated @ 125°C for long life, higher ampacities and protection
from thermal overloads
Meets cold bend test at -55°C
Meets cold impact test at -40°C
(General Cable P/N: IEEE 1580 Type P MOR® Polyrad® XT-125 Armored & Sheathed)
Specification sheets available upon request.
Additional Product Approvals:
Advanced Mat Systems Inc.
www.arcticpad.com
info@advancedmatsystems.com
Airdrie, Alberta, Canada
3.
ARCTIC PAD
2. SELF-REGULATING HEAT TRACE (EHT): Typical ARCTIC PAD designs utilize Thermon Manufacturing Co.’s; HTSX or KSX
Self-Regulating Heat Trace.
EHT Types embedded within the ARCTIC PAD are certified for use in ordinary non-classified areas and in potentially
explosive atmospheres in accordance with the ATEX Directive and the IEC Ex Scheme. The Type and Watt Density
of EHT is determined on an order by order basis whereas the operational environment and power availability play
two key factors in the final design.
2
The example drawings below depict typical cable spacing and circuit lengths per M .
76mm spacing
12.9m EHT
c
Type/watt density @ 10
• HTSX 9-2 = 348
• HTSX 12-2 = 464
• HTSX 15-2 = 619
51mm spacing
18.6m EHT
c
Type/watt density @ 10
• HTSX 9-2 = 503
• HTSX 12-2 = 671
• HTSX 15-2 = 895
38mm spacing
24.3m EHT
c
Type/watt density @ 10
• HTSX 9-2 = 656
• HTSX 12-2 = 875
• HTSX 15-2 = 1166
Note: Alternate EHT manufacturers, suppliers, types and wattages are available upon request provided:
1. The type requested meets necessary electrical requirements and approvals by the appropriate governing bodies and/or National Electrical
Codes.
2. EHT performance meets or exceeds AMS functionality
EHT Supplier Independent Certifications & Approvals:
THERMON MANUFACTURING CO.
Certifications / Approvals Regarding: HTSX
European Organisation for Electrotechnical
Standardisation
Ordinary and Hazardous (Classifi ed) Locations
THERMON MANUFACTURING CO.
Certifications / Approvals Regarding: KSX
European Organisation for Electrotechnical Standardisation
Ordindary and Hazardous (Classified) Locations
II 2 G/D Ex e II T3 DEMKO 02 ATEX 0120790
II 2 G Ex e II T3 to T6, II 2 D Ex tD A21 IP66/IP67
T200°C to T85°C FM 07ATEX0027
International Electrotechnical Commission
IEC Certifi cation Scheme for Explosive Atmospheres
UL 06.0004
International Electrotechnical Commission
IEC Certification Scheme for Explosive Atmospheres
FMG 06.0009
Factory Mutual Research
Ordinary and Hazardous (Classifi ed) Locations
Factory Mutual Research
Ordinary and Hazardous (Classified) Locations
Underwriters Laboratories Inc.
Hazardous (Classifi ed) Locations
KSX additional hazardous area approvals including:
• DNV • Lloyd’s • CCE • ABS • FSTN • GOST
HTSX additional hazardous area approvals including:
• DNV • Lloyd’s • JIS • CCE/CMRS • GGTN
Advanced Mat Systems Inc.
www.arcticpad.com
info@advancedmatsystems.com
Airdrie, Alberta, Canada
4.
ARCTIC PAD
3. POLYMER: CS-100FR is a 100% Solid Urethane Elastomer formulated as a non-skid fire retardant polymer for
drilling rig floors, marine floors and deck surfaces. CS-100FR offers: Chemical Resistance, Extreme Hydrolytic
Stability, Anti-Fungal Properties, & Ultraviolet Stability.
Tested by the Norwegian Maritime Directorate; Test Certificate – 250010.40/92.238 Date – 07/31/92 Sinted NBL –
Norwegian Fire Research Laboratory. Test method is SOLAS (Safety of Life at Sea) NT Fire 007-NS-Insta 414,
Physical Properties
Characteristic
Test Specification/ Standard
Result
Tear Strength
ASTM D 624, Die C
Tensile Strength
ASTM D 412
% Elongation
ASTM D 412
100% Modulus
ASTM D 412
Ultimate Hardness
ASTM D 2240
Fungus Resistance
Reparability
Above tests performed at: Polyhedron Laboratories - July, 2013
Mechanical Index
765.39 (lbs f/in)
3888.80 (psi)
540.1 lbs/in
640.3 (psi)
82 Shore A
Non nutrient
Excellent
IEC 62262/IEC 60068-2-75
IK10 ++ (50J)
Test Performed at Experior Laboratories July, 2013 Certificate Number: 12743-1B
Test Results: Compliant - No Damage recorded after 50 Joule impacts.
Compression Testing by ASTM D 575
% Deflection
5
10
15
20
25
Lbs f/ sq in
189
338
445
544
647
% Deflection
30
35
40
45
50
Lbs f/ sq in
755
882
1037
1216
1474
% Deflection
60
70
80
90
Lbs f/ sq in
2199
3565
5386
8496
Test performed by: Polyhedron Laboratories July, 2013
Dielectric testing certified to 10000vac, 25000vdc. Testing methodology ASTM D149
Sample I.D.
1
2
3
4
Description
CS-100, yellow, studs, CS-200 non skid, CS-300 top coat
CS-100, yellow, studs, CS-200 non skid, CS-300 top coat
CS-100, yellow, no studs, CS-200 non skid, CS-300 top coat
CS-100, yellow, no studs, CS-200 non skid, CS-300 top coat
Thickness
10,000 vac
1 ¼”
¾”
¾”
1 ¼”
OK
OK
OK
OK
25,000
vac
OK
OK
OK
OK
* Results (OK indicates that no breakdown was observed. Samples were tested using both Direct Current and Alternating Current
Tests performed by Maxim Technology/Twin City Testing Project No.: 301898-67029 July, 1998
4. NON-SKID & PROTECTIVE COATING:
CS-200/300 is our protective non-skid coating. This coating is the final component that seals & makes up the
polymer structure of the ARCTIC PAD, which provides a barrier of protection from chemicals, diesel, other corrosive
fluids and ultra-violet rays. This coating also contains sand and aluminum oxide particles to provide additional
traction while providing excellent resistance to corrosion, abrasion, chemicals and impact.
Note: Safety Yellow is our standard finish however more color selections and matching is available upon request.
Advanced Mat Systems Inc.
www.arcticpad.com
info@advancedmatsystems.com
Airdrie, Alberta, Canada
5.
ARCTIC PAD
5. TRACTION PROFILES
The most important element in providing a non-slip solution is the ability to provide the correct traction profile for
the right situation. As such we have designed some of the best traction profiles available today all of which
provide exceptional traction. These profiles are molded as a part of the pad(s) and are augmented by the
aluminum oxide within the non-skid coating.
Stainless Steel Studs (SSS) – rotary tables, walkways, stair treads, landings
Low Profile (LP) – walkways, landings, stair treads
High Profile (HP) – stud less option for rotary tables
Large Low Profile (LLP) – walkways, catwalks and heli-decks
STEEL STUD
LOW PROFILE
HIGH PROFILE
LARGE LOW PROFILE
Coefficient of Friction Testing conducted by the National Floor Safety Institute - Nov, 2013
Traction Profile
DCOF
SCOF
Stainless Steel Studs (SSS)
>1.0
>1.0
High Profile (HP)
>1.0
>1.0
Low Profile (HP)
>1.0
>1.0
Large Low Profile (LLP)
>1.0
>1.0
Test Method:
Measuring Wet Dynamic Coefficient of Friction (DCOF) of Common Hard-Surface Floor Materials ANSI/NFSI B101.3-2012 Measuring Wet Static Coefficient of Friction (SCOF) of Common Hard-Surface
Floor Materials - ANSI/NFSI B101.1-2009
Testing device - GS-1 Slip Meter (Tribometer)
WEIGHT: The weight of the ARCTIC PAD depends on the requested or required base thickness. The average weights
2
per M for the most common thicknesses are:
2
25mm = 32Kg / M
2
32mm = 39Kg / M
ADDITIONAL DESIGN OPTIONS:
Beveled Edges (BE) – for smooth transitions between flooring surfaces
Color – choose a color or colored hazard zones
Labeling or Text - emboss information directly into the pads
Logo – emboss your company logo or safety symbols into the pads
Photo Luminescent Markers (Glow in the dark) – increase safety during night operations by illuminating
egress routes, stairways, etc.
D E S I G N & I N S T A L L A T I O N : As the ARCTIC PAD is essentially a preassembled panel containing heat trace the design and
specifications of each piece or section is determined following the EHT manufacturers guidlines regarding maximum circuit
length vs. various circuit breaker amperages. Installation, circuit breaker sizing and earth-fault protection should be based on
applicable and IEC electrical codes.
For additional information or details regarding the ARCTIC PAD contact us at:
info@advancedmatsystems.com
www.advancedmatsystems.com
Advanced Mat Systems Inc.