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Rocky Hill Farm Digester Project By Marianne, Fran, and Joe Buzun
Constructing the Tube ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Delivery of 36 foot section
Welding the two sections
Completed 53 foot tube
Building the Stanchions  ,[object Object],[object Object],[object Object]
Pouring the Concrete Pads
Placement of stands on concrete pads
Tube is placed onto stanchions
Gearing ,[object Object],[object Object],[object Object]
Main Sprocket
Gear Reducer
Gear Reducing Transmission
 
Finished Machine ,[object Object],[object Object],[object Object],[object Object]
Finished before insulation
Finished after insulation
 
Material to be composted
Product before screening
 
Material being loaded
Disney Composting Site
 
 
 
 
 
 

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Rocky Hill Farm Digester Project - Buzun

Notes de l'éditeur

  1. The tube has been delivered and is being lifted off the trailer.
  2. After many hours of welding we have lengthened the tube, added a door and moved the end rings in place.
  3. This is the final site where the digester will be installed on two metal stands that we fabricated which rests on two concrete pads.
  4. Things are moving right along and the crane once again has arrived to lift the digester onto the metal stands.
  5. We have had a very busy fall fabricating all the gears and conveyor stands, but alas winter has arrived and now we are fighting the weather.
  6. This is a close up view of the gears and chains that turn the digester.
  7. The gear box turns the massive gears and chains.
  8. We’re very scientific at Rocky Hill. Notice the chalk lines that we used to time to see how long it takes for the digester to make one revolution.
  9. The end is near. The electricity has been hooked up and the switch has been turned on. It Works!
  10. The insulation has been installed to retain the heat for the digester to work its magic. Compost is coming out steaming after 3 days of slow turning.
  11. The digester has been a challenging project but extremely rewarding to see the end product.
  12. This is what the raw material looks like as it goes into the digester. It is a mixture of food waste, cardboard, wood chips, leaves and grass.
  13. After 3 days of rotating in the digester the raw mixture is emptied out and is unrecognizable. The volume has been reduced by about 65%.
  14. There are 3 temperature gauges in various locations to monitor how much heat the material is generating as it turns in the digester. Ideally you want to be between 140F-160F.
  15. Mike, our foreman loads the digester every morning with fresh material to constantly feed the tube.