The document discusses integrated asset management and how it can help improve asset reliability through information management, operational efficiency, and compliance. It outlines challenges around asset downtime, data management, and maintenance. It then presents L&T Technology Services' solutions for integrated asset management including asset data management, remote monitoring, predictive analytics, and asset performance management to deliver benefits like increased uptime and reduced costs.

1. Specialists.
Engineering Innovation.
Asset Reliability Thru’
Integrated Asset Management
Presented by
Murali Chandrahasan
Head-Engineering IT Soutions&Services
Date 3rd May,2016

2. June 8, 2016 | 2 Confidential | L&T Technology Services
Aligning Operations, Assets & People - Enhance Asset Reliability
Industry Challenges on Asset Reliability
The global process industry loses $20 billion, or 5% of annual production, due to unscheduled
downtime, with an average hourly cost of about $12,500” - ARC advisory group
Information
Management
 Single Source of
Information
 Management of
Change (MoC)
 Large Asset Data
Management
 Data Handover
 Extensive System
diversity
Operational
 Improve Asset
availability and
Reliability
 Reduce Asset
Downtime
 Optimise Inventory
 Increased
Complexity of
Assets
Compliance
 Meet regulatory
requirements
 Improve HSE
Performance
 Stringent Safety
regulations and
Warranty checks
Finance
 Reduce CAPEX
(Capital
Expenditure)
 Optimize OPEX
(Operating
Expenditure)
 Improve ROA and
Access to capital

3. June 8, 2016 | 3 Confidential | L&T Technology Services
Business &
Technology
Drivers for
Asset Integrity
Management
Compliance & Regulations
• Standards: ISO55000, ISO 18001, ISO 15926 , 14224, IEC 61508,
• Higher Health, Safety and Environmental awareness
• Compliance with the Statutory / legal Regulation
Asset Lifecycle Information Management
• Aging Assets
• Asset information – Completeness, Correctness & Consistency (3Cs)
• Automation of Knowledge Work
Operations & Maintenance
• Asset Longevity and Reliability
• Visibility and Cost control
• Quality and Safety Compliance (PTW / LOTO integrated - ERP)
Technology Trends
• Software as a Service (SaaS) , Cloud, Mobility
• Industrial IoT
• IT/OT Integration
•Asset Data Analytics

4. June 8, 2016 | 4 Confidential | L&T Technology Services
Business Transformation with Asset Information Management
EDMS
EDW
CMMS
CIMS
RBI/RCM
ERP
Standalone
Systems
Equipment
Performance
Operational
Performance
History
Non-Integrated
Asset
Performance
Management
(EAM, FSM)
Asset
Integrity
Management
Engineering
Information
Management
(Design Tools,
EDMS, EDW)
Reliability &
Maintenance
Management
(CMMS, ERP,
RBI/RCM)
Corrosion
Inspection
Management
(CIMS, PACER)
Inspection
Management
(VISIONS,
IPRSM)
Operational
Applications
(PLC/RTU,
SCADA,
Historian)
Integrated

5. June 8, 2016 | 5 Confidential | L&T Technology Services
Integrated Asset Information Management Model
Design Tools
EDMS
EDW
Document
Control
Engineering
Information
Management
Policy, Standards
& Guidelines
Records
Management
HR
HSE
Content
Applications
Collaboration Workspace
EPC Information
Management
Risk Assessment
Maintenance & Material Management
Reliability & Corrosion Inspection
Remote Monitoring and Tracking
Enterprise Asset Management
Asset Operation Applications
Handover & Integration

7. June 8, 2016 | 7 Confidential | L&T Technology Services
Improving Asset Integrity and Reliability
Client Concern Value Delivered
 IM Processes &
Governance
 Information Quality
Standards
 Ensuring asset information
correctness, completeness
and consistency (3Cs)
 Availability of Integrated ,
updated and reliable Asset
Information
Benefit to Business
 Single source of
information and faster
access of Asset data and
document
 Easy & Quick search of
reliable information leads
to faster & effective
maintenance planning and
scheduling
 Latest information
availability results in more
accurate decisions
Non availability of
strategy for
managing
Information
Delay in
information
retrieval
Poor information
control,
reliability,
integrity,
completeness
Existing
information dump
accuracy &
governance

8. June 8, 2016 | 8 Confidential | L&T Technology Services
Unstructured
Documents
Existing Information
dump
Present
Future
Missing Information/Tags
Quick Search for
Engineers
Handy Commissioning
Data
Efficient Handover
Integrated Approach: Project Phase

9. June 8, 2016 | 9 Confidential | L&T Technology Services
Document Non-Integrated
Duplicate
Documents
Hidden Documents
Missing Information/Tags
Retired/Superseded
Documents
Non As built
Documents
Identified & Separated
As Built Documents
Document Integrated
Unique Documents
Complete
Information/Tags
Extracted Documents
Maintainable Asset
Information
Fixed Equipment
Information
Asset RegisterDesign Information
Relief System
Information
Achieved3C–Correctness,
Completeness,Consistency
Suggested Approach
Integrated Approach: Operate and Maintain Phase
Desired StateCurrent State

11. June 8, 2016 | 11 Confidential | L&T Technology Services
NextGen Asset Performance Management with Industrial IoT
Connected assets with integrated information flow support forecast analysis,
automated alerts and accelerated actions.
Application/
Rule Engine
IoT
Foundation/
Adapter
Asset
Sensors
Smart Asset Management
Predictive Maintenance
Smart Asset
Industry, Cloud, Device
Agnostic Platform

12. June 8, 2016 | 12 Confidential | L&T Technology Services
Augmented Reality in O&G
Valve status Information:
 Current Condition
 Last serviced
 Internal tools info
 Understand the internal structures
Image CaptureImage Compare
3D Model Rendering
Image
Detail Information

13. June 8, 2016 | 13 Confidential | L&T Technology Services
PPE Monitoring System
 During loading of finished goods in
warehouse the personnel will have to work
at a height of 5-6m. Most often, these
personnel fail to use the necessary PPE which
might result in a possible accident
Problem
Statement
 Identification of the possible equipment to
be monitored for the industry
 Identification of the type of sensors to be
integrated.
 Integration of sensors with PPE and data
collection
 Notifications, alarms as needed if any
deviation on safety
Solution
 Detect Non – Usage of necessary PPE by
personnel during loading/unloading of trucks
and alert the concerned stakeholders
 Proper monitoring of PPE ensures the safety
& security of crew and makes workstation
PPE compliant
Business
Benefits

14. June 8, 2016 | 14 Confidential | L&T Technology Services
Future Operations with Resilient Asset Management
IT-OT Integration
Social Media Integration Field Service Team
Actionable Decisions/Situational Awareness
 Exception-based
 Business process model/process/asset
 Informed Business Decisions
 Twitter Integration
 On-line Weather
 Twitter Alarm/Events Notifications
Enabled Field Force Service Team
 Capture planned, emergent work;
Plan, Execute across Team
 Tune work processes
 Mobile Alarm/Event Notifications
Real-time Business Process Orchestration
 Asset Meta Model
 Asset Data Synchronization across IT-OT apps
 Real Time Enriched Analytic Dashboards
Resilient
Asset Info Management
IT-OT Integration
Process Orchestration
Asset
Management
Social Collaboration Intelligent Control Center
Operational Analytics IT-OT Integration

15. June 8, 2016 | 15 Confidential | L&T Technology Services
LTTS Integrated Asset Management (IAM) Services and Solutions
Material & Inventory optimization
• BOM preparation
• MRO inventory optimization
• Material Coding & Cataloguing
Asset Data Management
• Engineering Data Management
• Asset Data build
• Engineering Dara handover
Operation and Maintenance
• Enterprise Asset Management
• Field Service Management
• Asset Mobility Solutions
Predictive Asset Management
• IT-OT integration
• Predictive Asset Analytics
• Mobility with Augmented Reality
Asset Performance Management
• Reliability Centered Maintenance
• Asset Integrity Management
• Root Cause Analysis
Integrated
Asset
Management
Remote Asset Monitoring Services
• RFID, QRC & GIS asset tagging
• GIS based Asset Management
• KPI and Data Analytics

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Services. They may not be disclosed to any third party, copied or reproduced in any form
or used for any purpose, other than that for which they were provided, without the
permission of L&T Technology Services.