2. 2
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GRACE Catalyst Trial Evaluation
Agenda
Based on :
• Regular Ecat ACE data analysis
• Raw unit data comparison
• FCCU Performance normalized with FCC-SIM
3. 3
Catalyst Evaluation – Catalyst Evaluation Conditions
Change from Nektor to Nektor 4G
After reaching at least 60% of catalyst change over
catalyst evaluation was conducted
6. 6
Catalyst Evaluation - Regular Ecat ACE Data
Loer CF and GF and hydrogen; Lower coke yieldNektor 4G demonstrates similar selectivities regarding LPG and LCO while
slightly better gasoline selectivity. Bottoms cracking at constant coke is better.
7. 7
Catalyst Evaluation - FCC SIM Simulation
The FCC modelling is based on test-run dated processed by FCC-
SIM.
This analysis is valid if good test-runs are available:
• Feed and product Mass Balance is within ± 2.0 wt%
• Hydrogen balance = +/-4 wt%
• Hydrogen in coke: between 6 and 8%.
10. 10
Catalyst Evaluation – Feed Quality & Unit Operating Parameters
Comparison of both catalyst with the same operating
conditions:
Case 1: Nektor prediction with reference case operating
conditions and Nektor calibration factors
Predicted: Nektor 4G prediction with reference case
operating conditions and Nektor 4G calibration factors
FEED QUALITY
Specific Gravity 0.918
Concarbon Content wt% 3.67
Distillation D1160
10% C 334
30% C 378
50% C 422
70% C 491
90% C 570
UNIT OPERATING CONDITIONS
Case 1 Predicted
Ecat activity wt% 70 73.9
Feed Preheat Temperature C 210 210
ROT C 540 540
C/O 8.7 8.5
Bed cooling Gcal/h 17.3 17.3
Air rate kNm3/h 122 125
CAR t/d 4.4 4.4
11. 11
Catalyst Evaluation – FCC SIM Simulation
Nektor 4G shows better performance in terms of bottoms upgrading. Nektor
4G shows a higher profit.
YIELDS PREDICTIONS
Case 1 Predicted
H2S wt% 0.3 0.3
H2 wt% 0.15 0.18
C1+C2s wt% 3.52 3.72
Propane wt% 1.3 1.73
Propylene wt% 5.9 6.11
C4s wt% 11.77 12.88
Std Gasoline wt% 51.58 49.64
Std LCO wt% 12.94 13.76
Std CLO wt% 4.12 3.26
Coke wt% 8.42 8.42
Unit profit MM Euro/Year Base Base + 1
12. 12
Conclusions
Regular ecat ACE results shows favorable results for Nektor 4G
compared to Nektor.
FCC SIM evaluation confirms the ACE study (improved unit
conversion and bottoms upgrading)
FCC-SIM allows the refiner to calculate the value generated by
Nektor 4G over Nektor.