1. MAHESH KUMAR. J
Mobile: +91 – 9791267998 ∞ E- Mail : sanjayaakashmaheshkumar@gmail.com
Achievement – driven professional, seeking challenging assignments in Production planning & Control/
Maintenance operations/ Metallurgy operations / purchase activities with a growth- oriented organization
of repute in Heat Treatment / Manufacturing / Food and brewages Industry
PROFILE SUMMARY
Result – oriented professional with nearly 10 years of commendable success in:
PRODUCTION PLANNING & CONTROL MAINTENANCE OPERATIONS QUALITY ASSURANCE & CONTROL
PLANT ADMINISTRATION PROCESS ENHANCEMENTS METALLURY OPERATIONS
HEATTREATMENT PROCESS & CONTROL LIAISON & COORDINATION PURCHASE & STORES
 Proficient in appraising the prevalent production system/ procedures identifying loopholes if any and undertaking result –
oriented measures for alleviating them and documenting the same
 Demonstrated abilities in enhancing production process operations, optimizing resource & capacity utilization and
escalating productivity & operational efficiencies while curtailing costs & expenses
 Expertise in ensuring that sufficient human, financial, technological, informational & material resources are available for
carrying out effective plant operations.
 Significant exposure in handling activities including planning, scheduling & implementing plant capacity enhancement
activities, techno- commercial activities, vendor development, implementation of SOP and quality & safety guidelines
 An effective communicator with honed interpersonal, planning, decision making, leadership and problem solving skills
ORGANIZATIONAL EXPERIENCE
Since Jul’14 IND CARB, Manager - Operations, Bangalore
Jul’13 – Jun’14 Unitherm Engineer Ltd, Senior Manager – Production, Bangalore.
Dec’05 – Jun’13 Indwel Metaltreater Pvt. Ltd, In charge – Factory, Trichy
Growth Path:
Dec’05 – Apr’06 Shift In – Charge
May’06- Aug’08 Production & Maintenance Engineer M/s. INDWEL METAL TREATER
Sep’08 – Jun’13 Manager Factory
Jun’13 – Jun’ 14 Senior Manager M/s. UNITHERM ENGINEERS LTD
Since Jul’14 Manager – Operations M/s. IND CARB
Key Result Area:
 Carrying out:
5s activities & scrap analysis and administering daily receipt, storage list & rejection notification
Mock drill in presence of Factory inspector & collector of pudukkotai within a span of 6 months
 Involved in renewing factory license, Pollution consent order for air & water, Fire License, Industries running license,
etc.
 Shouldered the responsibility of maintaining :
FIFO, Lot control & Location control
Spares availed for entire plant operations
Validation study/thermal process study/nine pole study
Customer feedback, supplier evaluation, maintenance , quality manual, quality procedures, SOP, work
instruction , training schedule, training record & effectiveness, employee competency mapping, internal audit,
MRM, check list and furnace efficiency
 Monitoring production operations with respect to cost, resource deployment, time over – runs, quality compliance and
manpower planning to ensure timely execution of activities
 Handling the planning, scheduling and management of production; ensuring completion of assignments within time and
budgetary parameters
 Planning & effectuating predictive maintenance schedules for various equipment/ lines to increase machine uptime &
equipment reliability
 Implementing maintenance schedule and carrying out periodic checks to ensure performance of various equipment and
maintaining requisite document for the same
 Taking stringent quality measures including preparation of necessary documents for ensuring compliance with
standards & customer requirements
 Executing various techniques for cycle time/ cost reduction, entailing identification of opportunities, analysis of data,
conduction of tests, cost benefit analysis and implementation
 Administration activities related to man, machine & material on the shop floor

2. MAHESH KUMAR. J
Mobile: +91 – 9791267998 ∞ E- Mail : sanjayaakashmaheshkumar@gmail.com
 Offering technical knowledge regarding M/c operations and assisting individuals in operating machine
 Managing case carburizing, annealing, normalizing & direct hardening through 100% quality
 Attending & resolving processing problems of maintenance on M/C
Accomplishments:
At IND CARB, Bangalore:
 Bestowed with Best Supplier Co- ordination Award by the company for TQM in 2013
 Trained in life saver, First Aid, 7QC tools & ISO/ TS documentations
 Significantly contributed in implementing continual improvements to reduce unused Electricity and saved 2 lakh per
month
 Steered effort in establishing a green atmosphere in plant to implement lawn in unused land in factory and reduced
plastic inventory & daily department wise cleaning/ removing unwanted deposit in factory provinces
At Unitherm Engineer Ltd., Bangalore:
 Conferred with “Best Performance of the year Award” within a span of 6 months for reducing cost and increased
business
 Steered effort in reducing:
Variable cost below the budget within first 3 months
In – house rejection by training production team, following & implementing as per the system such as process
audit, plant monitoring, daily production review report, daily check list, job route card, etc.,
Quality issue and satisfying customer by improving quality & delivery within the lead time
 Essayed a stellar role in improving:
Increase in Sales – by introducing gas cooling technology & new customer development
Increase in Fixture life – by handling and maintaining Preventives for each quench
Played a vital role in increasing the top line movement through continuous visit to existing customer in order
to support in terms of quality and delivery
Increased sales from 20 to 30 and from 30 to 40 lakh with a span of 3 months by adding new business
Handled maintenance operations without supplier involvement
At Indwel Metaltreater Pvt Ltd., Trichy:
 Steered effort in reducing
Breakdown maintenance by 10% through regular preventives and implemented predictive maintenance to
ensure the capability of electrical motor on daily, weekly, quarter, half & yearly basis
Operating cost reduced by decreasing career gas flow/ process cycle reduced by increasing the temperature
without affecting the customers specification
Essayed a stellar role in achieving no rejections from end customer through vigorous monitoring of process &
on – time maintenance
Handled more than 100 staff & workers for a spam of 5 years without any issues
ACADEMIC DETAIL
2016 JOINED INTERNATIONAL MBA IN OPERATIONS AND MANAGEMENT (URAL FEDERAL UNIVERSITY)
2005 DIPLOMA IN MECHANICAL ENGINEERING FROM NALANDA VISHWAVIDYALAYA (AUTONOMOUS)
2002 SECONDARY EDUCATION FROM LAKSHMI VIDYALAYA
KNOWLEDGE PURVIEW
 Operation & maintenance – all types of furnace and forging press, Nitrogen generator, Trolley, Methanol Pimps, LPG
vaporizers, Tempering furnaces , Wash machines, LPG bullets, Metallography, Air compressors and diesel generators
 Handled all equipment & machines related to mechanical maintenance
 Purchase activities – Supplier monitoring & evaluation /PO / Quotation assessment/ Negotiations etc.,
 Quality – MSA/ ISO / TS/ CQI9/ SOP/ PPAP/FMEA/ PDCA/CAPA/ISHIKAWA etc.,
 Stores - Inward and outward registers / Critical Spares monitoring & management
 System – Microsoft office / SAP/ Trouble shooting etc.,
PERSONAL DETAILS
Date of Birth: 3rd June, 1987
Address : No. 2/180, Melathoppu, Suliyakkotai, Saliyamangalam, Papanasam, Tanjore
Languages known: English, Tamil, Hindi and Kannada.

3. MAHESH KUMAR. J
Mobile: +91 – 9791267998 ∞ E- Mail : sanjayaakashmaheshkumar@gmail.com

4. MAHESH KUMAR. J
Mobile: +91 – 9791267998 ∞ E- Mail : sanjayaakashmaheshkumar@gmail.com