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INTRODUCTION TO KEY
PERFORMANCE
INDICATOR(KPI)
What’s
A KPI?
MEASURES THAT FOCUS
ON CRITICAL FACTORS
FOR TODAY’S AND
TOMORROW’S SUCCESS.
= KEY PERFORMANCE
INDICATOR
Why have KPI?
Creating your KPI
Creating
Balanced
Scorecard
Monitoring
WHAT TO EXPECT?
WHY
HAVE
KPI?
 THE BEST MEASURES ARE OBVIOUS
 THIS IS EASY
 FOCUS IS NEEDED
 TYING MEASURES TO PAY IS THE
ONLY WAY TO MOTIVATE
 MEASURES ALWAYS INCREASE
PERFORMANCE
 MEASURES ARE IN PLACE TO
ENSURE STAFF ARE SPENDING THEIR
WORKING HOURS ON THE RIGHT
ACTIVITIES
Observe Human
Behaviour
Balanced &
Strategic
Known Critical
Success Factors
Create Measures
Monitor
THE
KPI
PROCESS
The balanced score card is
a strategic planning and
management system that
is used extensively in
business and industry
world wide to align
business activities to the
vision and strategy of the
organization, improve
external and internal
communications, and
monitor organizations
performance against
strategic goals.
BALANCED SCORE CARD
Goal
WE HAVE CATEGORIZE OUR BALANCED
SOCRE CARD IN 4 CATEGORIES
OPERATIONAL
EXCELLENCE
CAPITAL
STEWERDSHIP
PROFITABILITY
ORGANIZATIONAL
DEVELOPMENT
OPERATIONAL EXCELLENCE
Operational excellence
is the composition of
Leadership engagement,
Employee Involvement,
Strategic direction and
focus, Exceed customer
expectation, Process
excellence and
commitment to Quality.
EXAMPLE: FTT
fabric/accessories/AQL/
production/plant , plant
efficiency, cutting
efficiency, pilot failures.
CAPITAL STEWARDSHIP
The careful and
responsible
management of
the capital
entrusted for
reaching
organizations
ultimate goal.
Example:
Direct/Indirect
Ratio, WIP, OT/EOT
ORGANIZATIONAL DEVELOPMENT
Keeps daily
activities on track
with strategy
Goals are motivating
Baselines help with
trend analysis
Employee
engagement
WHY ARE KPI’S IMPORTANT?
Have a team to
select
Measure things that
matter
Select measures
that measures
multiple areas of the
business
Example: measure
profit versus only
revenue or cost
TOO MANY KPI IS HARMFUL
BFM elaborates the
idea of BASIC FOR
KPI MEASUREMENT.
BFM tells us about
the definition,
calculation method
of a certain KPI.
Through BFM we can
easily know how our
KPI IS MEASURED.
WHAT IS BFM?
QA_03
Plant FTT has been categorized by QA_03
Calculation Method
QA_03 = Fusing Inspection × Cutting Accuracy Inspection ×
Fabric inspection × Acc. Inspection × Cut Panel Inspection × Inline
Inspection × End line Inspection×Finishing Quality Inspection×AQL.
Definition of Plant FTT:
This KPI is the multiplication of Fusing Inspection, Cutting Accuracy
Inspection, Fabric inspection, Accessories Inspection, Cut Panel
Inspection, Inline Inspection, End line Inspection, Finishing Quality
Inspection, AQL inspection for the first time.
Example:
For the month of January our plant FTT was 50.34% which means that in
that month if we had achieved 100 work minutes then we utilized first
time only 50.34%planned work minute.
SAMPLE BFM
THE
KPI
SCORECARD
OPERATIONAL
EXCELLENCE
•FTT
Fabric/accessories/plant/cutting/production/finishing/AQL,
Independent audit pass rate, Customer Complaints, Plant
efficiency, cutting efficiency, production efficiency, Change
over time, No of style changes, Pilot lead time, Manufacturing
cycle time, Pilot FTT, Pilot failures, OTTA, OTD Plant, OTD
Cutting, OTD Manufacturing, SMV Saving on costing, On time
layout submission, Finishing Efficiency, Packing Accuracy,
Machine Downtime, Utility Downtime, On time machine
availability,
CAPITAL
STEWARDSHIP
• Machine rent cost, Spare parts cost,
Direct/Indirect ratio, WIP, OT/EOT
PROFITABILITY
•Order to cut, Cut to ship, Order to ship, Rejection
Quantity, Rejection value, Rejection %, Not found AFM,
Not found BFM, Standard hour utilization, Standard
minute cost
ORGANIZATIONAL
DEVELOPMENT
• Training hours for Managers, Line management,
operators.
EXAMPLES
Critical Success Factor (KPI)
Engaged staff
Staff missing training over next 2 weeks,
reported daily
Grow leaders Number of recognitions in past 2 weeks
Innovation
# planned for next 30 days -90 days
(reported weekly)
KPI EXAMPLES
# Production Efficiency Three Day Ladder_TL_1_1st Day
# Production Efficiency Three Day Ladder_TL_1_2nd Day
# Production Efficiency Three Day Ladder_TL_1_3rd Day
# of quality problems found
# of new initiatives completed
# of customer complaints recording
# of finishing deficiency found
# of calculating fabric, accessories, AQL, plant, cutting,
production FTT
# of independent audit pass rate
# of pilot lead time
# of manufacturing cycle time
# of standard hour utilization
# of standard minute cost
OBJECTIVES:
Implementation
Reporting
Abandonment
MONITORING
Roll out into team
performance
measures
Test measures for
behavioural
alignment
Change or remove
measures where
appropriate
IMPLEMENTATION
Use visualization
Simplification
Frequency
Daily reports to team
Weekly updates to
management
REPORTING
Stop creating unread
reports
Remove KPIs that
aren’t reviewed or
changing
Remove KPIs that
are harmful,
duplicated, or
unnecessary.
ABANDONMENT
Why have KPI?
Creating your KPI
Balanced
Scorecard
Monitoring
WHAT WE COVERED
QUESTIONS?

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KPI ppt

  • 2. What’s A KPI? MEASURES THAT FOCUS ON CRITICAL FACTORS FOR TODAY’S AND TOMORROW’S SUCCESS. = KEY PERFORMANCE INDICATOR
  • 3. Why have KPI? Creating your KPI Creating Balanced Scorecard Monitoring WHAT TO EXPECT?
  • 4. WHY HAVE KPI?  THE BEST MEASURES ARE OBVIOUS  THIS IS EASY  FOCUS IS NEEDED  TYING MEASURES TO PAY IS THE ONLY WAY TO MOTIVATE  MEASURES ALWAYS INCREASE PERFORMANCE  MEASURES ARE IN PLACE TO ENSURE STAFF ARE SPENDING THEIR WORKING HOURS ON THE RIGHT ACTIVITIES
  • 5. Observe Human Behaviour Balanced & Strategic Known Critical Success Factors Create Measures Monitor THE KPI PROCESS
  • 6. The balanced score card is a strategic planning and management system that is used extensively in business and industry world wide to align business activities to the vision and strategy of the organization, improve external and internal communications, and monitor organizations performance against strategic goals. BALANCED SCORE CARD Goal
  • 7. WE HAVE CATEGORIZE OUR BALANCED SOCRE CARD IN 4 CATEGORIES OPERATIONAL EXCELLENCE CAPITAL STEWERDSHIP PROFITABILITY ORGANIZATIONAL DEVELOPMENT
  • 8. OPERATIONAL EXCELLENCE Operational excellence is the composition of Leadership engagement, Employee Involvement, Strategic direction and focus, Exceed customer expectation, Process excellence and commitment to Quality. EXAMPLE: FTT fabric/accessories/AQL/ production/plant , plant efficiency, cutting efficiency, pilot failures.
  • 9. CAPITAL STEWARDSHIP The careful and responsible management of the capital entrusted for reaching organizations ultimate goal. Example: Direct/Indirect Ratio, WIP, OT/EOT
  • 10.
  • 12. Keeps daily activities on track with strategy Goals are motivating Baselines help with trend analysis Employee engagement WHY ARE KPI’S IMPORTANT?
  • 13. Have a team to select Measure things that matter Select measures that measures multiple areas of the business Example: measure profit versus only revenue or cost TOO MANY KPI IS HARMFUL
  • 14. BFM elaborates the idea of BASIC FOR KPI MEASUREMENT. BFM tells us about the definition, calculation method of a certain KPI. Through BFM we can easily know how our KPI IS MEASURED. WHAT IS BFM?
  • 15. QA_03 Plant FTT has been categorized by QA_03 Calculation Method QA_03 = Fusing Inspection × Cutting Accuracy Inspection × Fabric inspection × Acc. Inspection × Cut Panel Inspection × Inline Inspection × End line Inspection×Finishing Quality Inspection×AQL. Definition of Plant FTT: This KPI is the multiplication of Fusing Inspection, Cutting Accuracy Inspection, Fabric inspection, Accessories Inspection, Cut Panel Inspection, Inline Inspection, End line Inspection, Finishing Quality Inspection, AQL inspection for the first time. Example: For the month of January our plant FTT was 50.34% which means that in that month if we had achieved 100 work minutes then we utilized first time only 50.34%planned work minute. SAMPLE BFM
  • 16. THE KPI SCORECARD OPERATIONAL EXCELLENCE •FTT Fabric/accessories/plant/cutting/production/finishing/AQL, Independent audit pass rate, Customer Complaints, Plant efficiency, cutting efficiency, production efficiency, Change over time, No of style changes, Pilot lead time, Manufacturing cycle time, Pilot FTT, Pilot failures, OTTA, OTD Plant, OTD Cutting, OTD Manufacturing, SMV Saving on costing, On time layout submission, Finishing Efficiency, Packing Accuracy, Machine Downtime, Utility Downtime, On time machine availability, CAPITAL STEWARDSHIP • Machine rent cost, Spare parts cost, Direct/Indirect ratio, WIP, OT/EOT PROFITABILITY •Order to cut, Cut to ship, Order to ship, Rejection Quantity, Rejection value, Rejection %, Not found AFM, Not found BFM, Standard hour utilization, Standard minute cost ORGANIZATIONAL DEVELOPMENT • Training hours for Managers, Line management, operators.
  • 17. EXAMPLES Critical Success Factor (KPI) Engaged staff Staff missing training over next 2 weeks, reported daily Grow leaders Number of recognitions in past 2 weeks Innovation # planned for next 30 days -90 days (reported weekly)
  • 18. KPI EXAMPLES # Production Efficiency Three Day Ladder_TL_1_1st Day # Production Efficiency Three Day Ladder_TL_1_2nd Day # Production Efficiency Three Day Ladder_TL_1_3rd Day # of quality problems found # of new initiatives completed # of customer complaints recording # of finishing deficiency found # of calculating fabric, accessories, AQL, plant, cutting, production FTT # of independent audit pass rate # of pilot lead time # of manufacturing cycle time # of standard hour utilization # of standard minute cost
  • 20. Roll out into team performance measures Test measures for behavioural alignment Change or remove measures where appropriate IMPLEMENTATION
  • 21. Use visualization Simplification Frequency Daily reports to team Weekly updates to management REPORTING
  • 22. Stop creating unread reports Remove KPIs that aren’t reviewed or changing Remove KPIs that are harmful, duplicated, or unnecessary. ABANDONMENT
  • 23. Why have KPI? Creating your KPI Balanced Scorecard Monitoring WHAT WE COVERED