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Welders Qualification,
According
To
ASME Sec IX
POSITION
AND
DIAMETER LIMITS
(With OtherLimits Qw303)
PLATE - GROOVE
Plate andPipe Over
24 in (610 mm) OD
Pipe <=24 in (610)
mm OD
Pipe and plate
Plate -Groove 1G F F (NOTE 2) F
Plate -Groove 2G F, H F, H (NOTE2) F, H
Plate -Groove 3G F, V F, NOTE2 F, H,V
Plate -Groove 4G F,O F, NOTE2 F, H,O
Plate -Groove 3G& 4G F, V, O F, NOTE2 ALL
Plate -Groove
2G,3G,
&4G
ALL F,H NOTE2 ALL
Plate -Groove
Special
Position
SP,F SP,F SP,F
Groove Fillet
Weld Position
Qualification Test Position And Type Weld Qualified (Note 1)
NOTE1:
1)Position Of Welding As Shown As Shown In QW-461 And QW-461.2
F= Flat,H=Horizontal,V=Vertical,O=Overhead
2)Pipe 2 7/8 in (72mm) OD and over
3) See Diameter Restrictions In Qw-452.3, Qw452.4, Qw452.6
Plate andPipe over
24 in (610 mm) OD
Pipe <=24 in (610)
mm OD
Pipe and plate
Plate -Fillet 1F -- -- F NOTE 2
Plate -Fillet 2F -- -- F, H NOTE2
Plate -Fillet 3F -- -- F, H,V NOTE2
Plate -Fillet 4F -- -- F, H,O NOTE2
Plate -Fillet 3F &4F -- -- ALL NOTE2
Plate -Fillet
Special
Position
-- -- SP,F NOTE2
NOTE
F= Flat H=HorizontalV=Vertical, O=Overhead
3)See Diameter Restrictions In Qw-452.3, Qw452.4, Qw452.6
Groove Fillet
Weld Position
1)Position Of Welding As Shown As Shown In Qw-461 And Qw-461.2
2)Pipe 2 7/8 in (72mm) od and over
Qualification Test Position And Type Weld Qualified (Note 1)
PLATE - FILLET
Plate andPipe Over
24 in (610 mm) OD
Pipe <=24 in (610)
mm OD
Pipe and plate
Pipe-Groove 1G F F F
Pipe-Groove 2G F,H F,H F, H
Pipe-Groove 5G F,V,O F,V,O ALL
Pipe-Groove 6G ALL ALL ALL
Pipe-Groove 2G&5G ALL ALL ALL
Pipe-Groove
Special
Position
SP,F SP,F SP,F
NOTE
F= Flat H=HorizontalV=Vertical,
1)Position Of Welding As Shown As Shown In Qw-461 And Qw-461.2
O=Overhead
2)Pipe 2 7/8 in (72mm) od and over
3)See DiameterRestrictions In Qw-452.3, Qw452.4, Qw452.6
Groove Fillet
Weld Position
Qualification Test Position And Type Weld Qualified (Note 1)
PIPE-GROOVE
Plate and Pipe over
24 in (610 mm) OD
Pipe <=24 in (610)
mm OD
Pipe and plate
Pipe-Fillet 1F -- -- F
Pipe-Fillet 2F -- -- F, H
Pipe-Fillet 2FR -- -- F,H
Pipe-Fillet 4F -- -- F,H,O
Pipe-Fillet 5F -- -- ALL
Pipe-Fillet
Special
Position
-- -- SP,F
NOTE
F= Flat H=HorizontalV=Vertical,
Qualification Test Position And Type Weld Qualified (Note 1)
Groove Fillet
Weld Position
1)Position Of Welding As Shown As Shown In Qw-461 And Qw-461.2
O=Overhead
2)Pipe 2 7/8 in (72mm) od and over
3)See Diameter Restrictions In Qw-452.3, Qw452.4, Qw452.6
PIPE – FILLET
POSITIONS
QW-461
PLATE-GROOVE
QW-461.3
1G
2G
3G
4G
PIPE-GROOVE
QW-461.4
1G
2G
5G
6G
PLATE-FILLET
QW-461.5
1F
2F
3F
4F
PIPE –FILLET
QW-461.6
1F(Rotated)
2F
2FR
(ROTATED)
4F
5F
Qualified With
Qualified For
X
X
X
X
F-No5 with out
Backing
X
F-No5 with
Backing
X
F-No4 with out
Backing
F-No 4 with
Backing X
X
F-No3 with out
Backing X
F-No 3 with
Backing X X X
X
F-No 2 with out
Backing X
F-No 2 with
Backing X X X X X
X X
F-No 1 with out
Backing X
F-No5
with
Backing
F-No5
with out
Backing
F-No 1 with
Backing X X X X X X X
F-No 3
with
Backing
F-No3
with out
Backing
F-No 4
with
Backing
F-No4
with out
Backing
F-No 1
with
Backing
F-No 1
with out
Backing
F-No 2
with
Backing
F-No 2
with out
Backing
QUALIFIED WITH QUALIFIED FOR QUALIFIED WITH QUALIFIED FOR
F-NO 1 WITH BACKING F-NO 1 WITH BACKING F-NO 1 WITH BACKING
F-NO 1 WITH BACKING F-NO 2 WITH BACKING
F-NO 1 WITH OUT BACKING F-NO 3 WITH BACKING
F-NO 1 WITH BACKING F-NO 4 WITH BACKING
F-NO 2 WITH BACKING F-NO 1 WITH BACKING
F-NO 1 WITH BACKING F-NO 2 WITH BACKING
F-NO 2 WITH BACKING F-NO 3 WITH BACKING
F-NO 4 WITH BACKING
F-NO 4 WITH OUT BACKING
F-NO 1 WITH BACKING F-NO 1 WITH BACKING
F-NO 2 WITH BACKING F-NO 5 WITH BACKING
F-NO 3 WITH BACKING F-NO 1 WITH BACKING
F-NO 1 WITH BACKING
F-NO 2 WITH BACKING
F-NO 3 WITH BACKING
F-NO 3 WITH OUT BACKING
F-No 2 WITH OUT BACKING
F-No 3 WITH BACKING
F-No5 WITH OUT BACKING
F-No3 WITH OUT BACKING
F-No 4 WITH BACKING
F-NO 5 WITH OUT BACKING
F-NO 5 WITH BACKING
F-NO 1 WITH OUT BACKING
F-No 2 WITH OUT BACKING
F-No 2 WITH BACKING
F-No4 WITH OUT BACKING
F-No5 WITH BACKING
Test Specimens
TEST SPECIMENS [ QW-452.1(a)]
Thickness of
weld metal,
IN(mm)
TYPE AND NUMBER OF EXAMINATIONS AND TEST SPECIMENS
REQUIRED
Visual
Examination per
QW-302.4
Side Bend
QW-462.2
[note (1)]
Face Bend QW-
462.3(a) Or
QW-462.3(b)
[Note (1),(2)]
Root Bend qw-
462.3(a) or QW-
462.3(b) [note(1),(2)]
LESS THAN
3/8 (10)
X --- 1 1
3/8(10) TO LESS
THAN 3/4(19mm)
X 2 [NOTE (3)] NOTE (3) NOTE (3)
3/4(19MM)
AND OVER
X 2 --- ---
Thickness Limits
Thickness of Weld Metal Qualified
Thickness,t,of weld metal inch,
The coupon inch(mm) [Note1&
2]
Thickness of weld metal Qualified
[Note3]
• Up to13 mm
•½(13mm) and over with a
minimum of three layers
•2t
•Maximum to be welded
DIAMETER
LIMITS
QW-452.3
GROOVE WELD DIAMETER
LIMITS QW-452.3
WELDER
PERFORMANCE
ESSENTIAL
VARIABLES
SMAW (QW-353)
PARAGRAPH BREAF OF
VARIABLES
QW-402 JOINTS DELETION OF BACKING
QW-403 BASE METAL
CHANGE OF
PIPEDIA(QW-403.16)
&CHANGE OF
P-NUM(QW-403.18)
QW-404 FILLERMETALS
CHANGE OF
FILLER (QW404.15) &
CHANGEOF
WELD t DEPOSIT (QW404.30)
QW-405 POSITIONS
ADDITION OF POSITION
(QW-405.1) &
VERTI& DOWN WELDING
(QW-405.3)
What Is UNS Number?
(Ans)
Unified Numbering System
What is SFA Number?
(Ans)
Specification of Filler Analysis
What is P-Number?
(Ans)
Material Group Number
Welders qualification

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Welders qualification

  • 3. PLATE - GROOVE Plate andPipe Over 24 in (610 mm) OD Pipe <=24 in (610) mm OD Pipe and plate Plate -Groove 1G F F (NOTE 2) F Plate -Groove 2G F, H F, H (NOTE2) F, H Plate -Groove 3G F, V F, NOTE2 F, H,V Plate -Groove 4G F,O F, NOTE2 F, H,O Plate -Groove 3G& 4G F, V, O F, NOTE2 ALL Plate -Groove 2G,3G, &4G ALL F,H NOTE2 ALL Plate -Groove Special Position SP,F SP,F SP,F Groove Fillet Weld Position Qualification Test Position And Type Weld Qualified (Note 1) NOTE1: 1)Position Of Welding As Shown As Shown In QW-461 And QW-461.2 F= Flat,H=Horizontal,V=Vertical,O=Overhead 2)Pipe 2 7/8 in (72mm) OD and over 3) See Diameter Restrictions In Qw-452.3, Qw452.4, Qw452.6
  • 4. Plate andPipe over 24 in (610 mm) OD Pipe <=24 in (610) mm OD Pipe and plate Plate -Fillet 1F -- -- F NOTE 2 Plate -Fillet 2F -- -- F, H NOTE2 Plate -Fillet 3F -- -- F, H,V NOTE2 Plate -Fillet 4F -- -- F, H,O NOTE2 Plate -Fillet 3F &4F -- -- ALL NOTE2 Plate -Fillet Special Position -- -- SP,F NOTE2 NOTE F= Flat H=HorizontalV=Vertical, O=Overhead 3)See Diameter Restrictions In Qw-452.3, Qw452.4, Qw452.6 Groove Fillet Weld Position 1)Position Of Welding As Shown As Shown In Qw-461 And Qw-461.2 2)Pipe 2 7/8 in (72mm) od and over Qualification Test Position And Type Weld Qualified (Note 1) PLATE - FILLET
  • 5. Plate andPipe Over 24 in (610 mm) OD Pipe <=24 in (610) mm OD Pipe and plate Pipe-Groove 1G F F F Pipe-Groove 2G F,H F,H F, H Pipe-Groove 5G F,V,O F,V,O ALL Pipe-Groove 6G ALL ALL ALL Pipe-Groove 2G&5G ALL ALL ALL Pipe-Groove Special Position SP,F SP,F SP,F NOTE F= Flat H=HorizontalV=Vertical, 1)Position Of Welding As Shown As Shown In Qw-461 And Qw-461.2 O=Overhead 2)Pipe 2 7/8 in (72mm) od and over 3)See DiameterRestrictions In Qw-452.3, Qw452.4, Qw452.6 Groove Fillet Weld Position Qualification Test Position And Type Weld Qualified (Note 1) PIPE-GROOVE
  • 6. Plate and Pipe over 24 in (610 mm) OD Pipe <=24 in (610) mm OD Pipe and plate Pipe-Fillet 1F -- -- F Pipe-Fillet 2F -- -- F, H Pipe-Fillet 2FR -- -- F,H Pipe-Fillet 4F -- -- F,H,O Pipe-Fillet 5F -- -- ALL Pipe-Fillet Special Position -- -- SP,F NOTE F= Flat H=HorizontalV=Vertical, Qualification Test Position And Type Weld Qualified (Note 1) Groove Fillet Weld Position 1)Position Of Welding As Shown As Shown In Qw-461 And Qw-461.2 O=Overhead 2)Pipe 2 7/8 in (72mm) od and over 3)See Diameter Restrictions In Qw-452.3, Qw452.4, Qw452.6 PIPE – FILLET
  • 9. 1G
  • 10. 2G
  • 11. 3G
  • 12. 4G
  • 14. 1G
  • 15. 2G
  • 16. 5G
  • 17. 6G
  • 19. 1F
  • 20. 2F
  • 21. 3F
  • 22. 4F
  • 25. 2F
  • 27. 4F
  • 28. 5F
  • 29.
  • 30.
  • 31. Qualified With Qualified For X X X X F-No5 with out Backing X F-No5 with Backing X F-No4 with out Backing F-No 4 with Backing X X F-No3 with out Backing X F-No 3 with Backing X X X X F-No 2 with out Backing X F-No 2 with Backing X X X X X X X F-No 1 with out Backing X F-No5 with Backing F-No5 with out Backing F-No 1 with Backing X X X X X X X F-No 3 with Backing F-No3 with out Backing F-No 4 with Backing F-No4 with out Backing F-No 1 with Backing F-No 1 with out Backing F-No 2 with Backing F-No 2 with out Backing
  • 32. QUALIFIED WITH QUALIFIED FOR QUALIFIED WITH QUALIFIED FOR F-NO 1 WITH BACKING F-NO 1 WITH BACKING F-NO 1 WITH BACKING F-NO 1 WITH BACKING F-NO 2 WITH BACKING F-NO 1 WITH OUT BACKING F-NO 3 WITH BACKING F-NO 1 WITH BACKING F-NO 4 WITH BACKING F-NO 2 WITH BACKING F-NO 1 WITH BACKING F-NO 1 WITH BACKING F-NO 2 WITH BACKING F-NO 2 WITH BACKING F-NO 3 WITH BACKING F-NO 4 WITH BACKING F-NO 4 WITH OUT BACKING F-NO 1 WITH BACKING F-NO 1 WITH BACKING F-NO 2 WITH BACKING F-NO 5 WITH BACKING F-NO 3 WITH BACKING F-NO 1 WITH BACKING F-NO 1 WITH BACKING F-NO 2 WITH BACKING F-NO 3 WITH BACKING F-NO 3 WITH OUT BACKING F-No 2 WITH OUT BACKING F-No 3 WITH BACKING F-No5 WITH OUT BACKING F-No3 WITH OUT BACKING F-No 4 WITH BACKING F-NO 5 WITH OUT BACKING F-NO 5 WITH BACKING F-NO 1 WITH OUT BACKING F-No 2 WITH OUT BACKING F-No 2 WITH BACKING F-No4 WITH OUT BACKING F-No5 WITH BACKING
  • 34. TEST SPECIMENS [ QW-452.1(a)] Thickness of weld metal, IN(mm) TYPE AND NUMBER OF EXAMINATIONS AND TEST SPECIMENS REQUIRED Visual Examination per QW-302.4 Side Bend QW-462.2 [note (1)] Face Bend QW- 462.3(a) Or QW-462.3(b) [Note (1),(2)] Root Bend qw- 462.3(a) or QW- 462.3(b) [note(1),(2)] LESS THAN 3/8 (10) X --- 1 1 3/8(10) TO LESS THAN 3/4(19mm) X 2 [NOTE (3)] NOTE (3) NOTE (3) 3/4(19MM) AND OVER X 2 --- ---
  • 36. Thickness of Weld Metal Qualified Thickness,t,of weld metal inch, The coupon inch(mm) [Note1& 2] Thickness of weld metal Qualified [Note3] • Up to13 mm •½(13mm) and over with a minimum of three layers •2t •Maximum to be welded
  • 40. SMAW (QW-353) PARAGRAPH BREAF OF VARIABLES QW-402 JOINTS DELETION OF BACKING QW-403 BASE METAL CHANGE OF PIPEDIA(QW-403.16) &CHANGE OF P-NUM(QW-403.18) QW-404 FILLERMETALS CHANGE OF FILLER (QW404.15) & CHANGEOF WELD t DEPOSIT (QW404.30) QW-405 POSITIONS ADDITION OF POSITION (QW-405.1) & VERTI& DOWN WELDING (QW-405.3)
  • 41. What Is UNS Number?
  • 43. What is SFA Number?