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SOLAR THERMAL POWER!
   GEEN 4830 – ECEN 5007!




6. Parabolic trough technology!



       Manuel A. Silva Pérez
                           !
         silva@esi.us.es !
1	

   GEEN 4830 – ECEN 5007	

   12/7/10
Solar Thermal Power Plant.
Basic configuration



                 Beam irradiance	




                                      Concentrator	

                                                          Concentrated irradiance	

                                                                                    Electricity	

                                          Receiver	

        Thermal energy	

                                      Thermal Storage	


                                                                                   Power
            Fossil fuel                                                            conversion
                                                        Boiler	

            Biomass	

                                                             system	





 2	

                                        GEEN 4830 – ECEN 5007	

                                12/7/10
PT power plant configuration




3	

               GEEN 4830 – ECEN 5007	

   12/7/10
The collector




4	

                   GEEN 4830 – ECEN 5007	

   12/7/10
Collector




5	

        GEEN 4830 – ECEN 5007	

   12/7/10
Main Concentrating Technologies
Types of collectors


       Process heat            STP plant




7	

                         GEEN 4830 – ECEN 5007	

   12/7/10
Main elements of the collector

           Reflector (mirror)
           Receiver tube
           Structure
           Tracking system
           Connecting elements
           Control system




8	

                       GEEN 4830 – ECEN 5007	

   12/7/10
The reflector

       Thin glass mirror (0.8
       mm)                        Thick glass mirror (3 -5 mm)




9	

                            GEEN 4830 – ECEN 5007	

   12/7/10
Alternative reflector materials: Reflectech
mirror film
                           Specular Reflectance 94% At
                            25 mrad, 660 nm
                           Solar-Weighted Hemispherical
                            Reflectance 94%
                           Durability: approx. 10 yrs.
                           Thickness: 0.1 mm




10	

                 GEEN 4830 – ECEN 5007	

   12/7/10
Alternative reflector materials:
Alanod Miro-SUN




11	

                  GEEN 4830 – ECEN 5007	

   12/7/10
Structure




12	

               GEEN 4830 – ECEN 5007	

   12/7/10
Structure

                                               	
  Bending	
  resistance	
   Torsional	
  
                                                                             resistance	
  
          Torque	
  Tube	
  design	
  	
  




          LS3	
  Design	
  	
  




          Torque	
  Box	
  Design	
  	
  




13	

                                        GEEN 4830 – ECEN 5007	

                         12/7/10
The receiver tube

             Glass pin for evacuation of gases	

                                               and steel tubes 	

                                             Vacuum between glass    	

    Glass – metal welding   	





              Selective coated steel tube   	

            'Getter‘ for vacuum maintenance   	

 Expansion bellow	

                                                     	

                                        Glass envelope




14	

                              GEEN 4830 – ECEN 5007	

                               12/7/10
Receiver tubes


           Schott PTR-70       Solel UVAC-2 and UVAC-3




15	

                      GEEN 4830 – ECEN 5007	

   12/7/10
Heat transfer fluid

            Thermal oils
                 Caloria (SEGS I and II, <300ºC)
                 Therminol VP-1 (<400 ºC)
                 Syltherm (Dow Chemical, >400ºC)
            Water / Steam
                 >400 ºC
                 DISS Project
            Molten salts
                 ENEA facility
            Gases
                 PSA Research Facility



16	

                                 GEEN 4830 – ECEN 5007	

   12/7/10
Tracking mechanisms

          Electrical motor -
               gearbox                            Hydraulic




17	

                          GEEN 4830 – ECEN 5007	

   12/7/10
Connecting collectors

             Flex hoses                      Rotating joints




18	

                     GEEN 4830 – ECEN 5007	

    12/7/10
Control elements


         Shadowband sensor

                                         Controller




19	

                        GEEN 4830 – ECEN 5007	

   12/7/10
Cleaning the mirrors




20	

               GEEN 4830 – ECEN 5007	

   12/7/10
Solar field configuration (I)


            1 SCA 150 m 	

                           12 SCE	

                                                      1 Drive Pylon	

                                                      10 Middle Pylon	

                                                      1 End Pylon	

                                                      1 Shared Pylon (shared with next SCA)	

         150 m	





                                                                                                                 Shared Pylon	

                                                              SCE	

        150 m	

                                                                                     Middle Pylon	

                                                                                   Drive Pylon	




                                       End Pylon	

         Hot
         Oil	

               Cold
                              Oil	


21	

                                                  GEEN 4830 – ECEN 5007	

                     12/7/10
Solar field configuration (2)



                                                              Loop of
                                                              6 SCA’s
           1248 m




                                       SEGS Power Block
                                       80 MW Rankine Cycle   Headers




                                                             Cross Over
                                                             Pipes


                              1379 m

22	

                 GEEN 4830 – ECEN 5007	

                     12/7/10
Solar field configuration (3)
          Thermal losses 	

                                               Thermal losses	

          unbalanced ΔP 	

                                                Higher cost	

          Higher consumption	

                                            ΔP balanced	

                                                                            Lower consumption	





                   A) Direct return	

                                                                                         B) Inverse return	

                                                                h   	





                                                      h 	





                                                                h	





                                                      h   	





           Shorter pipelines	

           Better access to collectors	

           unbalanced ΔP	

                 C) Central	

23	

                                        GEEN 4830 – ECEN 5007	

                                     12/7/10
Solar field orientation

                                 	

                                 Z                                                                   Z 	

                                                                             Sol	


                O	

                                                                       S   	

                                       C	

   Y   	

        N	

               O	

                 C	

                          N	

                                                                                                                         Y   	

           Sol	

                       S   	


                                              X	

                                                               X	

        S	

                                                          S	

                                               E	

                                                               E	

                    a) E-W tracking	

                                                b) N-S tracking	




24	

                                                   GEEN 4830 – ECEN 5007	

                             12/7/10
Basic parameters


                                 Aperture, A	

                    Parabolic                 Acceptance angle, θ
                                                                                             Angulo aceptancia θ
                                                                                                  de
                                                                   Reflector                       Rayorays
                                                                                                   Sun solar

        Absorber tube	

                                                                                        Aperture angle , φ
                                                                                        Angulo aperturaφ
                                                                                             de


                                                                                        External receiver diameter , D
                                                                                        Diámetro
                                                                                                     D



                                        C =.A /Π.D	




         b) Concentration ratio, C	

                                b) Acceptance angle, θ	





25	

                                         GEEN 4830 – ECEN 5007	

                           12/7/10
Energy balance. Optical losses



                                            Beam irradiance	

                interception factor, 	

                γ, 	

                                     Glass envelope	

                                         (Transmissivity = τ)	



                                     Selective-coated steel tube	

                                       (Absortivity = α) 	


                                    Parabolic mirror	

                                  (Reflectivity = ρ)	



                               ηo,peak = γ·τ·α·ρ	



26	

                     GEEN 4830 – ECEN 5007	

                    12/7/10
Geometrical losses

                                      Sun	


                                                      L = concentrator length	

                                                      ϕ = incidence angle	

                       Sol	

                                                      F = focal length	

                               Side view	

                                    Absorber tube	



                                                                        Reflecting surface	

                   ϕ 	

 ϕ 	

              Shaded 	

                                  F	

              area	

                               Plant view	

                                                                                                                        ED	

                                                                                          L	


                                       Sun	

                                                                         Af = W x ED = W x F x tan(ϕ) 	



        a) Shading losses	

                                       b) Loss of effective collector length	

27	

                                         GEEN 4830 – ECEN 5007	

                            12/7/10
Loss of effective collector length




                                                 ED	





                                                         W	





28	

                 GEEN 4830 – ECEN 5007	

                  12/7/10
Thermal losses



        Absorber tube	

             Qabs,cond/conv.                       Qamb,rad

                                                                                Qamb,conv
                                                           Qabs,rad.


                                                                             Qv,abs.


                                       [W/m2abs ºC]                Glass envelope	


               UL)col = UL)abs / C
29	

                                GEEN 4830 – ECEN 5007	

                12/7/10
Energy balance (solar to thermal)




                                           eff	

                                                       eff	





30	

                GEEN 4830 – ECEN 5007	

       12/7/10
Typical operation curve
        (clear day, no thermal storage)

                                     Solar Efficiencies Measured at
                                     SEGS VI
                                     on July 1997 by KJC Operating
                        70           Company
                        %                                                                        1200

                        60                            Direct Normal
                        %                             Radiation
                                                                                                 1000




                                                                                                        Direct Normal Radiatiom [W/m²]
                        50
                        %
                                                 Thermal                                         800
                                                                      -
                        40                       Solar
           Efficiency




                        %                        Field
                                                 Efficiency
                                                                                                 600
                        30
                        %
           [%]




                        20                                                                       400
                        %


                        10
                                                 Solar to
                                                 Electric                                        200
                        %
                                                 Efficiency
                         0                       (gross)
                         %                                                                       0
                             05:00    07:00   09:00   11:00   13:00   15:00   17:00   19:00   21:00


31	

                                             GEEN 4830 – ECEN 5007	

                                                               12/7/10
Dispatchability of STP Plants

            Integration of RES on the grid:
                 Dispatchability is a key factor.
                 STP Plants have the potential to be dispatchable by:
                      Including a Thermal Storage System (TES)
                      Hybridization with fossil or renewable fuels.




32	

                                    GEEN 4830 – ECEN 5007	

      12/7/10
Andasol-type plants
        (thermal storage and auxiliary boiler)




33	

                 GEEN 4830 – ECEN 5007	

   12/7/10
Dispatchable STP Plant

            Continuous and stable operation is guaranteed by TES
             and / or hybridization

                    50


                    40

               MW
                    30


                    20


                    10


                     0
                         0   2   4   6   8   10 12 14 16 18   20   22   24


                                             Hours




34	

                                GEEN 4830 – ECEN 5007	

                12/7/10
TES




35	

         GEEN 4830 – ECEN 5007	

   12/7/10
Hybridization options




36	

               GEEN 4830 – ECEN 5007	

   12/7/10
SEGS 30 MW




37	

        GEEN 4830 – ECEN 5007	

   12/7/10
Costs
            Difficult to evaluate
                 Confidentiality of contracts
                 Volatility of prices
                 Only 2 – 3 providers of key elements
                 O&M experience restricted to US (SEGS Plants)




38	

                             GEEN 4830 – ECEN 5007	

        12/7/10
Costs CCP – Spain. 8h TES




39	

               GEEN 4830 – ECEN 5007	

   12/7/10
Costs – Spain. No TES




40	

               GEEN 4830 – ECEN 5007	

   12/7/10
O&M Costs – Spain (8h TES)




41	

              GEEN 4830 – ECEN 5007	

   12/7/10
PT Technology today, pros & cons.

            Pros:
                 Mature technology;
                    Comercially proven, over 500 MW installed capacity;
                    Extensive operational record: 9 plants operating for 15+
                     years
                      Easier to finance
            Cons:
                 Few manufacturers of key elements (recievers, mirrors…) ->
                  limited competence
                 Limited maximum temperature -> limited efficiency
                 Costly, hazardous HTF
                 Limited TES options
42	

                                 GEEN 4830 – ECEN 5007	

      12/7/10
More…
        http://www.nrel.gov/csp/troughnet/
        Sargent & Lundy Assessment of CSP
         http://www.nrel.gov/csp/troughnet/pdfs/34440.pdf
        Look for movies at youtube, e.g:
             http://www.youtube.com/watch?
              v=ysDXwvNGHeM&feature=related
             http://www.youtube.com/watch?v=3OLjooHY1VA
             http://www.youtube.com/watch?
              v=mDWSW8BAM3U&feature=related
             And more…



43	

                           GEEN 4830 – ECEN 5007	

    12/7/10

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Parabolic Trough

  • 1. SOLAR THERMAL POWER! GEEN 4830 – ECEN 5007! 6. Parabolic trough technology! Manuel A. Silva Pérez ! silva@esi.us.es !
  • 2. 1 GEEN 4830 – ECEN 5007 12/7/10
  • 3. Solar Thermal Power Plant. Basic configuration Beam irradiance Concentrator Concentrated irradiance Electricity Receiver Thermal energy Thermal Storage Power Fossil fuel conversion Boiler Biomass system 2 GEEN 4830 – ECEN 5007 12/7/10
  • 4. PT power plant configuration 3 GEEN 4830 – ECEN 5007 12/7/10
  • 5. The collector 4 GEEN 4830 – ECEN 5007 12/7/10
  • 6. Collector 5 GEEN 4830 – ECEN 5007 12/7/10
  • 8. Types of collectors Process heat STP plant 7 GEEN 4830 – ECEN 5007 12/7/10
  • 9. Main elements of the collector   Reflector (mirror)   Receiver tube   Structure   Tracking system   Connecting elements   Control system 8 GEEN 4830 – ECEN 5007 12/7/10
  • 10. The reflector Thin glass mirror (0.8 mm) Thick glass mirror (3 -5 mm) 9 GEEN 4830 – ECEN 5007 12/7/10
  • 11. Alternative reflector materials: Reflectech mirror film   Specular Reflectance 94% At 25 mrad, 660 nm   Solar-Weighted Hemispherical Reflectance 94%   Durability: approx. 10 yrs.   Thickness: 0.1 mm 10 GEEN 4830 – ECEN 5007 12/7/10
  • 12. Alternative reflector materials: Alanod Miro-SUN 11 GEEN 4830 – ECEN 5007 12/7/10
  • 13. Structure 12 GEEN 4830 – ECEN 5007 12/7/10
  • 14. Structure  Bending  resistance   Torsional   resistance   Torque  Tube  design     LS3  Design     Torque  Box  Design     13 GEEN 4830 – ECEN 5007 12/7/10
  • 15. The receiver tube Glass pin for evacuation of gases and steel tubes Vacuum between glass Glass – metal welding Selective coated steel tube 'Getter‘ for vacuum maintenance Expansion bellow Glass envelope 14 GEEN 4830 – ECEN 5007 12/7/10
  • 16. Receiver tubes Schott PTR-70 Solel UVAC-2 and UVAC-3 15 GEEN 4830 – ECEN 5007 12/7/10
  • 17. Heat transfer fluid   Thermal oils   Caloria (SEGS I and II, <300ºC)   Therminol VP-1 (<400 ºC)   Syltherm (Dow Chemical, >400ºC)   Water / Steam   >400 ºC   DISS Project   Molten salts   ENEA facility   Gases   PSA Research Facility 16 GEEN 4830 – ECEN 5007 12/7/10
  • 18. Tracking mechanisms Electrical motor - gearbox Hydraulic 17 GEEN 4830 – ECEN 5007 12/7/10
  • 19. Connecting collectors Flex hoses Rotating joints 18 GEEN 4830 – ECEN 5007 12/7/10
  • 20. Control elements Shadowband sensor Controller 19 GEEN 4830 – ECEN 5007 12/7/10
  • 21. Cleaning the mirrors 20 GEEN 4830 – ECEN 5007 12/7/10
  • 22. Solar field configuration (I) 1 SCA 150 m 12 SCE 1 Drive Pylon 10 Middle Pylon 1 End Pylon 1 Shared Pylon (shared with next SCA) 150 m Shared Pylon SCE 150 m Middle Pylon Drive Pylon End Pylon Hot Oil Cold Oil 21 GEEN 4830 – ECEN 5007 12/7/10
  • 23. Solar field configuration (2) Loop of 6 SCA’s 1248 m SEGS Power Block 80 MW Rankine Cycle Headers Cross Over Pipes 1379 m 22 GEEN 4830 – ECEN 5007 12/7/10
  • 24. Solar field configuration (3)   Thermal losses   Thermal losses   unbalanced ΔP   Higher cost   Higher consumption   ΔP balanced   Lower consumption A) Direct return B) Inverse return h h h h   Shorter pipelines   Better access to collectors   unbalanced ΔP C) Central 23 GEEN 4830 – ECEN 5007 12/7/10
  • 25. Solar field orientation Z Z Sol O S C Y N O C N Y Sol S X X S S E E a) E-W tracking b) N-S tracking 24 GEEN 4830 – ECEN 5007 12/7/10
  • 26. Basic parameters Aperture, A Parabolic Acceptance angle, θ Angulo aceptancia θ de Reflector Rayorays Sun solar Absorber tube Aperture angle , φ Angulo aperturaφ de External receiver diameter , D Diámetro D C =.A /Π.D b) Concentration ratio, C b) Acceptance angle, θ 25 GEEN 4830 – ECEN 5007 12/7/10
  • 27. Energy balance. Optical losses Beam irradiance interception factor, γ, Glass envelope (Transmissivity = τ) Selective-coated steel tube (Absortivity = α) Parabolic mirror (Reflectivity = ρ) ηo,peak = γ·τ·α·ρ 26 GEEN 4830 – ECEN 5007 12/7/10
  • 28. Geometrical losses Sun L = concentrator length ϕ = incidence angle Sol F = focal length Side view Absorber tube Reflecting surface ϕ ϕ Shaded F area Plant view ED L Sun Af = W x ED = W x F x tan(ϕ) a) Shading losses b) Loss of effective collector length 27 GEEN 4830 – ECEN 5007 12/7/10
  • 29. Loss of effective collector length ED W 28 GEEN 4830 – ECEN 5007 12/7/10
  • 30. Thermal losses Absorber tube Qabs,cond/conv. Qamb,rad Qamb,conv Qabs,rad. Qv,abs. [W/m2abs ºC] Glass envelope UL)col = UL)abs / C 29 GEEN 4830 – ECEN 5007 12/7/10
  • 31. Energy balance (solar to thermal) eff eff 30 GEEN 4830 – ECEN 5007 12/7/10
  • 32. Typical operation curve (clear day, no thermal storage) Solar Efficiencies Measured at SEGS VI on July 1997 by KJC Operating 70 Company % 1200 60 Direct Normal % Radiation 1000 Direct Normal Radiatiom [W/m²] 50 % Thermal 800 - 40 Solar Efficiency % Field Efficiency 600 30 % [%] 20 400 % 10 Solar to Electric 200 % Efficiency 0 (gross) % 0 05:00 07:00 09:00 11:00 13:00 15:00 17:00 19:00 21:00 31 GEEN 4830 – ECEN 5007 12/7/10
  • 33. Dispatchability of STP Plants   Integration of RES on the grid:   Dispatchability is a key factor.   STP Plants have the potential to be dispatchable by:   Including a Thermal Storage System (TES)   Hybridization with fossil or renewable fuels. 32 GEEN 4830 – ECEN 5007 12/7/10
  • 34. Andasol-type plants (thermal storage and auxiliary boiler) 33 GEEN 4830 – ECEN 5007 12/7/10
  • 35. Dispatchable STP Plant   Continuous and stable operation is guaranteed by TES and / or hybridization 50 40 MW 30 20 10 0 0 2 4 6 8 10 12 14 16 18 20 22 24 Hours 34 GEEN 4830 – ECEN 5007 12/7/10
  • 36. TES 35 GEEN 4830 – ECEN 5007 12/7/10
  • 37. Hybridization options 36 GEEN 4830 – ECEN 5007 12/7/10
  • 38. SEGS 30 MW 37 GEEN 4830 – ECEN 5007 12/7/10
  • 39. Costs   Difficult to evaluate   Confidentiality of contracts   Volatility of prices   Only 2 – 3 providers of key elements   O&M experience restricted to US (SEGS Plants) 38 GEEN 4830 – ECEN 5007 12/7/10
  • 40. Costs CCP – Spain. 8h TES 39 GEEN 4830 – ECEN 5007 12/7/10
  • 41. Costs – Spain. No TES 40 GEEN 4830 – ECEN 5007 12/7/10
  • 42. O&M Costs – Spain (8h TES) 41 GEEN 4830 – ECEN 5007 12/7/10
  • 43. PT Technology today, pros & cons.   Pros:   Mature technology;   Comercially proven, over 500 MW installed capacity;   Extensive operational record: 9 plants operating for 15+ years   Easier to finance   Cons:   Few manufacturers of key elements (recievers, mirrors…) -> limited competence   Limited maximum temperature -> limited efficiency   Costly, hazardous HTF   Limited TES options 42 GEEN 4830 – ECEN 5007 12/7/10
  • 44. More…   http://www.nrel.gov/csp/troughnet/   Sargent & Lundy Assessment of CSP http://www.nrel.gov/csp/troughnet/pdfs/34440.pdf   Look for movies at youtube, e.g:   http://www.youtube.com/watch? v=ysDXwvNGHeM&feature=related   http://www.youtube.com/watch?v=3OLjooHY1VA   http://www.youtube.com/watch? v=mDWSW8BAM3U&feature=related   And more… 43 GEEN 4830 – ECEN 5007 12/7/10