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T.C CUMHURİYET ÜNİVERSİTESİ MÜHENDİSLİK FAKÜLTESİ KİMYA MÜHENDİSLİĞİ BÖLÜMÜ SÜREKLİ SIVI SABUN ÜRETİM PROSESİ HAZIRLAYAN YAVUZ SELİM KART 2003134031 DERS SORUMLUSU YRD. DOÇ. DR. ÜNSAL AÇIKEL SİVAS-2007
Sabun  kelime anlamıyla; " Bir alkalinin yağlı bir madde üzerine etki etmesiyle elde edilen çamaşır yıkamada ve temizlik işlerinde kullanılan ürün " dür. Bir başka ifadeyle, sabunlar, yağ asitlerinin alkali tuzları olup yüzey aktif maddelerin bir şubesini teşkil etmektedir.
Türkiye'de Sabun Üretiminin Durumu Kapasite ve Üretim   ,[object Object]
[object Object]
[object Object]
Sabunda iki kısım bulunur. Hidrofob kısım   Düz ya da dallanmış alifatik bir hidrokarbon zinciri, veya alifatik aromatik bir bakiye, ki burada doymamış bağ ve hetero atom da bulunabilir. Yalnız aromatik hidrofob kısım nadirdir. Hidrofil kısım   Asidik ya da bazik bir grup, suda çözünme özelliği tuz teşkili ile olmaktadır (ionogen) , ya da hidrofil etkisi gösteren, fakat ionogen olmayan gruplar, ki bunlar molekül içinde fazlaca olmalıdır, örneğin: substitüe polialkoller, poli eter grupları: -CH2-O-CH2-O-CH2-O-, karbonamid grupları: -CONH-R1-CONH-R2- gibi.
Yıkama olayı   ,[object Object],[object Object],[object Object],[object Object]
Sıvı Sabunlar ,[object Object]
[object Object]
[object Object]
Sabun Üretimi   ,[object Object]
Yağların Kestiklerle Sabunlaştırılması   ,[object Object],[object Object]
Yağ Asitlerinin Nötratizasyonu ile Sabunlaştırma   ,[object Object]
Sabun katkı maddeleri   ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
2.SÜREKLİ SIVI SABUN ÜRETİM PROSESİ
Sıvı Sabun Üretim Akım Şeması
Sistemde üretilen miktar ,[object Object],[object Object],[object Object]
Sistemde Harcanan Enerji ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Sistemdeki Makinalar ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object]
[object Object],[object Object]
Maliyet Hesabı ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object]
Amorte Süresi Tayini 4215718  dolar fabrika maliyeti Sıvı sabun kg=3.1 dolar olduğu kabul edilirse ve aylık 50000 kg sabun üretildiği bilindiğine göre Gelir  1812000  dolar(Sabun satımı 1 yıllık gelir) Gider  274000  dolar( 1 Yıllık gider )(İşçi ücretleri ve enerji maliyetiyle hesaplanmış hali) 1538000  dolar yıllık kar elde etmiş oluruz. Buradan amorte süresi  2.7  yıl oda yaklaşık  3  yıla tekabül eder.
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]

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AnlatıLacak

  • 1. T.C CUMHURİYET ÜNİVERSİTESİ MÜHENDİSLİK FAKÜLTESİ KİMYA MÜHENDİSLİĞİ BÖLÜMÜ SÜREKLİ SIVI SABUN ÜRETİM PROSESİ HAZIRLAYAN YAVUZ SELİM KART 2003134031 DERS SORUMLUSU YRD. DOÇ. DR. ÜNSAL AÇIKEL SİVAS-2007
  • 2. Sabun kelime anlamıyla; " Bir alkalinin yağlı bir madde üzerine etki etmesiyle elde edilen çamaşır yıkamada ve temizlik işlerinde kullanılan ürün " dür. Bir başka ifadeyle, sabunlar, yağ asitlerinin alkali tuzları olup yüzey aktif maddelerin bir şubesini teşkil etmektedir.
  • 3.
  • 4.
  • 5.
  • 6. Sabunda iki kısım bulunur. Hidrofob kısım Düz ya da dallanmış alifatik bir hidrokarbon zinciri, veya alifatik aromatik bir bakiye, ki burada doymamış bağ ve hetero atom da bulunabilir. Yalnız aromatik hidrofob kısım nadirdir. Hidrofil kısım Asidik ya da bazik bir grup, suda çözünme özelliği tuz teşkili ile olmaktadır (ionogen) , ya da hidrofil etkisi gösteren, fakat ionogen olmayan gruplar, ki bunlar molekül içinde fazlaca olmalıdır, örneğin: substitüe polialkoller, poli eter grupları: -CH2-O-CH2-O-CH2-O-, karbonamid grupları: -CONH-R1-CONH-R2- gibi.
  • 7.
  • 8.
  • 9.
  • 10.
  • 11.
  • 12.
  • 13.
  • 14.
  • 15.
  • 16. 2.SÜREKLİ SIVI SABUN ÜRETİM PROSESİ
  • 17. Sıvı Sabun Üretim Akım Şeması
  • 18.
  • 19.
  • 20.
  • 21.
  • 22.
  • 23.
  • 24.
  • 25.
  • 26. Amorte Süresi Tayini 4215718 dolar fabrika maliyeti Sıvı sabun kg=3.1 dolar olduğu kabul edilirse ve aylık 50000 kg sabun üretildiği bilindiğine göre Gelir 1812000 dolar(Sabun satımı 1 yıllık gelir) Gider 274000 dolar( 1 Yıllık gider )(İşçi ücretleri ve enerji maliyetiyle hesaplanmış hali) 1538000 dolar yıllık kar elde etmiş oluruz. Buradan amorte süresi 2.7 yıl oda yaklaşık 3 yıla tekabül eder.
  • 27.