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Chapter 2
Cost Concepts And Design
        Economic
Fixed, Variable and Incremental
             costs.
Fixed costs :

 Unaffected by changes in activity level over a
  feasible range of operations for the capacity or
  capability available.

 Example :insurance and taxes on facilities,
  administrative salaries, license fees, and
  interest costs on borrowed capital.
Variable Costs :

• It vary in total with the number of the output
  unite .
• Example :
 costs of material and labor used in a product or
  service, because they vary in total with the
  number of output units even though costs per
  unit remain the same.
More ways to categorize costs

• Direct: can be measured and allocated to a specific
  work activity
    (Materials, Labor)
• Indirect: difficult to attribute or allocate to a
  specific output or work activity
      (overhead, maintenance)
• Standard cost: cost per unit of output,
    Standard costs play an important role in cost control and
    other management functions.
• Cash cost: a cost that involves a payment of cash.
• Book cost: a cost that does not involve a cash
  transaction but is reflected in the accounting
  system.
    ( equipments, machines, Depreciation)

• Sunk cost: a cost that has occurred in the past and
  has no relevance to estimates of future costs and
  revenues related to an alternative course of action.
   (money spend on a passport)
• Opportunity cost: the monetary advantage foregone due
  to limited resources. The cost of the best rejected
  opportunity.
   ( A student can work with 10,000$ Per year.
     or goes to the university for a year and spend 5,000$.
     Opportunity cost = 15,000$)

• Life-cycle cost: the summation of all costs related to a
  product, structure, system, or service during its life
  span.
Example 2-1
Cost Factor    Site A       Site B        •5,000 cubic yards of
Distance      6 miles       4.3 miles     asphalt
Monthly       $1,000        $5,000        •4 months (17 weeks
rental cost                               5- days a week)
Cost (Set up $ $15,000      $25,000       •Compare the
Removing)
Equipment
                                           2 sites??!!!!!
Hauling       $1.15/yd3 –   $1.15/yd3 –   •NOTE:
expenses      mile          mile          •Rent , Set up/
                                          Removal and Flag
Flag person   No need       $96/day       person are Fixed costs
                            ($8,160)
                                          BUT
BUT Hauling is variable cost
Site A = 6*5000*$1.15 = $345,000
Site B= 4.3*5,000*$1.15 = $247,250
Then the total cost is
2. Which is the better site?    Site B


3. How many cubic yards of asphalt does the contractor have to
deliver before starting to make a profit if paid 8.05$ per cubic yard
‫ سئل الحسن البصري عن سر زهده في الدنيا فقال:‬
                                     ‫ أربعة أشياء‬

     ‫علمت أن عملي ل يقوم به غيري فاشتغلت به.‬

‫وعلمت أن رزقي ل يذهب إلى غيري فاطمأن قلبي.‬

‫و علمت أن ال مطلع علي فاستحييت أن يراني على‬
                                     ‫معصية.‬

‫وعلمت أن الموت ينتظرني فاعددت الزاد للقاء ربي.‬
The General Economic Environment
Goods and service are produced and desired because they
have utility.

Utility: The power to satisfy human wants and needs.

Utility is most commonly measured in terms of value.

Value: the price that must be paid to obtain the particular
        item.

Necessities and Luxuries needs.
Price And Demand
 Engineering focusing on increasing the utility
  (value) of materials by changing their form or
  location.

 P : the price that must be paid
 D: is the quantity that must be demanded or
  purchased
The general price-demand relationship
The demand for a product or service is directly related to
its price according to

                  p = a - bD
       for 0 ≤ D ≤ a/b , a > 0, b > 0

where p is price, D is demand, and a and b are constants
that depend on the particular product or service.
 a = price axis intercept
 -b = slope
Total Revenue Function

Total revenue is the product of the selling price per unit,
p, and the number of units sold, D.
             TR = p × D


From: p = a – bD


We find:
Maximize Revenue

    TR = a D − b D 2



    d 2TR
        2
          = − 2b < 0
    dD

The demand at maximum revenue:   ˆ = a
                                 D
                                     2b

                ˆ     ˆ     a2   a2   a2
 Maximum TR = a D − b D 2 =    −    =
                            2b 4b 4b
Profit

   Profit = Total Revenue (TR) – Total Cost (CT)

 Total Cost (CT) = Fixed Cost (CF) + Variable Cost (CV)
                   CT = C F + CV

Variable Cost (CV) = Variable cost per unit (cv) × Demand (D)
                     CV = cv × D

 Total Cost: CT = C F + c v D
Maximum profit

Scenario 1: Demand is a function of price ( p = a – bD)


TR = a D − b D 2
Profit = Total Revenue (TR) – Total Cost (CT)

      and     CT = C F + cv D

      and     TR = a D − b D 2

            Then   Profit = (a D − b D 2 ) − ( CF + cv D)
                   Profit = − b D 2 + (a − cv ) D − CF

To find the maximum profit       d ( profit )
                                              = a − cv − 2 b D = 0
                                     dD
                                 d 2 ( profit )
                                         2
                                                = − 2b < 0
                                     dD

                                a − cv
 Demand at Max profit:     D *=
                                 2b
Breakeven points are found when
      Total Revenue = Total Cost.

       a D − b D 2 = CF + cv D
        − b D 2 + (a − cv ) D − CF = 0

 The demand at breakeven:


  D′ =
                       [
       − ( a − c v ) ± ( a − c v ) − 4 ( − b )( − C F )
                                  2
                                                          ]   1
                                                                  2


                              − 2b
Example: A company produces an electronic timing switch. The
   fixed cost (CF) is 73,000$ per month. The variable cost per unit
   (cv) is 83$. The selling price per unit (p = 180$ – 0.02D).
B. Determine the optimal volume of product?
C. Find the volume at breakeven occurs, what is the range of
   profitable demand?

Solution:
A. a = 180, b = 0.02
              a − cv 180 − 83
       D *=         =          = 2,425 units per month
               2b     2 × 0.02
B.    Total Revenue = Total Cost.
     a D − b D 2 = CF + cv D
     − b D 2 + (a − cv ) D − CF = 0


D′ =
                     [
     − ( a − c v ) ± ( a − c v ) − 4 ( − b )( − C F )
                                2
                                                        ]   1
                                                                2


                            − 2b

                D′ =
                               [
                     − 97 ± ( 97 ) − 4 ( − 0.02 )( − 73000 )
                                      2
                                                                    ]   1
                                                                            2


                                    − 2( 0.02 )

                       − 97 + 59.74
                   ′
                  D1 =              = 932 unit per month
                          − 0.04
                       − 97 − 59.74
                    ′
                  D2 =              = 3,918 unit per month
                           − 0.04
                    Range = 932 to 3,918 unit per month
Scenario 2: Price and Demand are independent

               TR = P × D
Example:
Variable cost per service hour = 62$.
Selling price = 85.56$ per hour.
Maximum Hours per year = 160,000 hours.
Fixed cost = 2,024,000$ per year.
F. What is the breakeven point in hours and in % of total capacity?

     Total revenue = Total cost       (breakeven)
               p D′ = C F + cv D′
                          CF
                  D′ =
                       ( p − cv )
               2024000
     D′ =                 = 85,908 hours per year
            ( 85.56 − 62)
           85,908
     D′ =         = 0.537 = 53.7% of capacity
          160,000
B. What is the % reduction In breakeven point (sensitivity) if:
  1. Fixed cost reduced by 10%?

                          0.9( 2024000)
                   D′ =                  = 77,138 hours per year
                           ( 85.56 − 62)
                                   85,908 − 77,318
                  D′ reduction =                   = 0.1 =10%
                                       85,908



 2. variable cost per hour reduced by 10%?

                       2024000
           D′ =                       = 68,011 hours per year
                  ( 85.56 − 0.9 × 62)
                            85,908 − 68.011
           D′ reduction =                   = 0.208 = 20.8%
                                85,908
3. selling price increase by 10%?

                    2024000
         D′ =                     = 63,021 hours per year
                (1.1× 85.56 − 62)
                         85,908 − 63,021
        D′ reduction =                   = 0.266 = 26.6%
                             85,908




Then the breakeven point is more sensitive to reduction in
variable cost than fixed cost

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Ch2(2011

  • 1. Chapter 2 Cost Concepts And Design Economic
  • 2. Fixed, Variable and Incremental costs.
  • 3. Fixed costs :  Unaffected by changes in activity level over a feasible range of operations for the capacity or capability available.  Example :insurance and taxes on facilities, administrative salaries, license fees, and interest costs on borrowed capital.
  • 4. Variable Costs : • It vary in total with the number of the output unite . • Example : costs of material and labor used in a product or service, because they vary in total with the number of output units even though costs per unit remain the same.
  • 5. More ways to categorize costs • Direct: can be measured and allocated to a specific work activity (Materials, Labor) • Indirect: difficult to attribute or allocate to a specific output or work activity (overhead, maintenance) • Standard cost: cost per unit of output, Standard costs play an important role in cost control and other management functions.
  • 6. • Cash cost: a cost that involves a payment of cash. • Book cost: a cost that does not involve a cash transaction but is reflected in the accounting system. ( equipments, machines, Depreciation) • Sunk cost: a cost that has occurred in the past and has no relevance to estimates of future costs and revenues related to an alternative course of action. (money spend on a passport)
  • 7. • Opportunity cost: the monetary advantage foregone due to limited resources. The cost of the best rejected opportunity. ( A student can work with 10,000$ Per year. or goes to the university for a year and spend 5,000$. Opportunity cost = 15,000$) • Life-cycle cost: the summation of all costs related to a product, structure, system, or service during its life span.
  • 9. Cost Factor Site A Site B •5,000 cubic yards of Distance 6 miles 4.3 miles asphalt Monthly $1,000 $5,000 •4 months (17 weeks rental cost 5- days a week) Cost (Set up $ $15,000 $25,000 •Compare the Removing) Equipment 2 sites??!!!!! Hauling $1.15/yd3 – $1.15/yd3 – •NOTE: expenses mile mile •Rent , Set up/ Removal and Flag Flag person No need $96/day person are Fixed costs ($8,160) BUT
  • 10. BUT Hauling is variable cost Site A = 6*5000*$1.15 = $345,000 Site B= 4.3*5,000*$1.15 = $247,250 Then the total cost is
  • 11. 2. Which is the better site? Site B 3. How many cubic yards of asphalt does the contractor have to deliver before starting to make a profit if paid 8.05$ per cubic yard
  • 12. ‫ سئل الحسن البصري عن سر زهده في الدنيا فقال:‬ ‫ أربعة أشياء‬ ‫علمت أن عملي ل يقوم به غيري فاشتغلت به.‬ ‫وعلمت أن رزقي ل يذهب إلى غيري فاطمأن قلبي.‬ ‫و علمت أن ال مطلع علي فاستحييت أن يراني على‬ ‫معصية.‬ ‫وعلمت أن الموت ينتظرني فاعددت الزاد للقاء ربي.‬
  • 13. The General Economic Environment
  • 14. Goods and service are produced and desired because they have utility. Utility: The power to satisfy human wants and needs. Utility is most commonly measured in terms of value. Value: the price that must be paid to obtain the particular item. Necessities and Luxuries needs.
  • 15. Price And Demand  Engineering focusing on increasing the utility (value) of materials by changing their form or location.  P : the price that must be paid  D: is the quantity that must be demanded or purchased
  • 16. The general price-demand relationship
  • 17. The demand for a product or service is directly related to its price according to p = a - bD for 0 ≤ D ≤ a/b , a > 0, b > 0 where p is price, D is demand, and a and b are constants that depend on the particular product or service. a = price axis intercept -b = slope
  • 18. Total Revenue Function Total revenue is the product of the selling price per unit, p, and the number of units sold, D. TR = p × D From: p = a – bD We find:
  • 19. Maximize Revenue TR = a D − b D 2 d 2TR 2 = − 2b < 0 dD The demand at maximum revenue: ˆ = a D 2b ˆ ˆ a2 a2 a2 Maximum TR = a D − b D 2 = − = 2b 4b 4b
  • 20.
  • 21. Profit Profit = Total Revenue (TR) – Total Cost (CT) Total Cost (CT) = Fixed Cost (CF) + Variable Cost (CV) CT = C F + CV Variable Cost (CV) = Variable cost per unit (cv) × Demand (D) CV = cv × D Total Cost: CT = C F + c v D
  • 22. Maximum profit Scenario 1: Demand is a function of price ( p = a – bD) TR = a D − b D 2
  • 23. Profit = Total Revenue (TR) – Total Cost (CT) and CT = C F + cv D and TR = a D − b D 2 Then Profit = (a D − b D 2 ) − ( CF + cv D) Profit = − b D 2 + (a − cv ) D − CF To find the maximum profit d ( profit ) = a − cv − 2 b D = 0 dD d 2 ( profit ) 2 = − 2b < 0 dD a − cv Demand at Max profit: D *= 2b
  • 24. Breakeven points are found when Total Revenue = Total Cost. a D − b D 2 = CF + cv D − b D 2 + (a − cv ) D − CF = 0 The demand at breakeven: D′ = [ − ( a − c v ) ± ( a − c v ) − 4 ( − b )( − C F ) 2 ] 1 2 − 2b
  • 25. Example: A company produces an electronic timing switch. The fixed cost (CF) is 73,000$ per month. The variable cost per unit (cv) is 83$. The selling price per unit (p = 180$ – 0.02D). B. Determine the optimal volume of product? C. Find the volume at breakeven occurs, what is the range of profitable demand? Solution: A. a = 180, b = 0.02 a − cv 180 − 83 D *= = = 2,425 units per month 2b 2 × 0.02
  • 26. B. Total Revenue = Total Cost. a D − b D 2 = CF + cv D − b D 2 + (a − cv ) D − CF = 0 D′ = [ − ( a − c v ) ± ( a − c v ) − 4 ( − b )( − C F ) 2 ] 1 2 − 2b D′ = [ − 97 ± ( 97 ) − 4 ( − 0.02 )( − 73000 ) 2 ] 1 2 − 2( 0.02 ) − 97 + 59.74 ′ D1 = = 932 unit per month − 0.04 − 97 − 59.74 ′ D2 = = 3,918 unit per month − 0.04 Range = 932 to 3,918 unit per month
  • 27. Scenario 2: Price and Demand are independent TR = P × D
  • 28. Example: Variable cost per service hour = 62$. Selling price = 85.56$ per hour. Maximum Hours per year = 160,000 hours. Fixed cost = 2,024,000$ per year. F. What is the breakeven point in hours and in % of total capacity? Total revenue = Total cost (breakeven) p D′ = C F + cv D′ CF D′ = ( p − cv ) 2024000 D′ = = 85,908 hours per year ( 85.56 − 62) 85,908 D′ = = 0.537 = 53.7% of capacity 160,000
  • 29. B. What is the % reduction In breakeven point (sensitivity) if: 1. Fixed cost reduced by 10%? 0.9( 2024000) D′ = = 77,138 hours per year ( 85.56 − 62) 85,908 − 77,318 D′ reduction = = 0.1 =10% 85,908 2. variable cost per hour reduced by 10%? 2024000 D′ = = 68,011 hours per year ( 85.56 − 0.9 × 62) 85,908 − 68.011 D′ reduction = = 0.208 = 20.8% 85,908
  • 30. 3. selling price increase by 10%? 2024000 D′ = = 63,021 hours per year (1.1× 85.56 − 62) 85,908 − 63,021 D′ reduction = = 0.266 = 26.6% 85,908 Then the breakeven point is more sensitive to reduction in variable cost than fixed cost