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10 years of business engineering




COMPANY PROFILE
April 2013
Who we are. Our Mission.



                       We work “hands on” to change complex
                       organization, turning ideas into sustainable results



                       We call these services Business Engineering
                       because we design, build and implement new
                       “engines” for best-in-class companies



                       We are a “tailor’s workshop” to grow
                       professionally by delivering excellence in product
                       development , planning, manufacturing and
                       distribution
Expertise in business engineering
We come from different areas of expertise, from product development to
manufacturing and retail operations to bring one integrated and unique offering: the
capability of engineering the change and make it happen.


      Product             Planning             Production          Distribution


                                             Manufacturing         Lean Fulfillment &
Innovation Portfolio   Demand Planning
                                             Execution             Logistics Execution




New Product            Manufacturing
                                             Lean Organization     Retail Excellence
Introduction           Advanced Planning
Industry experience is linked with knowledge of IT enablers
We have provided business engineering services working side by side with “best in class” helping
them from concept to realization. Competences and informed opinions on leading software
solutions help translating needs into sustainable requirements


     Strategy                   Business engineering                    Implementation




              Consumer
               Products                           Apparel                           Luxury




                                                                             Discrete and
                                                                                 Process
           Life Sciences                Travel & Services                   Manufacturing
Beamer considers all factors involved in sustainable change
Beamer is a proprietary, pragmatic, business engineering methodology. We work with small
teams of professionals “hands in hands” with our clients, to deliver high quality results and
increased knowledge and culture.


   Experience                    Methodology                                    Team work




                   Reference Model            InfoRelational Model       Change Model
 Beamer
  hands on!       Products and services        Information               Project Management

                  Organization                 Data quality              Risk

                  Processes                    Relations                 Decision sharing

                  Physical network             Rules                     Competences

                  Performances                 Sustainability            Resources
Innovation Portfolio
We help in defining your ideation process and decision criteria


                                               …a top brand in home                  …top european
                                               appliances                            trucks & buses
                                                            …a global lead in        maker
                                                            agriculture machinery
                                                                                  …an apparel and retail
                                               …a leading cruise                  leader
                                               ships builder


 Major Projects:

 •   Open innovation approach across different industries for a global player in home appliances
     (preparation, conservation, washing) willing to collaborate with food producers and retailers; 20 partners
     selected
 •   Projects status assessment, strategic buckets definition, decision criteria and portfolio management for an
     Italian food producer (baby food) with global reach and more than 300 active projects
 •   Ideation challenge management for a design-to-cost initiative in ship design and building; the outcome
     produced more than 100 ideas and 10 concept initiatives; 3 major product changes implemented




                                                                                                     New capability since
                                                                                                           2013
New Product Development & Introduction
We make your innovation processes manageable and effective


                                                …a top Italian brand in baby               …top european trucks
                                                food                                       & buses maker
                                                         …a global lead in
                                                         agriculture machinery       …an apparel and retail
                                                                                     leader
                                               …a leading cruise         …an renewed brand in electrical
                                               ships builder             switches and devices



 Major Projects:

 •   Stage-gate process definition for a global beverage company with presence in several countries;
     standardization of packaging development processes across 20 brands and 12 countries
 •   Product configuration management and design process for an agricultural and machinery company with
     global reach and more than 10.000 products
 •   Redefinition of the concurrent design and engineering processes (body in white, molds and dies, digital
     mockup) with extended network of partners for an automotive car maker; focus on thousands of
     engineering changes and anticipated time-to-market
 •   Introduction of system integration techniques and team collaboration for a major ferry and cruise shipyard


                                                                                                           New capability since
                                                                                                                 2013
Demand Planning.
We help you drive the supply chain through a better use of demand planning processes


                                              …worldwide leader in         …the brand that sets the pace for Italian
                                              eyewear manufacturing        style in jewelry, watches accessories

                                                …a private label frozen                 …top brand in
                                                food producer                           luxury menswear
                                             …a company that produces and distributes      …a luxury brand in furs
                                             kits for clinical diagnostics                 and handbags



 Major Projects:

 •   Assessment of Demand planning performances, chemicals, luxury, manufacturing industries
 •   Design and activation of demand planning for New Product Introduction, eyewear production
 •   Review of demand planning process, to move process from “order forecasting” to “demand request” and
     definition of data model to sustain the new processes.
 •   Activation of demand planning process for a food company (private labels, promo management)
 •   Design of integration between forecasting and calculation of initial allocation for luxury brands
 •   Design of integration between forecasting and in-season flow of products for luxury brands
Manufacturing Advanced Planning.
We activate decision support processes to prevent manufacturing constraints


                                              …worldwide leader in        …worldwide leader in
                                              eyewear manufacturing       agriculture and construction
                                                                          equipment manufacturing

                                                …leader in machinery to                …one of the leading sports
                                                process wood                           brands in the world for
                                                                                       eyewear and apparel



 Major Projects:

 •   Design, prototyping and activation of a Capacity Planning process, eyewear production
 •   Analysis, process mapping, functional requirement definition for Master Production
     Scheduling, Sequencing, automotive industry
 •   Design of integration processes between components and final assembly production, wood machinery
     production
 •   Activation of Capacity and Production Planning processes, eyewear production
 •   Design of planning model and information flows to link demand management to production scheduling
     (demand + capacity + master + MRP + scheduling)
Manufacturing Execution
We design production facilities, processes and information flows to sustain market needs


                                                 …worldwide leader in          …one of the top manufacturers
                                                 eyewear manufacturing         of luxury headwear

                                                     …private label producer            ...producer of sun-indoor
                                                     coffee and cosmetics               tents
                                                   …a cast iron foundry                   …leader in machinery to
                                                                                          process wood



 Major Projects:

 •   Design of layouts for manufacturing plants, house furniture, eyewear, components
 •   Manufacturing intelligence, automotive, automotive components
 •   Definition of information flows and MES capabilities, food and automotive industries
 •   New planning and execution processes to increase integration between components production and final
     assembly, wood machinery
 •   Production plant flexibility study: trade off between different solutions (lay-out, shifts, lean, etc.)
Lean Organization
We streamline processes avoiding non-added value operations


                                              …Automotive components
                                                                                 …one of the top manufacturers
                                                                                 of luxury headwear
                                                 …world leader in eyewear
                                                 production               …the brand that sets the pace for Italian
                                                                             style in jewelry, watches accessories
                                                         …air conditioning



 Major Projects:

 •   Industrial operations redesign, from batch to flow approach, automotive components
 •   Plant re-layout to reduce lead time (from 4 weeks to 1 week) and warehouse (raw up to 50%, finished from
     one month to one week) for an air conditioning company
 •   Lean production approach definition and implementation and for an eyewear global leader, 2000 people
     trained
 •   Components plant flows redesign, eyewear production
 •   Study on lead time variance reduction, luxury watches
Lean Fulfillment and Logistic Execution
We design and activate robust distribution networks to fulfill customer expectations

                                                 …two weee recycling                              …the brand that sets the pace for
                                                 consortiums                                      Italian style in jewelry, watches
                                                                   …worldwide leader in eyewear accessories
                                                                   manufacturing
                                                   …top brand in luxury               …a logistic provider of temperature-
                                                   menswear                           controlled transport services and equipment

                                                 …the largest Italian travel group and     …a private label frozen food producer
                                                 Europe’s n.1 cruise company



 Major Projects:

 •   Network design from green field, design of optimal logistic boxes, (weee recycling)
 •   Stock rebalancing and dynamic allocation for U.S. market, eyewear distribution (13 business channels)
 •   Supply chain re-design, from the field to the shelf, food industry
 •   Network and warehouse optimization in Italy, US, Canada, Russia, Australia, food industry
 •   Inbound flows optimization and workshop fulfillment, automotive and food industries
 •   Retail network design, luxury
 •   Optimization of logistic flows, integration of all logistic activities for cruise industry
 •   Lean warehouse management, food industry
Retail Excellence
We sustain your sales developing “tailored” best in class retail processes

                                                    …the brand that sets the pace for …manufacturer of luxury
                                                    Italian style in jewelry, watches andheadwear
                                                    perfumes                                               …the top provider of
                                             …top brand luxury             …four retail brands in pret-a- prescription
                                             menswear                      porter and fast-fashion         eyewear and
                                                                                                           sunglasses
                                               …a luxury brand in furs             …channel leader in
                                               and handbags                        specialty sun retailing



 Major Projects:

 •   Merchandise and Assortment planning process for a major Italian retailer (4 brands in woman clothes)
 •   On hand inventory optimization for six major U.S. eyewear retail chains (more than 5.000 stores)
 •   Retail network design for a luxury man clothes producer and retailer (around 200 stores)
 •   Supply chain design and implementation for a luxury jewel, watches, accessories and perfume retailer
 •   Product flow optimization for a luxury brand (woman bags, ready to wear, shoes, etc.)
 •   Network optimization for Italian market for an apparel and footwear producer (retail and wholesale)
ANNEX
Projects List
Consumer Goods: Apparel, Footwear, Luxury
        Operations Global        Guidelines Definition for Processes and Information systems (planning and ERP) to support the
        Design                   evolution of Operations

        Components,              Support in the re-design of components production: introduction to lean production
        Lean Production          logics, planning processes, control mechanism, production flows, layouts, etc.

        Supply Chain             Analysis and modeling of the Supply Chain, links between worldwide production flows
        Modeling

        Demand Management        Assessment of Demand management and forecasting processes, re-modeling of current
                                 forecasting processes

        Capacity Planning        Design and support in the Capacity Planning process activation


        PACE: planning           Design and prototyping of the integration model, processes and information systems, between
        activation               planning and execution

        North America            Design of actions and governance of the inventory optimization program at LNAD (5 Retail
        Inventory Optimization   Brands, over 5,000 stores)

        NPI: new product         Design of Governance process of new products introduction: integration of cross-functional
        introduction             processes, feasibility analysis, process definition for forecast of initial quantity

        Stock rebalancing and    Feasibility analysis of North America’s Distribution Network re-design (Oakley, LNAD, LRNA,
        dynamic allocation       Wholesale) and definition of the operation model for the network regionalization
Consumer Good: Apparel, Footwear, Luxury
        Production Planning      Activation of the Production Planning process and related integration with Business processes


        Operations turn-         Analysis, redesign and support in the activation of operations’ processes: Retail & Production
        around                   Planning

        Design of Retail         Analysis and modeling of Retail Operations processes: Planning, Initial quantity, stock sharing,
        Operations               Store to Store transfers, replenishment, etc..

        Merchandise and          Analysis and modeling of Merchandise and Assortment Planning: Direction settings, To-Be
        Assortment Planning      Processes, Software selection

        Supply Chain             Analysis and supply chain modeling: Stock needs Evaluation to support the network, analysis of
        Optimization             forecasting processes quality, TSL definition by point of sale, development of pilot project for
                                 Hong Kong and Macau, design of supply chain’s KPI

        WBU Production Lead      Analysis of production lead time for Watch Business Unit, to reduce variance and increase
        Time variance            quality of production planning

        Assestement of           Analysis of current Merchandise Planning processes, with a focus on Open To Buy process and
        Merchandise Planning     target processes design
        Processes

        Merchandise Planning     Analysis and redisign of physical flows supporting Retail: Initial Quantity, Replenishment,
        Process Revision         Production ReOrders, Quantity in store, etc.

        Supply Chain Design      The project has identified a new distribution model for apparel and footwear products, for
                                 markets: Retail, Wholesale, Internet, Outlet, for brands: Kappa, Robe di Kappa, Superga, K-way

        Supplier collaboration   The project has identified a new collaborative model that facilitates information flows with
                                 suppliers (contractors) and reduce the throughput Lead Time of the production chain
Consumer Goods: Food
        Process optimization      Support in the development of the Italian logistics network. Improving the overall efficiency and
        of distribution –         effectiveness: rationalization of the network, warehouse processes, organizational
        warehouses                alignment, change management, product traceability.

        Process optimization      Study on distribution costs optimization, using TMS for simulation of alternative distribution
        of distribution-          models and business case on development of delivery consolidation criteria.
        transportation
        Sizing of distribution    Distribution center sizing, design of optimal operational processes for the distribution of products
        warehouse for the         in the North American market.
        North American            Evolution model of distribution warehouse.
        market

        Sizing the distribution   Warehouse sizing, design of product flows, optimal operational processes for the australian
        warehouse for the         warehouse.
        Australian market

        Sizing the Russian        Investment analysis, sizing and design of optimal logistical processes for the management of the
        distribution center       distribution in the Russian market


        Inbound Optimization      Design of processes, flows and sizing of the warehouse of the plant to optimize flows from a
        for - the plant in        supplier and the segregation of responsibilities between plant logistics and distribution logistics
        Poland

        Lean Supply Chain for     Design and coordination of a lean initiative to reduce indirect activities and support warehouse
        Russian distribution      performance improvement on Russian distribution center.
        center
Consumer Goods: Food
        Supply Chain Design   Full     Supply      Chain      re-Design:     from      processes     (forecast,      demand
                              management, planning, management of harvest reconnection, etc..) to infrastructures (Finished
                              and Semi-Finished Product networks) to IT systems and key performance indicators.
                              Results highlighted cash flow increase of about 8% of the turnover, service level increasing of
                              about 2,5% and cost reduction of about 2% of the turnover


        Plant Layout Design   The project has evaluated the opportunity cost associated to different production flexibility
                              methods: plant extension and plant layout changes, forecast and planning processes
                              upgrades, changes on working shifts and schedules, lean management


        Assessment of         The project has evaluated the business case associated to the outsourcing of the logistic
        Outbound Logistica    activities on Food finished products


        Process               Production Management Process Design of the Coffe, identification of control criteria and
        Reengineering of      automation level in collecting and analysing data on field, functional specifications definition to
        Coffee Management     activate a MES system
Consumer Goods: non Food
        Supply chain      Support to the project team in defining the more coherent organization for Supply Chain’s
        Organization      activities with the Italian market characteristics and international guide lines of organizational
                          development.

        Plant Redesign    The project has re-designed the organization of the productive departments and the distribution
                          in order to meet the re-launch objectives set by new extraordinary administration


        SAP-APO Project   Project management and Change management during APO solution implementation in
                          Casalpusterlengo Plant for planning and production scheduling
Manufacturing
        Competitive              The study identified the target competitive scenario and the required changes in processes and
        development design       systems


        Control Model            Design Corporate control model, based on Balanced Scorecard



        Collaboratives process   The project has identified the business opportunities associated with the introduction of new
                                 models of collaborative supply chain, in product development, procurement and distribution of
                                 finished products

        Traceability             Technical and economic assessment of a project for traceability evolved transport through the
                                 active RF-ID technology


        Sizing and design of     Design of the new distribution center, definition of internal processes, evaluation of activation
        distribution warehouse   costs.


        Assessment of            Assessment of demand planning processes and the identification of the information architecture
        Demand Planning          more consistent to the budgeting activity for demand and monthly forecasting.
        processes

        Design of planning       Assessment and design of planning processes, from forecasting to machine scheduling, to
        process                  define integration and automation needs (Planning-ERP)
Automotive
        WMS introduction in    GAP Design and Change management associated to Manufacturing suite introduction at FPT
        Bourbon Lancy Plant    plant in Bourbon Lancy, focused on WMS (Warehouse management system) and flow of
                               components inside the plant

        Cost Deployment        Information model design to support Cost Deployment Process at FPT plant in Poland, within
                               the World Class Manufacturing initiative

        Manufacturing suite    Design of method for processes and software capabilities mapping to support the Manufactuirng
                               Suite introduction. Survey on Production processes, survey and design of Planning
                               processes, definition of Manufacturing Analytics and Manufacturing Labor Control

        Assessment on          Analysis of After Sales Supply Chain, to identify operative optimization areas and to improve
        Aftersales Processes   flows management in the entire network


        Warehouse processes    Wharehouse processes review at the main european distribution center, to solve performance
        revision               problems following SAP WMS activation
Travel, Services and Public Administration
         Activation of             Design of the organization and coordination mechanisms in ICT area, to improve innovation
         innovation teams          capability in applications development to support CORE activities.


         Micro-Organization        The project, through the analysis of two pilot sectors of Application development area, has
         analysis of two           identified and estimated operative efficiency drivers of the area.
         apllication
         management sectors

         Organizational            Organizational analysis of two sectors of Regione Piemonte, to support economic-treatment
         Analysis of two           (compensation) processes, pension and insurance treatments of the employees
         sectors

         Traceability and onsite   Feasibility analysis related to application of passive RFID tag for construction site activities and
         integration               materials traceability


         Logistic Architecture     Support to ATKearney in the Logistic Architecture Redesign, iidentification of guidelines and
         Redesign                  economic evaluation associated to an integrated logistic model for the different Business Units
                                   of the company, to support the merge between Telecom Italia and Tim.


         Warehouse processes       Warehouse processes review, to reduce picking errors and             inventory inconsistencies, to
         revision                  increase quality of distribution processes to Company’s stores

         Support to Back office    Process analysis and change management associated to a new Back office system introduction
         system activation         for malls.
Travel, Services and Public Administration
         Supply chain design      Design of Supply Chain business model from "green field" for the development of an Italian
                                  network of recovery and treatment of waste electrical and electronic equipment, definition of
                                  supply specifications, support the activation of the network

         Control model of the     Design and activation of the control model on the company's supply chain, transportation
         supply chain             optimization analysis and redesign of optimal transportation units

         Impact Analysis recast   Analysis of the impact on the Italian network of the recasting of the European Directive on
         weee directive           WEEE optimal model evaluation and identification proposals for issuance of decrees Italian

         Review of the            Support the General Manager in the analysis and review of customer service processes, back
         processes                office, application development and billling

         Change management        Design and change management for Help Desk on Remote Banking, to support the integration
         to HD                    of San Paolo IMI and Banca Intesa banks.

         Business                 Design and support in the activation and development of the business process of Business
         Development              Development, identifying portfolios of services, development of service strategies

         Assessment of DSSP       Support to the Director of Services and Systems for Personnel in the design and activation of
         Department               the process of Portfolio and Demand Management for its management.

         Platform                 Recognition of regional processes of management of calls of tender and identification of areas of
         Bandi, analysis of       common application, in order to unify the software to support the system
         requirements

         Platform Bandi,          Identification of business requirements and unification of criteria for collecting and mapping
         identifying functional   requirements, based on BPMN. Management of the integration between business requirements
         requirements             and application requirements
Travel, Services and Public Administration
         Traceability           Design and change management support for new traceability processes, Food and Beverage
                                warehouse and supply chain flows

         Supply Chain KPI       Design of performance indicators (KPI) related to Supply Chain, Cruise Operations

         Sourcing               Analysis of spending to identify the criteria for sourcing management (information, processes,
                                supply chain integration, etc..), Cruise Operations and Technical Operations


         Logistic Outsourcing   Redesign and outsourcing analysis of distribution network, Cruise Operations and Technical
                                Operations, business case and RFQ definition

         Sourcing Surfing and   Design of reporting and indicators for the analysis of purchasing in relation to the commodities of
         Purchase Order         Cruise Operations. Support in the analysis and design of processes and integration tool with
         integration            suppliers, order lifecycle management, bid and contract management design

         Information Systems    Design of the information system, in the component management, operational, optimization and
                                integration of the supply chain (member companies, corporate clients)

         Corporate              Change management in reviewing and activation of a new organization, also according to the
         Organization           business objectives of the distribution sector.

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Aprile Company Profile - 2013

  • 1. 10 years of business engineering COMPANY PROFILE April 2013
  • 2. Who we are. Our Mission. We work “hands on” to change complex organization, turning ideas into sustainable results We call these services Business Engineering because we design, build and implement new “engines” for best-in-class companies We are a “tailor’s workshop” to grow professionally by delivering excellence in product development , planning, manufacturing and distribution
  • 3. Expertise in business engineering We come from different areas of expertise, from product development to manufacturing and retail operations to bring one integrated and unique offering: the capability of engineering the change and make it happen. Product Planning Production Distribution Manufacturing Lean Fulfillment & Innovation Portfolio Demand Planning Execution Logistics Execution New Product Manufacturing Lean Organization Retail Excellence Introduction Advanced Planning
  • 4. Industry experience is linked with knowledge of IT enablers We have provided business engineering services working side by side with “best in class” helping them from concept to realization. Competences and informed opinions on leading software solutions help translating needs into sustainable requirements Strategy Business engineering Implementation Consumer Products Apparel Luxury Discrete and Process Life Sciences Travel & Services Manufacturing
  • 5. Beamer considers all factors involved in sustainable change Beamer is a proprietary, pragmatic, business engineering methodology. We work with small teams of professionals “hands in hands” with our clients, to deliver high quality results and increased knowledge and culture. Experience Methodology Team work Reference Model InfoRelational Model Change Model Beamer hands on! Products and services Information Project Management Organization Data quality Risk Processes Relations Decision sharing Physical network Rules Competences Performances Sustainability Resources
  • 6. Innovation Portfolio We help in defining your ideation process and decision criteria …a top brand in home …top european appliances trucks & buses …a global lead in maker agriculture machinery …an apparel and retail …a leading cruise leader ships builder Major Projects: • Open innovation approach across different industries for a global player in home appliances (preparation, conservation, washing) willing to collaborate with food producers and retailers; 20 partners selected • Projects status assessment, strategic buckets definition, decision criteria and portfolio management for an Italian food producer (baby food) with global reach and more than 300 active projects • Ideation challenge management for a design-to-cost initiative in ship design and building; the outcome produced more than 100 ideas and 10 concept initiatives; 3 major product changes implemented New capability since 2013
  • 7. New Product Development & Introduction We make your innovation processes manageable and effective …a top Italian brand in baby …top european trucks food & buses maker …a global lead in agriculture machinery …an apparel and retail leader …a leading cruise …an renewed brand in electrical ships builder switches and devices Major Projects: • Stage-gate process definition for a global beverage company with presence in several countries; standardization of packaging development processes across 20 brands and 12 countries • Product configuration management and design process for an agricultural and machinery company with global reach and more than 10.000 products • Redefinition of the concurrent design and engineering processes (body in white, molds and dies, digital mockup) with extended network of partners for an automotive car maker; focus on thousands of engineering changes and anticipated time-to-market • Introduction of system integration techniques and team collaboration for a major ferry and cruise shipyard New capability since 2013
  • 8. Demand Planning. We help you drive the supply chain through a better use of demand planning processes …worldwide leader in …the brand that sets the pace for Italian eyewear manufacturing style in jewelry, watches accessories …a private label frozen …top brand in food producer luxury menswear …a company that produces and distributes …a luxury brand in furs kits for clinical diagnostics and handbags Major Projects: • Assessment of Demand planning performances, chemicals, luxury, manufacturing industries • Design and activation of demand planning for New Product Introduction, eyewear production • Review of demand planning process, to move process from “order forecasting” to “demand request” and definition of data model to sustain the new processes. • Activation of demand planning process for a food company (private labels, promo management) • Design of integration between forecasting and calculation of initial allocation for luxury brands • Design of integration between forecasting and in-season flow of products for luxury brands
  • 9. Manufacturing Advanced Planning. We activate decision support processes to prevent manufacturing constraints …worldwide leader in …worldwide leader in eyewear manufacturing agriculture and construction equipment manufacturing …leader in machinery to …one of the leading sports process wood brands in the world for eyewear and apparel Major Projects: • Design, prototyping and activation of a Capacity Planning process, eyewear production • Analysis, process mapping, functional requirement definition for Master Production Scheduling, Sequencing, automotive industry • Design of integration processes between components and final assembly production, wood machinery production • Activation of Capacity and Production Planning processes, eyewear production • Design of planning model and information flows to link demand management to production scheduling (demand + capacity + master + MRP + scheduling)
  • 10. Manufacturing Execution We design production facilities, processes and information flows to sustain market needs …worldwide leader in …one of the top manufacturers eyewear manufacturing of luxury headwear …private label producer ...producer of sun-indoor coffee and cosmetics tents …a cast iron foundry …leader in machinery to process wood Major Projects: • Design of layouts for manufacturing plants, house furniture, eyewear, components • Manufacturing intelligence, automotive, automotive components • Definition of information flows and MES capabilities, food and automotive industries • New planning and execution processes to increase integration between components production and final assembly, wood machinery • Production plant flexibility study: trade off between different solutions (lay-out, shifts, lean, etc.)
  • 11. Lean Organization We streamline processes avoiding non-added value operations …Automotive components …one of the top manufacturers of luxury headwear …world leader in eyewear production …the brand that sets the pace for Italian style in jewelry, watches accessories …air conditioning Major Projects: • Industrial operations redesign, from batch to flow approach, automotive components • Plant re-layout to reduce lead time (from 4 weeks to 1 week) and warehouse (raw up to 50%, finished from one month to one week) for an air conditioning company • Lean production approach definition and implementation and for an eyewear global leader, 2000 people trained • Components plant flows redesign, eyewear production • Study on lead time variance reduction, luxury watches
  • 12. Lean Fulfillment and Logistic Execution We design and activate robust distribution networks to fulfill customer expectations …two weee recycling …the brand that sets the pace for consortiums Italian style in jewelry, watches …worldwide leader in eyewear accessories manufacturing …top brand in luxury …a logistic provider of temperature- menswear controlled transport services and equipment …the largest Italian travel group and …a private label frozen food producer Europe’s n.1 cruise company Major Projects: • Network design from green field, design of optimal logistic boxes, (weee recycling) • Stock rebalancing and dynamic allocation for U.S. market, eyewear distribution (13 business channels) • Supply chain re-design, from the field to the shelf, food industry • Network and warehouse optimization in Italy, US, Canada, Russia, Australia, food industry • Inbound flows optimization and workshop fulfillment, automotive and food industries • Retail network design, luxury • Optimization of logistic flows, integration of all logistic activities for cruise industry • Lean warehouse management, food industry
  • 13. Retail Excellence We sustain your sales developing “tailored” best in class retail processes …the brand that sets the pace for …manufacturer of luxury Italian style in jewelry, watches andheadwear perfumes …the top provider of …top brand luxury …four retail brands in pret-a- prescription menswear porter and fast-fashion eyewear and sunglasses …a luxury brand in furs …channel leader in and handbags specialty sun retailing Major Projects: • Merchandise and Assortment planning process for a major Italian retailer (4 brands in woman clothes) • On hand inventory optimization for six major U.S. eyewear retail chains (more than 5.000 stores) • Retail network design for a luxury man clothes producer and retailer (around 200 stores) • Supply chain design and implementation for a luxury jewel, watches, accessories and perfume retailer • Product flow optimization for a luxury brand (woman bags, ready to wear, shoes, etc.) • Network optimization for Italian market for an apparel and footwear producer (retail and wholesale)
  • 15. Consumer Goods: Apparel, Footwear, Luxury Operations Global Guidelines Definition for Processes and Information systems (planning and ERP) to support the Design evolution of Operations Components, Support in the re-design of components production: introduction to lean production Lean Production logics, planning processes, control mechanism, production flows, layouts, etc. Supply Chain Analysis and modeling of the Supply Chain, links between worldwide production flows Modeling Demand Management Assessment of Demand management and forecasting processes, re-modeling of current forecasting processes Capacity Planning Design and support in the Capacity Planning process activation PACE: planning Design and prototyping of the integration model, processes and information systems, between activation planning and execution North America Design of actions and governance of the inventory optimization program at LNAD (5 Retail Inventory Optimization Brands, over 5,000 stores) NPI: new product Design of Governance process of new products introduction: integration of cross-functional introduction processes, feasibility analysis, process definition for forecast of initial quantity Stock rebalancing and Feasibility analysis of North America’s Distribution Network re-design (Oakley, LNAD, LRNA, dynamic allocation Wholesale) and definition of the operation model for the network regionalization
  • 16. Consumer Good: Apparel, Footwear, Luxury Production Planning Activation of the Production Planning process and related integration with Business processes Operations turn- Analysis, redesign and support in the activation of operations’ processes: Retail & Production around Planning Design of Retail Analysis and modeling of Retail Operations processes: Planning, Initial quantity, stock sharing, Operations Store to Store transfers, replenishment, etc.. Merchandise and Analysis and modeling of Merchandise and Assortment Planning: Direction settings, To-Be Assortment Planning Processes, Software selection Supply Chain Analysis and supply chain modeling: Stock needs Evaluation to support the network, analysis of Optimization forecasting processes quality, TSL definition by point of sale, development of pilot project for Hong Kong and Macau, design of supply chain’s KPI WBU Production Lead Analysis of production lead time for Watch Business Unit, to reduce variance and increase Time variance quality of production planning Assestement of Analysis of current Merchandise Planning processes, with a focus on Open To Buy process and Merchandise Planning target processes design Processes Merchandise Planning Analysis and redisign of physical flows supporting Retail: Initial Quantity, Replenishment, Process Revision Production ReOrders, Quantity in store, etc. Supply Chain Design The project has identified a new distribution model for apparel and footwear products, for markets: Retail, Wholesale, Internet, Outlet, for brands: Kappa, Robe di Kappa, Superga, K-way Supplier collaboration The project has identified a new collaborative model that facilitates information flows with suppliers (contractors) and reduce the throughput Lead Time of the production chain
  • 17. Consumer Goods: Food Process optimization Support in the development of the Italian logistics network. Improving the overall efficiency and of distribution – effectiveness: rationalization of the network, warehouse processes, organizational warehouses alignment, change management, product traceability. Process optimization Study on distribution costs optimization, using TMS for simulation of alternative distribution of distribution- models and business case on development of delivery consolidation criteria. transportation Sizing of distribution Distribution center sizing, design of optimal operational processes for the distribution of products warehouse for the in the North American market. North American Evolution model of distribution warehouse. market Sizing the distribution Warehouse sizing, design of product flows, optimal operational processes for the australian warehouse for the warehouse. Australian market Sizing the Russian Investment analysis, sizing and design of optimal logistical processes for the management of the distribution center distribution in the Russian market Inbound Optimization Design of processes, flows and sizing of the warehouse of the plant to optimize flows from a for - the plant in supplier and the segregation of responsibilities between plant logistics and distribution logistics Poland Lean Supply Chain for Design and coordination of a lean initiative to reduce indirect activities and support warehouse Russian distribution performance improvement on Russian distribution center. center
  • 18. Consumer Goods: Food Supply Chain Design Full Supply Chain re-Design: from processes (forecast, demand management, planning, management of harvest reconnection, etc..) to infrastructures (Finished and Semi-Finished Product networks) to IT systems and key performance indicators. Results highlighted cash flow increase of about 8% of the turnover, service level increasing of about 2,5% and cost reduction of about 2% of the turnover Plant Layout Design The project has evaluated the opportunity cost associated to different production flexibility methods: plant extension and plant layout changes, forecast and planning processes upgrades, changes on working shifts and schedules, lean management Assessment of The project has evaluated the business case associated to the outsourcing of the logistic Outbound Logistica activities on Food finished products Process Production Management Process Design of the Coffe, identification of control criteria and Reengineering of automation level in collecting and analysing data on field, functional specifications definition to Coffee Management activate a MES system
  • 19. Consumer Goods: non Food Supply chain Support to the project team in defining the more coherent organization for Supply Chain’s Organization activities with the Italian market characteristics and international guide lines of organizational development. Plant Redesign The project has re-designed the organization of the productive departments and the distribution in order to meet the re-launch objectives set by new extraordinary administration SAP-APO Project Project management and Change management during APO solution implementation in Casalpusterlengo Plant for planning and production scheduling
  • 20. Manufacturing Competitive The study identified the target competitive scenario and the required changes in processes and development design systems Control Model Design Corporate control model, based on Balanced Scorecard Collaboratives process The project has identified the business opportunities associated with the introduction of new models of collaborative supply chain, in product development, procurement and distribution of finished products Traceability Technical and economic assessment of a project for traceability evolved transport through the active RF-ID technology Sizing and design of Design of the new distribution center, definition of internal processes, evaluation of activation distribution warehouse costs. Assessment of Assessment of demand planning processes and the identification of the information architecture Demand Planning more consistent to the budgeting activity for demand and monthly forecasting. processes Design of planning Assessment and design of planning processes, from forecasting to machine scheduling, to process define integration and automation needs (Planning-ERP)
  • 21. Automotive WMS introduction in GAP Design and Change management associated to Manufacturing suite introduction at FPT Bourbon Lancy Plant plant in Bourbon Lancy, focused on WMS (Warehouse management system) and flow of components inside the plant Cost Deployment Information model design to support Cost Deployment Process at FPT plant in Poland, within the World Class Manufacturing initiative Manufacturing suite Design of method for processes and software capabilities mapping to support the Manufactuirng Suite introduction. Survey on Production processes, survey and design of Planning processes, definition of Manufacturing Analytics and Manufacturing Labor Control Assessment on Analysis of After Sales Supply Chain, to identify operative optimization areas and to improve Aftersales Processes flows management in the entire network Warehouse processes Wharehouse processes review at the main european distribution center, to solve performance revision problems following SAP WMS activation
  • 22. Travel, Services and Public Administration Activation of Design of the organization and coordination mechanisms in ICT area, to improve innovation innovation teams capability in applications development to support CORE activities. Micro-Organization The project, through the analysis of two pilot sectors of Application development area, has analysis of two identified and estimated operative efficiency drivers of the area. apllication management sectors Organizational Organizational analysis of two sectors of Regione Piemonte, to support economic-treatment Analysis of two (compensation) processes, pension and insurance treatments of the employees sectors Traceability and onsite Feasibility analysis related to application of passive RFID tag for construction site activities and integration materials traceability Logistic Architecture Support to ATKearney in the Logistic Architecture Redesign, iidentification of guidelines and Redesign economic evaluation associated to an integrated logistic model for the different Business Units of the company, to support the merge between Telecom Italia and Tim. Warehouse processes Warehouse processes review, to reduce picking errors and inventory inconsistencies, to revision increase quality of distribution processes to Company’s stores Support to Back office Process analysis and change management associated to a new Back office system introduction system activation for malls.
  • 23. Travel, Services and Public Administration Supply chain design Design of Supply Chain business model from "green field" for the development of an Italian network of recovery and treatment of waste electrical and electronic equipment, definition of supply specifications, support the activation of the network Control model of the Design and activation of the control model on the company's supply chain, transportation supply chain optimization analysis and redesign of optimal transportation units Impact Analysis recast Analysis of the impact on the Italian network of the recasting of the European Directive on weee directive WEEE optimal model evaluation and identification proposals for issuance of decrees Italian Review of the Support the General Manager in the analysis and review of customer service processes, back processes office, application development and billling Change management Design and change management for Help Desk on Remote Banking, to support the integration to HD of San Paolo IMI and Banca Intesa banks. Business Design and support in the activation and development of the business process of Business Development Development, identifying portfolios of services, development of service strategies Assessment of DSSP Support to the Director of Services and Systems for Personnel in the design and activation of Department the process of Portfolio and Demand Management for its management. Platform Recognition of regional processes of management of calls of tender and identification of areas of Bandi, analysis of common application, in order to unify the software to support the system requirements Platform Bandi, Identification of business requirements and unification of criteria for collecting and mapping identifying functional requirements, based on BPMN. Management of the integration between business requirements requirements and application requirements
  • 24. Travel, Services and Public Administration Traceability Design and change management support for new traceability processes, Food and Beverage warehouse and supply chain flows Supply Chain KPI Design of performance indicators (KPI) related to Supply Chain, Cruise Operations Sourcing Analysis of spending to identify the criteria for sourcing management (information, processes, supply chain integration, etc..), Cruise Operations and Technical Operations Logistic Outsourcing Redesign and outsourcing analysis of distribution network, Cruise Operations and Technical Operations, business case and RFQ definition Sourcing Surfing and Design of reporting and indicators for the analysis of purchasing in relation to the commodities of Purchase Order Cruise Operations. Support in the analysis and design of processes and integration tool with integration suppliers, order lifecycle management, bid and contract management design Information Systems Design of the information system, in the component management, operational, optimization and integration of the supply chain (member companies, corporate clients) Corporate Change management in reviewing and activation of a new organization, also according to the Organization business objectives of the distribution sector.