Quality is main aspect in Pre engineered steel buildings. it is applicable to each and every parameter of PEB design. while manufacturing a PEB , it is essential to maintain QAP. for more details visit http://www.mbphenix.com

1. NAME OF CUSTOMER : JOB NO:
1
1.1 Steel Plate a) Chemical Properties a) Mill TC Verification a) 100% ASTM A 572 Gr 50 a) R a) Mill TC
b) Mechanical Properties b) Mill TC Verification b) 100% or equivalent material b) R b) Mill TC
c) Dimensions c) Measurement c) 1No./ Incoming Vehicle c) I c) PCT-Inspection report
1.2 Hot Rolled & Hollow a) Chemical Properties a) Mill TC Verification a) 100% IS2062 E250 WA a) R a) Mill TC
Sections b) Mechanical Properties b) Mill TC Verification b) 100% For HR sections b) R b) Mill TC
(Beam/Channel/Angle c) Dimensions c) Measurement c) 1No./ Incoming Vehicle IS 1239, IS 4923, I S 1161 c) I c) PCT-Inspection report
Bar, Beams, pipes etc.) for Pipe / Hollow sections
1.3 Purlin & Panel Coils a) Chemical Properties a) Mill TC Verification a) 100% ASTM A 792 Gr . 50 / 80 a) R a) Mill TC
b) Mechanical Properties b) Mill TC Verification b) 100% for Panel b) R b) Mill TC
c) Dimensions c) Measurement c) 1No./ Incoming Vehicle ASTM A 653 Gr 50 for GI & c) I c) PCT-Inspection report
ASTM A 1011 Gr 50 for Plain
Purlins
2
2.1 Bolts, Nuts & Washers a) Chemical properties a) Mfr. TC Verification a) 100 % ASTM A 325, A563 & A 436 a) R a) Manufacturer TC
(Fasteners) b) Mechanical properties b) Mfr.TC Verification b) 100 % b) R b) Manufacturer TC
c) Dimension c) Measurement c) Sample-1 in 3000 c) I c) PCT-Inspection report
2.2 Doors, Windows, FRP a) Material a) Mfr. TC Verification a) 100 % As per Drawing & a) R a) Manufacturer TC
ventilators, skylights etc. b) Dimensions b) Measurement b) Random Sample client Specifications b) R b) PCT-Inspection report
3
3.1 Fabrication of Primary a) Dimension a) Measurement a) 50 % Fabrication-As Per Dwg. a) I a) PCT-Inspection report
Structure and MBMA
3.2 a) Dimension a) Measurement a) 100% Fabrication-As Per Dwg. a) I a) PCT-Inspection report
b) Part Identification b) Verification b) 100% and MBMA
4
4.1 Welding Procedure a) Procedure Specification a) Verification / Review a) 100% a) R a) WPS
b) Procedure Qualification b) Verification / Review b) 100 % b) R b) PQR
c) Welder Qualification c) Verification / Review c) 100 % c) R c) WPQ
4.2 Welding Inspection a) Visual Defects a) Visual a) 100% a) I a) PCT-Inspection report
b) Weld size b) Measurement b) 50 % b) I b) PCT-Inspection report
c) Surface Defects c) DP Test c) 1 Joint /Day c) I c) PCT-Inspection report
d)Under surface defects d) Ultrasonic Test d) 1 Joint / Day d) I d) PCT-Inspection report
5
5.1 a) Surface preparation a) Measurement & Visual a) 1 Sample / Day As per Client requirement a) I a) PCT-Inspection report
b) Surface Coating b) Measurement- DFT b) 1 Sample / Day and Specifications b) PCT-Inspection report
6
6.1 a) Dimensions a) Measurement a) 1 Sample / Shift As per Drawing , MBMA & a) I a) PCT-Inspection report
b) Surface & Shape b) Visual b) Random client Specifications
LEGEND :-
R - Review PCT - Phenix Construction Technology ASTM- American Society for Material & Testing
I - Inspection AWS - American Welding Society
MBMA - Metal Building Manufacturer's Association
Prepared by : ____________________ Reviewed & Approved by : _________________________
Phenix - Head Q.A./Q.C. Customer / Third Party Insp.
IS - Indian Standard
SURFACE CLEANING & PAINTING
Surface Cleaning &
Painting process
Roll Forming
Purlin & Roof Sheeting
Roll Forming
WELDING & NDT
AWS D1.1 -2010
AWS D1.1 -2010
Final Inspection (Before
Painting)
BOUGHT OUT ITEMS
FABRICATION PROCESS
RAW MATERIAL
DESCRIPTION CHARACTERISTIC TYPE OF CHECK EXTENT OF CHECK
SPEC. CODES & STANDARDS
FOR ACCEPTANCE CRITERIA
INSPECTION BY
FORMAT OF RECORDS REMARKS
PCT Client/TPI
QUALITY ASSURANCE PLAN DOCUMENT NO : PCT/QC/QAP/General
Pre-Engineered Steel Building / Steel Structure REVISION NO :
DATE :