SlideShare une entreprise Scribd logo
1  sur  27
Reducing the New
              Product Development
                   Timeline


Kenneth D. Delcol, PEng, PMP
Director, Product Development
MDS SCIEX
Agenda
• Introduction
• Changes in Development Philosophy
  –   Principles
  –   Governances
  –    Organizational Behaviour
  –   Individual Behaviour
• NPI Characteristics
  – Speed In Development
  – Development Strategy
  – Development Approach
• Conclusions
Introduction – MDS SCIEX
• Division of MDS Inc
  – Largest health & life sciences company in Canada
  – 75 countries around the world
• World leadership position in ultra-trace analytical systems
  – Impact the quality of life
       • New pharmaceuticals
       • Disease testing and diagnostics
       • Environmental safety
           – Biological, chemical pesticides, water and soil contamination
• www.sciex.com
Milestones
70’s     80’s             90’s            2000’- 2002        2003+
         •TAGA 6000       •Canada         •QSTARPulsar       •PhotoSpray 2000
•SCIEX
                          Award for       •Analyst QS v1.0   •4000 QTRAP
formed   •MDS             Business
         acquires         Excellence      •QSTAR Pulsar i    •nDCI 4000
•TAGA    SCIEX            •API III+       •API 4000          •proTOF
000
         •ELAN 250        •ELAN 6000      •BioAnalyst v1.0   •API 5000
•TAGA    •Canada          •API 100        •Elan DRC+         •Analyst 1.4.1
3000     Award for        •API 300        •Elan 9000         •Analyst QS v1.1
         Business
         Excellence       •TurboMass      •Elan DRC II

         •Joint Venture   •API 365        •Prep LC II
         with Perkin-     •API 150 1996   •PhotoSpray 3000
         Elmer            •Prep LC        •QTRAP
         •Ontario         •API 2000       •QSTAR XL
         Technology                       •DuoSpray
         Fund Award -     •API 3000
         $17M             •QSTAR          •Elan DRCe
         •ELAN 5000       •Analyst v1.0
         •API III         •ELAN DRC
                          •ELAN 6100
Changes in Development Philosophy
• Development approach was based heavily on
  documentation
  – End result
     • In consistency in delivery results
  – Root cause
     • Difficult to train new staff
          – Documents were too large
          – Hard to keep up to date with changing business needs
     • Each group had its own interpretation of the development process, all of which were:
          – Wrong
          – Narrowly focused
          – Mixed development process with work instructions
     • Lack of understanding of what information was required to run the business
     • Mixing project execution needs with business requirements
Old Product Introduction

                   Guiding
                  Principles

               Governance
                   Business Needs
           Gates – Deliverables – Activities


             Organizational
               Behaviour

                 Individual
                 Behaviour
New Product Introduction
                  Guiding
                 Principles



  What?        Governance
                   Business Needs
           Gates – Deliverables - Activities




            Organizational
  How?        Behaviour



                 Individual
                 Behaviour
NPI Guiding Principles
 • Foundation: MDS Core Values
   –   Mutual trust
   –   Genuine concern and respect for others
   –   Integrity
   –   Commitment to excellence
 • NPI Guiding Principles
   –   Disciplined thought and action
   –   Information driven
   –   Iterative design & development
   –   Collaborative team-based
NPI Guiding Principles - Detail
 • Disciplined thought and action
    – Strict adherence to the Governance process and deliverables.
    – Clear definition of responsibility for producing the deliverables.
 • Information driven
    – Manage risk proactively. Risk is reduced through information,
      and the iterative planning to generate that information.
    – Working quality products are the best measure of progress.
 • Iterative design & development
    – Design at a system level; think “top-down”.
    – Disciplined iterative approach to reduce risk.
 • Collaborative team-based
    – Collaborative practices are the foundation of effective project team
      activities.
    – External partners are treated as an extension of the Sciex team.
    – Build an environment that is conducive to open, frank discussion.
Governance
                                                          MDS SCIEX NEW PRODUCT INTRODUCTION PROCESS

                                                                                                                                                   VISION:

        PRE-CONCEPT                 OUTPUT/INPUT
                                                                                                   “The corner stone of our product development process is the ability to be flexible, adaptive and
         ACTIVITIES                                                                                 agile thus allowing a project team to be able to configure the process to meet the needs of the
                                                                                                    business unit i.e. sponsor of the project while meeting the needs of the development process.”
NO GO                                                                                                                                                                                K. Delcol

          CONCEPT                                                  OUTPUT/INPUT
           GATE                 CONCEPT PHASE
                        GO


                                             PLANNING                                            OUTPUT/INPUT
                                               GATE            PLANNING PHASE
                            P                             GO
                            r
                            o
                                              NO GO
                            j
                            e                PROJECT
                            c                 SHUT-                       DESIGN                                               OUTPUT/INPUT
                            t                 DOWN         NO GO
                                                                           GATE             DESIGN PHASE
                            S                                                       GO
                            t
                            a
                            r
                            t                                                 PROJECT
                                                                               SHUT-
                                                                                         NO GO        PROTO                PROTOTYPE                       OUTPUT/INPUT
                                                                               DOW N
                                                                                                       GATE                  PHASE
                                                                                                                  GO

                Clear deliverables from each phase -> Gate Requirements                                     PROJECT
                                                                                                             SHUT-                  PILOT                                        OUTPUT/INPUT
                                                                                                             DOWN      NO GO                          PILOT PHASE
        LEGEND:
                Clear champion for each deliverable                                                                                 GATE
                                                                                                                                              GO

                Identify “high-level” activities within each phase
           Drill-Down Feature
             (Double-click)
                                                                                                                                        PROJECT
                                                                                                                                         SHUT-                   LAUNCH
             Primary Process                                                                                                             DOWN      NO GO
                                                                                                                                                                  GATE         LAUNCH PHASE
              Responsibility                                                                                                                                              GO
                                                                                                                                                      PROJECT
                                                                                                                                                       SHUT-
            Return to NPI                                                                                                                              DOW N                                OUTPUT
                                REVISION: 2004 March 26
              Process
Governance
 Concept Phase:

 Risk associated with Science, Engineering and Project (vendors, market, customer etc.) must be addressed during this phase.

 Critical performance requirements are solidified and recorded. Necessary studies to generate this performance are made;
 tolerances and optimizations are studied as well as day-to-day and device-to-device behaviour.

 For areas with high risk, engineers conduct studies and demonstrate the feasibility of technological solutions and/or new
 developments.

 Systems Engineers, Software Architects and Design Engineers concentrate on the creation of system level specifications, system
 architectures, physical architectures, sub system specifications and overall system tests.

 Project Managers are tracking the progress of concept phase activities and updating the following communications tools: Balanced
 Score Card (BSC), resource loading, project schedule, weekly reporting and financial reporting.



                                                     2. CONCEPT PHASE

                                                   COLLABORATIVE PRACTICES USED


               2.1
        PHASE STARTUP
     ACTIVITIES COMPLETED


                                   2.2
                              SCOPE DEFINED



                                                              2.3
                                                       RISK PLAN ISSUED



                                                                                        2.4
                                                                           SIGNIFICANT RISKS MITIGATED


                                                                                                              2.5
                                                                                                   PLANNING GATE PREPARATION
                                                                                                           COMPLETE


   PROJECT SCHEDULE, BUDGET, RISKS AND ISSUES MONITORING, SPECULATION, EXPLORATION AND ADAPTATION. EXISTING DOCUMENTS
                                                        UPDATED
Governance
                                                                            CONCEPT PHASE ACTIVITIES                                                                             QP-7.3 MDS SCIEX "NEW PRODUCT INTRODUCTION" PROCESS                REVISION: C

                     2.1 Phase Startup                                                                                                                                                                   2.4 Significant                    2.5 Planning Gate
                    Activities Completed
                                                                                                                                                     2.2 Scope Defined    2.3 Risk Plan Issued
                                                                                                                                                                                                         Risks Mitigated                  Preparation Complete

                                                                                                                      DRAFT OF
                                              SCIENCE PLAN
                                                                                                                     FUNCTIONAL
                                              REVIEWED AND                                                                                                                     SCEINCE FEASIBILITY STUDY CONDUCTED
                                                                                                                    ARCHITECTURE
                                                FINALIZED
        PDSA




                                                                                                                      PREPARED
                                                                     DRAFT OF PRODUCT
                                                                       SPECIFICATION
                                             TECHNICAL PLAN           DOCUMENT (PSD)                               DRAFT OF PHYSICAL
                                              REVIEWED AND               PREPARED                                       SYSTEM
                                                UPDATED                                                              ARCHITECTURE
                                                                                                                       PREPARED




                                             PRODUCT CONCEPT
                                              DOCUMENT (PCD)
        PDM




                                               REVIEWED AND
                                                 UPDATED


                                                                                                                             NO



                             PROJECT         PRODUCT CONCEPT
                            START-UP          DOCUMENT (PCD)                                                                                                PROJECT                                                          INTEGRATED
                            ACTIVITIES         REVIEWED AND                                                                                                STRATEGY                                                            PROJECT           GATE PACKAGE
                                                                                                                                                                               RISK TABLE AND IP OWNERSHIP UPDATED
        PRM




                           PERFORMED             UPDATED                                    CUSTOMER               CUSTOMER                              REVIEWED AND                                                         SCHEDULE             PREPARED
                                                                                          INVOLVEMENT      YES   INVOLVEMENT                               UPDATED                                                            PREPARED
                                              PROJECT VISION                                REQUIRED?            CAP PREPARED
                         COLLABORATIVE          DOCUMENT                                                                               DESIGN PARTNER
                                                                                                                                                                                  PROJECT ISSUES LIST GENERATED                                  POST MORTEM
                           PRACTICES          REVIEWED AND                                                                              RELATIONSHIPS
                                                                                                                                                                                                                                                  CONDUCTED
                                                 UPDATED                                                                                  INITIATED
     PROJECT TEAM




                                              PROJECT VISION         DRAFT OF PRODUCT                                                                DRAFT OF PHYSICAL
                                                                                                                   CUSTOMER         PERSONAS        SYSTEM ARCHITECTURE           PROJECT ISSUES LIST GENERATED
                                                DOCUMENT               SPECIFICATION         PLANNING PHASE                                                                                                                        DEVELOPMENT TASKS
                                              REVIEWED AND                                                       INVOLVEMENT        DEVELOPED            PREPARED
                                                                      DOCUMENT (PSD)         CAPS DEVELOPED                                                                                                                          PERFORMED TO
                                                 UPDATED                                                         CAP PREPARED
                                                                         PREPARED                                                                                                                                                  FACILITATE PRODUCT
                                                                                                                                                   CARS, SCRS, PPS             RISK TABLE AND IP OWNERSHIP UPDATED                  INTRODUCTION AS
                                           PRELIMINARY DESIGN                                                                                REQUESTS&NCRS REVIEWED&                                                               DEFINED IN SCIENCE
                                           CONCEPT DEVELOPED          CUSTOMER INSIGHT                                                          INCORPORATED WHEN                                                                     AND PROJECT
                                                                                                                                                                              TECHNICAL FEASIBILITY STUDY CONDUCTED                     STRATEGY
                                                                        PLAN UPDATED                                                                 APPLICABLE
INTEGRATED




                                                                     VERIFICATION STRATEGY        VALIDATION STRATEGY             VALIDATION PLAN
                                             INTEGRATED TEST
    TEST




                                                                           DEVELOPED                   DEVELOPED                    DEVELOPED                                        VALIDATION CONDUCTED
                                           STRATEGY DEVELOPED




                                                                         SW FEASIBILITY
                                                                                                                                                         HIGH LEVEL SW
  SWD




                                           CRITICAL SW FEASIBILITY     REQUIREMENTS AND
                                                                                                                                                         ARCHITECTURE
                                             STUDY PERFORMED              TECHNOLOGY
                                                                                                                                                            CREATED
                                                                           REVIEWED




                                                               DRAFT DOCUMENT
  IDV




                                                             STRATEGY DEVELOPED
                                                                    (TWR)


                                                                                                                                                                                                                                                  RETURN TO
                                                                                                                                                                                                                                                CONCEPT PHASE

                                                                                                                                                                                                                      Return to NPI Process
Governance
                                                                                                                                             QP-7.3 MDS SCIEX "NEW PRODUCT INTRODUCTION" PROCESS   REVISION: C

                                                             CONCEPT PHASE OUTPUTS/PLANNING PHASE INPUTS

                     OUTPUT/INPUT DESCRIPTION                                                  CHAMPION                            CONTRIBUTORS
1    PRODUCT CONCEPT DOCUMENT (PCD)                                                                 PRM                  PDM, QA, RES, PDSA, ARG,
                                                                                                                         MARKETING, ICS/CUS/GSS, MFG, PDV,
                                                                                                                         Project Team
2    SCIENCE PLAN                                                                              PDSA                      RES
3    RISK TABLE                                                                                PRM                       Project Team
4    IP OWNERSHIP                                                                              PRM                       Legal, RES, ARG, PDSA, Project Team
5    PROJECT VISION DOCUMENT                                                                   PRM                       Project Team
6    PROJECT STRATEGY                                                                          PRM                       Project Team
7    TECHNICAL PLAN                                                                            PDSA                      Project Team
8    COLLABORATIVE PRACTICES CHECKLIST                                                         PRM                       Project Team
9    PROJECT ISSUES LIST                                                                       PRM                       Project Team
10   CUSTOMER INSIGHT PLAN                                                                     CUE                       Project Team
11   PRELIMINARY DESIGN CONCEPT                                                            CAP Owner                     Project Team
12   PRODUCT SPECIFICATION DOCUMENT (PSD)                                          PDSA (SWD for SW only project)        Project Team
13   PHYSICAL SYSTEM ARCHITECTURE                                                  PDSA (SWD for SW only project)        Project Team
14   FUNCTIONAL ARCHITECTURE                                                       PDSA (SWD for SW only project)        Project Team
15   SCIENCE &TECHNICAL FEASIBILITY STUDY REPORTS                                  PDSA (SWD for SW only project )       Project Team
16   INTEGRATED PROJECT SCHEDULE                                                               PRM                       Project Team
17   CUSTOMER INVOLVEMENT CAP                                                                  PRM                       Project Team
18   PLANNING PHASE CAPS                                                                   CAP Owner                     Project Team
19   DOCUMENTATION STRATEGY                                                                     IDV                      Project Team
20   PERSONAS                                                                                  CUE                       PAL, PDM, TWR, PTE, SWD, PDSA
21   INTEGRATED TEST STRATEGY                                                             Integrated Test                PTE, PAL, RES, SQA, HQA, PDM, PDSA,
                                                                                                                         Project Team
22   VALIDATION STRATEGY                                                                      Integrated Test            PTE, PAL, RES, SQA, HQA, PDM, PDSA,
                                                                                                                         Project Team
23   VERIFICATION STRATEGY                                                                    Integrated Test            PAL, RES, SQA, HQA, PDM, PDSA, Project
                                                                                                                         Team
24    VALIDATION PLAN                                                                         Integrated Test            PTE, PAL, RES, SQA, HQA, PDM, PDSA,
                                                                                                                         Project Team, Business Unit Product
                                                                                                                         Marketing
25   CONCEPT VALIDATION REPORT                                                                Integrated Test            PTE, PAL, RES, SQA, HQA, PDM, PDSA,
                                                                                                                         Project Team
26   GATE PACKAGE ISSUED                                                                            PRM                  Project Team
27   CONCEPT POST MORTEM REPORT                                                                     PRM                  Project Team                                       RETURN TO
                                                                                                                                                                          CONCEPT PHASE
Note: SW project will produce equivalent to outputs listed under #13&14, but can combine and/or name them differently)




                                                                                                                                                                        Return to NPI Process
Governance - Key Characteristics
• Value added activities
   – Clearly identify the champion of each activity and output
• Controlled introduction into manufacturing through the Pilot
  Phase
• Heavy emphasis on the Planning Phase
   – Reduce risk and understand how to deliver the product before
     committing to large development expenditures
• Beta process well defined
• Explicitly define pre-concept activities
   – Helps in project start up
• Team “Collaborative Practice” activities at every phase
• Stage gate process frames the overall NPI process
Organizational Behaviour
• Deliverables are defined by the
Governance process                                   Collaborative Practices

•Collaborative practices form the                 Project Management Practices
foundation of effective project teams:                Technical Practices
    •Chartering workshops                                         PDSA
                                                                         ESD
    •Project Vision/Mission                                 RES
                                                                               MEN
    •Working agreements
    •Project environment                              PDM
                                                                                SWD

•Technical practices are supported by                       MFG    MPE
                                                                           ITE

disciplined PRM practices.
•Technical practices to produce the
Governance deliverables are …
    •Functionally driven
    •Tailored to meet specific needs of project
    and product
Collaborative Practice
• Create a clear vision of the product
• Develop project scope, boundaries, & initial iterative
  plan
• Provide information for concept gate presentation
• Building our Project Community (cohesion, roles,
  responsibilities,energize,)
• Create required project documentation
• Introduce the use of collaborative & agile practices
Collaborative Practice Objectives

       Build Project
       Community
                              Create Shared
                              Understanding

            Deliver Project
            Content (PM &
             Technical)
Individual Behaviour
     Knowing the tools is n o longer enough…

                           We need people who …


             collaborate              lead        solve problems

                effectively and proactively communicate

                                achieve results

                           …in a way that shows…


                     innovation                    flexibility

                               professionalism

                                    integrity

                  …and who do these things because…


         they see the big picture              they have a broad
                                                  perspective
                              they are motivated

                        they want to learn and grow

     Success at MDS Sciex will require these aptitudes and the knowledge
     and background necessary for the position.
     We will not compromise on these qualities when looking for new
     employees.
     We will gladly train the right people in our tools, technology, and
     processes.
NPI Characteristics

• Speed in development
• Development strategy
• Development approach
  –   Partnerships
  –   People
  –   Innovation
  –   Advance Development Tools
Speed In
Development



       •   Focused cross functional project teams
       •   Active bridging functions between
            – Research to Product Development
            – Product Development to Manufacturing
            – Integrated Product Test Group
            – Portfolio Management
       •   Professional Project Management
Speed In Development
• Emphasis on core engineering practices
   – Top down design, specifications, standards -
     internal/external, systems engineering
   – Up front planning, design working first on paper
   – DFMA, tolerance stack up, reliability calculations, QFD,
     post mortems, personas, OOA, OOD, eXtreme
     Programming
   – Managing areas of risk through
      • Early testing, analysis, bread-boarding, parallel development, collaboration and
        use of field experts
   – Meeting most demanding standards for product design
      • ISO 9001, ISO 9000-3 Tickit
      • CSA, IEC 1010
      • CFR21 Part 11
Development Strategy
 • Multiple delivery approaches
    – Evolving products
       • Extending platforms by only modifying what is truly required [what
         adds value to the customer] vs big bang development
       • Ensure the science is understood to avoid feasibility issues during
         design
       • Respond to the market quicker and obtain feedback in a timely
         manner
    – Delivering on discontinuities in technology and
      science
 • Discipline management of development
    – Product Stage Gating
    – Product Strategy Maps
    – Project Dashboards
Development Strategy
          EVOLVING
          PRODUCTS
SCOPE /
RISK

                                     THE
                                     BIG
                                     BANG




                     TIME IN YEARS
High End Triple Quadrupole

                          API 5000
SCOPE /
RISK
                         API 4000

                      API 3000, NT

                     API 3000, Mac

                          API 365

                          API 300

              TIME
Development Approach
 • Partnerships
    –   World Wide
    –   Suppliers/Vendors
    –   Contractors
    –   Joint Ventures
 • Emphasis on people
    – Ownership and Responsibility
    – Collaboration
    – Development
         • Training
         • Two tiered career paths
         • Giving opportunities to develop new and expand existing capabilities
Development Approach
 • Emphasis on innovation
    –   Tools and training
    –   Seminars
    –   Application of principles to our work
    –   External partnerships
 • Advanced Development Tools
    –   MS Project
    –   CATIA V5
    –   View Logic
    –   MS Development Tools
    –   FrameMaker
    –   Matrix One
    –   Collaboration tools – WebEx, CipherShare, Project Web sites
    –   Software Metrics Tools
Conclusion
• NPI consists of four major elements
   –   Philosophy
   –   Governance
   –   Organizational Behaviour
   –   Individual Behaviour
• Most organizations fail to distinguish between the four major
  elements of NPI process
   – Leads to confusing documentation and inconsistency in performance
• NPI Process that is built for speed needs
   –   Bridging groups to help in product transfers
   –   Discipline engineering practices
   –   Strategy to development products
   –   People
   –   Partnerships
   –   Advance tools

Contenu connexe

En vedette

Cách cắm hoa đẹp tự nhiên
Cách cắm hoa đẹp tự nhiênCách cắm hoa đẹp tự nhiên
Cách cắm hoa đẹp tự nhiên
Long Nguyen
 
Portafolio MMTIC IV
Portafolio MMTIC IVPortafolio MMTIC IV
Portafolio MMTIC IV
MariaJoseCLN
 
Error tolerant search
Error tolerant searchError tolerant search
Error tolerant search
Sumin Byeon
 

En vedette (18)

Life Sciences Product Development
Life Sciences Product DevelopmentLife Sciences Product Development
Life Sciences Product Development
 
Cách cắm hoa đẹp tự nhiên
Cách cắm hoa đẹp tự nhiênCách cắm hoa đẹp tự nhiên
Cách cắm hoa đẹp tự nhiên
 
Portafolio MMTIC IV
Portafolio MMTIC IVPortafolio MMTIC IV
Portafolio MMTIC IV
 
Analytical thinking 12 - August 2012
Analytical thinking 12 - August 2012Analytical thinking 12 - August 2012
Analytical thinking 12 - August 2012
 
Memory
MemoryMemory
Memory
 
Ng 76
Ng 76Ng 76
Ng 76
 
Error tolerant search
Error tolerant searchError tolerant search
Error tolerant search
 
CliqTags - Sales Presentation
CliqTags - Sales PresentationCliqTags - Sales Presentation
CliqTags - Sales Presentation
 
Mc2385241zuri1
Mc2385241zuri1Mc2385241zuri1
Mc2385241zuri1
 
Matlab
MatlabMatlab
Matlab
 
「初心者向けロゴ・デザインワークショップ」 -東洋美術学校(第一回目:デザインコンセプトの組み方編)
「初心者向けロゴ・デザインワークショップ」 -東洋美術学校(第一回目:デザインコンセプトの組み方編)「初心者向けロゴ・デザインワークショップ」 -東洋美術学校(第一回目:デザインコンセプトの組み方編)
「初心者向けロゴ・デザインワークショップ」 -東洋美術学校(第一回目:デザインコンセプトの組み方編)
 
Why You control the future of SEO - dmexco Speakers Corner 2015
Why You control the future of SEO - dmexco Speakers Corner 2015Why You control the future of SEO - dmexco Speakers Corner 2015
Why You control the future of SEO - dmexco Speakers Corner 2015
 
Maklumat am
Maklumat amMaklumat am
Maklumat am
 
How Social Media Drives Corporate Website SEO
How Social Media Drives Corporate Website SEOHow Social Media Drives Corporate Website SEO
How Social Media Drives Corporate Website SEO
 
Poverty - G2
Poverty - G2Poverty - G2
Poverty - G2
 
Cooperation and competition
Cooperation and competitionCooperation and competition
Cooperation and competition
 
презентация готовности
презентация готовностипрезентация готовности
презентация готовности
 
Ub dwikirevised
Ub dwikirevisedUb dwikirevised
Ub dwikirevised
 

Similaire à Reducing The New Product Development Timeline

Vassilis Tsakiris presentation at PMI-GREECE1/6/2010, AIT
Vassilis Tsakiris presentation at PMI-GREECE1/6/2010, AITVassilis Tsakiris presentation at PMI-GREECE1/6/2010, AIT
Vassilis Tsakiris presentation at PMI-GREECE1/6/2010, AIT
12PM Consulting
 
PDMA Process StageGate
PDMA Process StageGatePDMA Process StageGate
PDMA Process StageGate
DeepSmarts
 
NG BB 12 High-Level Process Map
NG BB 12 High-Level Process MapNG BB 12 High-Level Process Map
NG BB 12 High-Level Process Map
Leanleaders.org
 
OpenERP- Partner First Project Support
OpenERP- Partner First Project SupportOpenERP- Partner First Project Support
OpenERP- Partner First Project Support
Odoo
 

Similaire à Reducing The New Product Development Timeline (20)

Career Development in Exigen Services
Career Development in Exigen ServicesCareer Development in Exigen Services
Career Development in Exigen Services
 
Vassilis Tsakiris presentation at PMI-GREECE1/6/2010, AIT
Vassilis Tsakiris presentation at PMI-GREECE1/6/2010, AITVassilis Tsakiris presentation at PMI-GREECE1/6/2010, AIT
Vassilis Tsakiris presentation at PMI-GREECE1/6/2010, AIT
 
PDMA Process StageGate
PDMA Process StageGatePDMA Process StageGate
PDMA Process StageGate
 
NG BB 12 High-Level Process Map
NG BB 12 High-Level Process MapNG BB 12 High-Level Process Map
NG BB 12 High-Level Process Map
 
Costco open group - mumbai presentation final
Costco   open group - mumbai presentation finalCostco   open group - mumbai presentation final
Costco open group - mumbai presentation final
 
Project management in the age of accelerating change - IT/Tech specific
Project management in the age of accelerating change - IT/Tech specificProject management in the age of accelerating change - IT/Tech specific
Project management in the age of accelerating change - IT/Tech specific
 
Progton Technologies company profile
Progton Technologies company profileProgton Technologies company profile
Progton Technologies company profile
 
Agile Introduction
Agile IntroductionAgile Introduction
Agile Introduction
 
Agile Is From Mars Usability is From Venus
Agile Is From Mars Usability is From VenusAgile Is From Mars Usability is From Venus
Agile Is From Mars Usability is From Venus
 
Presentation at RegX on Business Model Innovation and Speed Creation 20120904
Presentation at RegX on Business Model Innovation and Speed Creation 20120904Presentation at RegX on Business Model Innovation and Speed Creation 20120904
Presentation at RegX on Business Model Innovation and Speed Creation 20120904
 
NG BB 04 DEFINE Roadmap
NG BB 04 DEFINE RoadmapNG BB 04 DEFINE Roadmap
NG BB 04 DEFINE Roadmap
 
Andrew Lukianenko: How product thinking can change your project management mo...
Andrew Lukianenko: How product thinking can change your project management mo...Andrew Lukianenko: How product thinking can change your project management mo...
Andrew Lukianenko: How product thinking can change your project management mo...
 
Commercial feasibility by Leo Castellanos
Commercial feasibility by Leo CastellanosCommercial feasibility by Leo Castellanos
Commercial feasibility by Leo Castellanos
 
Agile product development
Agile product developmentAgile product development
Agile product development
 
Empirical Evidence Of Agile Methods
Empirical Evidence Of Agile MethodsEmpirical Evidence Of Agile Methods
Empirical Evidence Of Agile Methods
 
The Digital Creative Process
The Digital Creative ProcessThe Digital Creative Process
The Digital Creative Process
 
Kaizen software development model
Kaizen software development modelKaizen software development model
Kaizen software development model
 
OpenERP- Partner First Project Support
OpenERP- Partner First Project SupportOpenERP- Partner First Project Support
OpenERP- Partner First Project Support
 
Project management in the age of accelerating change - general non IT specific
Project management in the age of accelerating change - general non IT specificProject management in the age of accelerating change - general non IT specific
Project management in the age of accelerating change - general non IT specific
 
C:\Ihc\Bp Mlink\Presentations\Bpm Link Canberra Feb 2010
C:\Ihc\Bp Mlink\Presentations\Bpm Link Canberra   Feb 2010C:\Ihc\Bp Mlink\Presentations\Bpm Link Canberra   Feb 2010
C:\Ihc\Bp Mlink\Presentations\Bpm Link Canberra Feb 2010
 

Reducing The New Product Development Timeline

  • 1. Reducing the New Product Development Timeline Kenneth D. Delcol, PEng, PMP Director, Product Development MDS SCIEX
  • 2. Agenda • Introduction • Changes in Development Philosophy – Principles – Governances – Organizational Behaviour – Individual Behaviour • NPI Characteristics – Speed In Development – Development Strategy – Development Approach • Conclusions
  • 3. Introduction – MDS SCIEX • Division of MDS Inc – Largest health & life sciences company in Canada – 75 countries around the world • World leadership position in ultra-trace analytical systems – Impact the quality of life • New pharmaceuticals • Disease testing and diagnostics • Environmental safety – Biological, chemical pesticides, water and soil contamination • www.sciex.com
  • 4. Milestones 70’s 80’s 90’s 2000’- 2002 2003+ •TAGA 6000 •Canada •QSTARPulsar •PhotoSpray 2000 •SCIEX Award for •Analyst QS v1.0 •4000 QTRAP formed •MDS Business acquires Excellence •QSTAR Pulsar i •nDCI 4000 •TAGA SCIEX •API III+ •API 4000 •proTOF 000 •ELAN 250 •ELAN 6000 •BioAnalyst v1.0 •API 5000 •TAGA •Canada •API 100 •Elan DRC+ •Analyst 1.4.1 3000 Award for •API 300 •Elan 9000 •Analyst QS v1.1 Business Excellence •TurboMass •Elan DRC II •Joint Venture •API 365 •Prep LC II with Perkin- •API 150 1996 •PhotoSpray 3000 Elmer •Prep LC •QTRAP •Ontario •API 2000 •QSTAR XL Technology •DuoSpray Fund Award - •API 3000 $17M •QSTAR •Elan DRCe •ELAN 5000 •Analyst v1.0 •API III •ELAN DRC •ELAN 6100
  • 5. Changes in Development Philosophy • Development approach was based heavily on documentation – End result • In consistency in delivery results – Root cause • Difficult to train new staff – Documents were too large – Hard to keep up to date with changing business needs • Each group had its own interpretation of the development process, all of which were: – Wrong – Narrowly focused – Mixed development process with work instructions • Lack of understanding of what information was required to run the business • Mixing project execution needs with business requirements
  • 6. Old Product Introduction Guiding Principles Governance Business Needs Gates – Deliverables – Activities Organizational Behaviour Individual Behaviour
  • 7. New Product Introduction Guiding Principles What? Governance Business Needs Gates – Deliverables - Activities Organizational How? Behaviour Individual Behaviour
  • 8. NPI Guiding Principles • Foundation: MDS Core Values – Mutual trust – Genuine concern and respect for others – Integrity – Commitment to excellence • NPI Guiding Principles – Disciplined thought and action – Information driven – Iterative design & development – Collaborative team-based
  • 9. NPI Guiding Principles - Detail • Disciplined thought and action – Strict adherence to the Governance process and deliverables. – Clear definition of responsibility for producing the deliverables. • Information driven – Manage risk proactively. Risk is reduced through information, and the iterative planning to generate that information. – Working quality products are the best measure of progress. • Iterative design & development – Design at a system level; think “top-down”. – Disciplined iterative approach to reduce risk. • Collaborative team-based – Collaborative practices are the foundation of effective project team activities. – External partners are treated as an extension of the Sciex team. – Build an environment that is conducive to open, frank discussion.
  • 10. Governance MDS SCIEX NEW PRODUCT INTRODUCTION PROCESS VISION: PRE-CONCEPT OUTPUT/INPUT “The corner stone of our product development process is the ability to be flexible, adaptive and ACTIVITIES agile thus allowing a project team to be able to configure the process to meet the needs of the business unit i.e. sponsor of the project while meeting the needs of the development process.” NO GO K. Delcol CONCEPT OUTPUT/INPUT GATE CONCEPT PHASE GO PLANNING OUTPUT/INPUT GATE PLANNING PHASE P GO r o NO GO j e PROJECT c SHUT- DESIGN OUTPUT/INPUT t DOWN NO GO GATE DESIGN PHASE S GO t a r t PROJECT SHUT- NO GO PROTO PROTOTYPE OUTPUT/INPUT DOW N GATE PHASE GO Clear deliverables from each phase -> Gate Requirements PROJECT SHUT- PILOT OUTPUT/INPUT DOWN NO GO PILOT PHASE LEGEND: Clear champion for each deliverable GATE GO Identify “high-level” activities within each phase Drill-Down Feature (Double-click) PROJECT SHUT- LAUNCH Primary Process DOWN NO GO GATE LAUNCH PHASE Responsibility GO PROJECT SHUT- Return to NPI DOW N OUTPUT REVISION: 2004 March 26 Process
  • 11. Governance Concept Phase: Risk associated with Science, Engineering and Project (vendors, market, customer etc.) must be addressed during this phase. Critical performance requirements are solidified and recorded. Necessary studies to generate this performance are made; tolerances and optimizations are studied as well as day-to-day and device-to-device behaviour. For areas with high risk, engineers conduct studies and demonstrate the feasibility of technological solutions and/or new developments. Systems Engineers, Software Architects and Design Engineers concentrate on the creation of system level specifications, system architectures, physical architectures, sub system specifications and overall system tests. Project Managers are tracking the progress of concept phase activities and updating the following communications tools: Balanced Score Card (BSC), resource loading, project schedule, weekly reporting and financial reporting. 2. CONCEPT PHASE COLLABORATIVE PRACTICES USED 2.1 PHASE STARTUP ACTIVITIES COMPLETED 2.2 SCOPE DEFINED 2.3 RISK PLAN ISSUED 2.4 SIGNIFICANT RISKS MITIGATED 2.5 PLANNING GATE PREPARATION COMPLETE PROJECT SCHEDULE, BUDGET, RISKS AND ISSUES MONITORING, SPECULATION, EXPLORATION AND ADAPTATION. EXISTING DOCUMENTS UPDATED
  • 12. Governance CONCEPT PHASE ACTIVITIES QP-7.3 MDS SCIEX "NEW PRODUCT INTRODUCTION" PROCESS REVISION: C 2.1 Phase Startup 2.4 Significant 2.5 Planning Gate Activities Completed 2.2 Scope Defined 2.3 Risk Plan Issued Risks Mitigated Preparation Complete DRAFT OF SCIENCE PLAN FUNCTIONAL REVIEWED AND SCEINCE FEASIBILITY STUDY CONDUCTED ARCHITECTURE FINALIZED PDSA PREPARED DRAFT OF PRODUCT SPECIFICATION TECHNICAL PLAN DOCUMENT (PSD) DRAFT OF PHYSICAL REVIEWED AND PREPARED SYSTEM UPDATED ARCHITECTURE PREPARED PRODUCT CONCEPT DOCUMENT (PCD) PDM REVIEWED AND UPDATED NO PROJECT PRODUCT CONCEPT START-UP DOCUMENT (PCD) PROJECT INTEGRATED ACTIVITIES REVIEWED AND STRATEGY PROJECT GATE PACKAGE RISK TABLE AND IP OWNERSHIP UPDATED PRM PERFORMED UPDATED CUSTOMER CUSTOMER REVIEWED AND SCHEDULE PREPARED INVOLVEMENT YES INVOLVEMENT UPDATED PREPARED PROJECT VISION REQUIRED? CAP PREPARED COLLABORATIVE DOCUMENT DESIGN PARTNER PROJECT ISSUES LIST GENERATED POST MORTEM PRACTICES REVIEWED AND RELATIONSHIPS CONDUCTED UPDATED INITIATED PROJECT TEAM PROJECT VISION DRAFT OF PRODUCT DRAFT OF PHYSICAL CUSTOMER PERSONAS SYSTEM ARCHITECTURE PROJECT ISSUES LIST GENERATED DOCUMENT SPECIFICATION PLANNING PHASE DEVELOPMENT TASKS REVIEWED AND INVOLVEMENT DEVELOPED PREPARED DOCUMENT (PSD) CAPS DEVELOPED PERFORMED TO UPDATED CAP PREPARED PREPARED FACILITATE PRODUCT CARS, SCRS, PPS RISK TABLE AND IP OWNERSHIP UPDATED INTRODUCTION AS PRELIMINARY DESIGN REQUESTS&NCRS REVIEWED& DEFINED IN SCIENCE CONCEPT DEVELOPED CUSTOMER INSIGHT INCORPORATED WHEN AND PROJECT TECHNICAL FEASIBILITY STUDY CONDUCTED STRATEGY PLAN UPDATED APPLICABLE INTEGRATED VERIFICATION STRATEGY VALIDATION STRATEGY VALIDATION PLAN INTEGRATED TEST TEST DEVELOPED DEVELOPED DEVELOPED VALIDATION CONDUCTED STRATEGY DEVELOPED SW FEASIBILITY HIGH LEVEL SW SWD CRITICAL SW FEASIBILITY REQUIREMENTS AND ARCHITECTURE STUDY PERFORMED TECHNOLOGY CREATED REVIEWED DRAFT DOCUMENT IDV STRATEGY DEVELOPED (TWR) RETURN TO CONCEPT PHASE Return to NPI Process
  • 13. Governance QP-7.3 MDS SCIEX "NEW PRODUCT INTRODUCTION" PROCESS REVISION: C CONCEPT PHASE OUTPUTS/PLANNING PHASE INPUTS OUTPUT/INPUT DESCRIPTION CHAMPION CONTRIBUTORS 1 PRODUCT CONCEPT DOCUMENT (PCD) PRM PDM, QA, RES, PDSA, ARG, MARKETING, ICS/CUS/GSS, MFG, PDV, Project Team 2 SCIENCE PLAN PDSA RES 3 RISK TABLE PRM Project Team 4 IP OWNERSHIP PRM Legal, RES, ARG, PDSA, Project Team 5 PROJECT VISION DOCUMENT PRM Project Team 6 PROJECT STRATEGY PRM Project Team 7 TECHNICAL PLAN PDSA Project Team 8 COLLABORATIVE PRACTICES CHECKLIST PRM Project Team 9 PROJECT ISSUES LIST PRM Project Team 10 CUSTOMER INSIGHT PLAN CUE Project Team 11 PRELIMINARY DESIGN CONCEPT CAP Owner Project Team 12 PRODUCT SPECIFICATION DOCUMENT (PSD) PDSA (SWD for SW only project) Project Team 13 PHYSICAL SYSTEM ARCHITECTURE PDSA (SWD for SW only project) Project Team 14 FUNCTIONAL ARCHITECTURE PDSA (SWD for SW only project) Project Team 15 SCIENCE &TECHNICAL FEASIBILITY STUDY REPORTS PDSA (SWD for SW only project ) Project Team 16 INTEGRATED PROJECT SCHEDULE PRM Project Team 17 CUSTOMER INVOLVEMENT CAP PRM Project Team 18 PLANNING PHASE CAPS CAP Owner Project Team 19 DOCUMENTATION STRATEGY IDV Project Team 20 PERSONAS CUE PAL, PDM, TWR, PTE, SWD, PDSA 21 INTEGRATED TEST STRATEGY Integrated Test PTE, PAL, RES, SQA, HQA, PDM, PDSA, Project Team 22 VALIDATION STRATEGY Integrated Test PTE, PAL, RES, SQA, HQA, PDM, PDSA, Project Team 23 VERIFICATION STRATEGY Integrated Test PAL, RES, SQA, HQA, PDM, PDSA, Project Team 24 VALIDATION PLAN Integrated Test PTE, PAL, RES, SQA, HQA, PDM, PDSA, Project Team, Business Unit Product Marketing 25 CONCEPT VALIDATION REPORT Integrated Test PTE, PAL, RES, SQA, HQA, PDM, PDSA, Project Team 26 GATE PACKAGE ISSUED PRM Project Team 27 CONCEPT POST MORTEM REPORT PRM Project Team RETURN TO CONCEPT PHASE Note: SW project will produce equivalent to outputs listed under #13&14, but can combine and/or name them differently) Return to NPI Process
  • 14. Governance - Key Characteristics • Value added activities – Clearly identify the champion of each activity and output • Controlled introduction into manufacturing through the Pilot Phase • Heavy emphasis on the Planning Phase – Reduce risk and understand how to deliver the product before committing to large development expenditures • Beta process well defined • Explicitly define pre-concept activities – Helps in project start up • Team “Collaborative Practice” activities at every phase • Stage gate process frames the overall NPI process
  • 15. Organizational Behaviour • Deliverables are defined by the Governance process Collaborative Practices •Collaborative practices form the Project Management Practices foundation of effective project teams: Technical Practices •Chartering workshops PDSA ESD •Project Vision/Mission RES MEN •Working agreements •Project environment PDM SWD •Technical practices are supported by MFG MPE ITE disciplined PRM practices. •Technical practices to produce the Governance deliverables are … •Functionally driven •Tailored to meet specific needs of project and product
  • 16. Collaborative Practice • Create a clear vision of the product • Develop project scope, boundaries, & initial iterative plan • Provide information for concept gate presentation • Building our Project Community (cohesion, roles, responsibilities,energize,) • Create required project documentation • Introduce the use of collaborative & agile practices
  • 17. Collaborative Practice Objectives Build Project Community Create Shared Understanding Deliver Project Content (PM & Technical)
  • 18. Individual Behaviour Knowing the tools is n o longer enough… We need people who … collaborate lead solve problems effectively and proactively communicate achieve results …in a way that shows… innovation flexibility professionalism integrity …and who do these things because… they see the big picture they have a broad perspective they are motivated they want to learn and grow Success at MDS Sciex will require these aptitudes and the knowledge and background necessary for the position. We will not compromise on these qualities when looking for new employees. We will gladly train the right people in our tools, technology, and processes.
  • 19. NPI Characteristics • Speed in development • Development strategy • Development approach – Partnerships – People – Innovation – Advance Development Tools
  • 20. Speed In Development • Focused cross functional project teams • Active bridging functions between – Research to Product Development – Product Development to Manufacturing – Integrated Product Test Group – Portfolio Management • Professional Project Management
  • 21. Speed In Development • Emphasis on core engineering practices – Top down design, specifications, standards - internal/external, systems engineering – Up front planning, design working first on paper – DFMA, tolerance stack up, reliability calculations, QFD, post mortems, personas, OOA, OOD, eXtreme Programming – Managing areas of risk through • Early testing, analysis, bread-boarding, parallel development, collaboration and use of field experts – Meeting most demanding standards for product design • ISO 9001, ISO 9000-3 Tickit • CSA, IEC 1010 • CFR21 Part 11
  • 22. Development Strategy • Multiple delivery approaches – Evolving products • Extending platforms by only modifying what is truly required [what adds value to the customer] vs big bang development • Ensure the science is understood to avoid feasibility issues during design • Respond to the market quicker and obtain feedback in a timely manner – Delivering on discontinuities in technology and science • Discipline management of development – Product Stage Gating – Product Strategy Maps – Project Dashboards
  • 23. Development Strategy EVOLVING PRODUCTS SCOPE / RISK THE BIG BANG TIME IN YEARS
  • 24. High End Triple Quadrupole API 5000 SCOPE / RISK API 4000 API 3000, NT API 3000, Mac API 365 API 300 TIME
  • 25. Development Approach • Partnerships – World Wide – Suppliers/Vendors – Contractors – Joint Ventures • Emphasis on people – Ownership and Responsibility – Collaboration – Development • Training • Two tiered career paths • Giving opportunities to develop new and expand existing capabilities
  • 26. Development Approach • Emphasis on innovation – Tools and training – Seminars – Application of principles to our work – External partnerships • Advanced Development Tools – MS Project – CATIA V5 – View Logic – MS Development Tools – FrameMaker – Matrix One – Collaboration tools – WebEx, CipherShare, Project Web sites – Software Metrics Tools
  • 27. Conclusion • NPI consists of four major elements – Philosophy – Governance – Organizational Behaviour – Individual Behaviour • Most organizations fail to distinguish between the four major elements of NPI process – Leads to confusing documentation and inconsistency in performance • NPI Process that is built for speed needs – Bridging groups to help in product transfers – Discipline engineering practices – Strategy to development products – People – Partnerships – Advance tools

Notes de l'éditeur

  1. Gary, Josh—I think this set of objectives of the CLP needs more work