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06/07/09
Rod Making – Major Steps ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],06/07/09
All you ever wanted to Know . . . ,[object Object],[object Object],[object Object],[object Object],06/07/09 ,[object Object]
Decisions, Decisions, Decisions . . . 06/07/09 ,[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],Decisions Continued 06/07/09
Decisions Continued 06/07/09
Intial Steps – Working Bamboo 06/07/09
Intial Steps (Continued) 06/07/09 ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Intial Steps (Continued) 06/07/09 Node and Diaphragm
[object Object],[object Object],Intial Steps (Continued) 06/07/09
Flaming, Splitting, More Node Work 06/07/09 Flaming enamel surface of the Bamboo Culm
Flaming, Splitting & More (Cont.) 06/07/09 ,[object Object],[object Object],[object Object]
Flaming, Splitting & More (Cont.) 06/07/09 ,[object Object],[object Object],[object Object],[object Object],[object Object]
Flaming, Splitting & More (Cont.) 06/07/09 Strip 1 Strip 2 Strip 3 Strip 4 Strip 5 Strip 6 Node Stagger Illustration Strip 1 Strip 2 Strip 3 Strip 4 Strip 5 Strip 6
[object Object],[object Object],Flaming, Splitting & More (Cont.) 06/07/09
[object Object],[object Object],[object Object],[object Object],Roughing, Heat Treat and Finish Planing 06/07/09
Roughing, Heat Treat and Finish (continued) 06/07/09 End view of 1 st  Rough Form
Roughing, Heat Treat and Finish (continued) 06/07/09 ,[object Object],[object Object]
06/07/09 Roughing, Heat Treat and Finish (continued)
Roughing, Heat Treat and Finish (continued) 06/07/09
Roughing, Heat Treat and Finish (continued) 06/07/09
Roughing, Heat Treat and Finish (continued) 06/07/09
Roughing, Heat Treat and Finish (continued) 06/07/09 Final test strips with “New” rough mill
[object Object],[object Object],[object Object],[object Object],Roughing, Heat Treat and Finish (continued) 06/07/09
Roughing, Heat Treat and Finish (continued) 06/07/09 Low-Angle block plane to begin finish planing
Roughing, Heat Treat and Finish (continued) 06/07/09 Scraper to complete finish planing
[object Object],[object Object],Roughing, Heat Treat and Finish (continued) 06/07/09
The Glue Job 06/07/09 All 3 sections cleaned, taped and ready to glue
The Glue Job ,[object Object],[object Object],[object Object],[object Object],06/07/09
The Glue Job 06/07/09
The Glue Job 06/07/09
Final Assembly & Hardware ,[object Object],[object Object],[object Object],[object Object],06/07/09
Final Assembly & Hardware 06/07/09 Before & after block sanding & tung oil
Final Assembly & Hardware 06/07/09 Ferrules prepped and sections ready for epoxy
Final Assembly & Hardware 06/07/09
Final Assembly & Hardware 06/07/09 ,[object Object]
Final Assembly & Hardware 06/07/09 Finished Birds-Eye, Madrone & Maple Burl fillers
Final Assembly & Hardware 06/07/09
Guides, Wrapping and Varnish ,[object Object],[object Object],[object Object],[object Object],[object Object],06/07/09
Guides , Wrapping and Varnish 06/07/09
Guides, Wrapping and Varnish 06/07/09 Steps for wrapping guides Wrap over tag to trap thread Wrap in pull loop – allow for 10-12 final wraps Thread tag through loop Pull loop Trim tag end Light burnish – Done!
Guides, Wrapping and Varnish 06/07/09 ,[object Object],[object Object]
Guides, Wrapping and Varnish 06/07/09 Classic colors of Pearsall’s Gossamer Silk Thread
Guides, Wrapping and Varnish 06/07/09 Variety of Golden Witch Agate & Jasper Strippers
Guides, Wrapping and Varnish 06/07/09 ,[object Object],[object Object],[object Object]
Guides, Wrapping and Varnish 06/07/09
Bags, Tubes and Final Items 06/07/09 Soft cotton rod bag hand sewn for each rod
Bags, Tubes and Final Items 06/07/09
Bags, Tubes and Final Items 06/07/09 Powder coated tube, vent seal cap & fleece sock
The End 06/07/09 If I used a Bamboo Rod, I’d be holding the big Rainbow !

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Rod Making Major Steps