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LC-IR Hyphenated Technology for
  Polymer / Excipient Analysis
   Ming Zhou, William Carson, Sidney Bourne,

         David Dunn and Tom Kearney

              Spectra Analysis, Inc.
        Contact: ZhouM@Spectra-Analysis.com

                   Nov. 16, 2009
                                               1
OUTLINE
LC-IR Hyphenated Technology

DiscovIR-LC System & Instrumentation

Features & Applications of DiscovIR-LC

Copolymer Compositional Analysis across MW Distributions:

e.g. Styrene/Butadiene, Excipient PVP/VAc Characterization

Excipient Degradation Analysis: HPMCAS, PEG

Polyolefin Branching Analysis by High Temp GPC-IR: Copolymers

Polymer Blend Ratio Analysis across MWD: EVA/PMMA

Polymer Additive Analysis: De-Formulation of Motor Oil Lubricants

Summary
                                                              2
Hyphenated Technologies
             GC-MS                                     GC-IR
             LC-MS                                     LC-IR

Separation               Gas Phase & Liquid Phase
                             Chromatography




Detection           Mass                         Infra Red
                 Spectroscopy                  Spectroscopy

                                                               DiscovIR-GC
                                                               DiscovIR-LC
Identification           Data Acquisition & Analysis
LC-IR Hyphenated System




The DiscovIR-LCTM is a fully automated direct deposition LC-IR
analyzer used by chemists to identify unknown components in
complex mixtures.                                           4
How Does It Work?
How is the Solvent Removed?
Nitrogen Addition
                                                  Cyclone
           Thermal Nebulization
From LC
                                   Cyclone        Evaporator
                                  Evaporator



                                  Air Cooled
                                  Condenser

                                                  Patent pending:
                                                  PCT/US2007/025207

                                   Chilled
                                  Condenser


                                                      Particle Stream to DiscovIR




                                  Waste Solvent
What is Direct Deposition FTIR?
Direct Deposition FTIR and Data Processing
LC-IR Hyphenated Technology for Polymer Analysis




                                             9
Features of DiscovIR-LC
Online Fully Integrated System
Fully Automated Operation: No Fractionation
Multi-Sample Processing: 8-40 Hr ZnSe Disk Time
Microgram Sensitivity at Sample Injection Point
Real-Time Chromatography & Spectral Data
Solid Phase Transmission IR Spectra: High Quality w/ Purified Analytes
Database Search Capability & In-House Library Creation
Data Analysis: GRAMS for Chemometrics, 3D LC-IR, Functional Group
Chromatograms & Comparisons at any Wavenumbers or across Peaks
All LC Solvents: Water, ACN, Methanol, THF, Chloroform, HFIP
GPC/SEC: TCB @ High Temperature (150C)
HPLC: Isocratic or Gradient; Normal & Reverse- Phase
Compatible with LC-MS Set-Up in Parallel
LC-IR Applications
Excipient Characterization, Functionality & Degradation Analysis

Copolymer Composition Analysis across MW Distribution

Polyolefin Copolymer Branching Analysis by High Temp GPC-IR

Polymer Blend Ratio Analysis across MW Distribution

Polymer Additive & Impurity Analysis

De-Formulation for Polymers and Additives: Competitive Analysis

Process Control & Optimization

Reactive Polymer Analysis for Coating, Adhesive, Sealant & Elastomer

Plastics, Rubbers, Films, Fibers, Foams, Composites & Biopolymers

Isomer Analysis for Chemicals, Forensics & Pharmaceuticals

General Analytical Capability: Trouble Shooting
                                                                       11
IR Spectrum of Styrene/Butadiene Copolymer
                                                    Cove this
      The three bands filled in red arise from the styrene
     comonomer (1605, 1495, and 698 cm-1)


                                 The green filled band (968 cm-1) is
                                 generated by the butadiene comonomer.




There is no significant overlap of any of these bands by the other comonomer species.
Styrene/Butadiene Copolymer
Chemical Composition Across Molecular Weight Distribution




                                                     Bulk Average – 10% Styrene




   Styrene in eluted polymer - ratio of (styrene) 1495cm-1 / (butadiene) 968 cm-1
Excipient Characterization
IR Spectrum of Copovidone VP/VAc Copolymer


        Peak 1680 cm-1 from VP comonomer

      Peak 1740 cm-1 from VAc comonomer
Excipient Copovidone Compositional Drift
       with MW Distributions Vs. Bulk Average
    GPC-IR Chromatogram Overlay with Comonomer Ratios




         Bulk Average




                           (Molecular Weight Distribution)
Abs. Peak Ratio: AVA / AVP = (k1*b*MVA) / (k2*b*MVP) = k (MVA / MVP) ~ Comonomer Ratio
Excipient Functionality Characterization by LC-IR
 Copolymer Compositional Analysis with MW Distributions
  • Comonomer Ratio Drift (Functional Groups) vs. Bulk Average
  • Hydrophilic/Hydrophobic Ratio Drift vs. Phase Separations
  • Morphology Effects on Excipient (/Drug) Dissolution Rate
  • Excipient Lot-to Lot Variations
  • Quality by Design (QbD) Studies
  • Excipient Performance & Functional Group Correlations
 Various Excipient Copolymers & Terpolymers
  • Copovidone: PolyVinyl Pyrrolidone / Vinyl Acetate – PVP/VAc
  • Methacrylate Copolymers: Eudragit

  • SoluPlus Terpolymer: PEG / PCL / PVAc
 Cellulose Derivatives (Lot-to-Lot Variations)
  • Hypromellose: HPMC, HPMC-AS, HPMC-P
  • HydroxyPropyl Cellulose: HPC, HEC
  • Cellulose Esters: CAB, C-A-P                                  16
Degradation Study of Excipient HPMCAS
 in Hot Melt Extrusion Process by GPC-IR




HME Processing Temperatures: (Lowest) A < B < C (Highest)
Excipient HPMCAS Degradant
       in Hot Melt Extrusion Process




IR Database Search Result: Succinic Acid (Degradant)
Degradation Study of HPMC-AS Excipient
   in Hot Melt Extrusion Process by GPC-IR
  Detected Degradant: Succinic Acid
  Detected Functionality Ratio Change: Hydroxyl Vs. Carbonyl
  Help Understand Excipient Degradation Mechanism
  Study Excipient / API Interactions




Fig. A Schematic Structure of HPMC Derivatives, Cellulose Ethers & Esters
Excipient HPMCAS Degradation
      in Hot Melt Extrusion Process




Functional Group Ratio Changes from High Temp Process (C)
Excipient Characterization with LC-IR
                 in Drug Formulations


                             • Polymeric Excipient Characterization

                             • Degradation in Process (Hot Melt Extrusion)

                             • Excipient / API Interactions

                             • Forced Degradation in Shelf Life Study




December 1, 2008: Vol. 5, No. 6
The cover cartoon illustrates a solid dispersion assembly that is composed
of entangled polymer chains with drug molecules embedded in the form of
single molecule, small clusters, and/or large aggregates (amorphous).
Degradation Study by HPLC-IR
    for Degraded PEG-1000 Excipient


Three Chromatographic displays
generated from one time ordered
set of FTIR Spectra
Identification of Homologous Series from
    Degraded PEG by Reverse Phase HPLC-IR




                             Na+ or K+ Cation
                  Aldehyde   Carboxylate Salt
                   1719           1607
11.45 minutes


4.93 minutes

1.50 minutes
Proposed Mechanism of PEG Air Oxidation
        Supported by LC-IR Data
High Temp GPC-IR for Polyolefin Branching Analysis
    Polyethylene Sample with & without TCB Solvent




DiscovIR-LC Removes TCB Completely and Gives Clean IR Spectrum (Blue).
Polyolefin Branching Analysis by GPC-IR
GPC-IR Chromatogram of PE/PP Copolymer Overlaid with Peak Ratio Abs1378/Abs1468




                          (Molecular Weight Distribution)

Copolymer Compositional Drift ~ CH3 Branching ~ Peak Ratio A1378/A1468
Polyolefin Branching Analysis by Chemometrics
     GPC-IR Chromatograms Overlaid with Area Ratios




                  (Molecular Weight Distribution)

    Area Ratio = Area (2940-3100cm-1) / Area (2940-2800cm-1)
GPC-IR Branching Analysis of Dow ENGAGE® Polyolefins
    Branching Levels (Area Ratios) with a GPC-IR Chromatogram




                        (Molecular Weight Distribution)
      Area Ratio = Area (Peak 1375 cm-1) / Area (Peak 1465 cm-1)
Polymer Blend Ratio Analysis by GPC-IR
      for EVA / PBMA Mixture




  IR spectral bands of EVA & PBMA are closely overlapped.
The 1152 and 2852 cm-1 bands selected for minimal convolution.
Polymer Blend EVA/PBMA Ratios with MWD
         Determined by Spectral Peak Ratios
                           4

                          3.5
             mEVA/mPBMA


                                   y = 1.6162x - 0.2149
                           3

                          2.5

                           2

                          1.5

                           1

                          0.5

                           0
                               0    0.5     1       1.5     2    2.5

                                    absEVA(2852)/absPBMA(1152)




                                                (Molecular Weight Distribution)

Calibration Curve: Y = 1.6162 X-0.2149 by Flow Injection Method w/o LC Separation
                   Y is Mass Ratio, X is Peak Ratio Abs(2852)/Abs(1152)
Polymer Additive Analysis with
      GPC-IR for ABS Plastic w/o Extraction Step




IR chromatogram and ratio plot for ABS sample. Ratio (green) of characteristic
     IR absorbance bands for nitrile (2240 cm-1) and styrene (1495 cm-1).
Polymer Additive Analysis with
    GPC-IR for ABS Plastic w/o Extraction Step




IR spectra at different elution times across the low MW peak of the SEC
  analysis of ABS. Spectra indicate presence of multiple components.
Polymer Additive Analysis
   PolyDiMethyl Siloxane in THF/H2O
PDMS is Difficult to be Detected by UV or RI.
  IR is an Universal Detector for Organics
De-Formulation of Motor Oil Lubricant
GPC-IR 3D View for Additive Analysis

             SAE 15W-40 Heavy Duty Oil in THF

             Low MW Mineral Oil Diverted after 12.2 min




                                                       Elution
                                                   Time
                                                (Min. & MW)


         Wavenumber, cm-1
De-Formulation of Motor Oil Additives
       with GPC-IR (Database Searchable)
De-Formulate Polymeric Additives in Motor Oil Lubricant

Additive #1 @ Retention Time 9.2 Min
  •Styrene-Acrylate Copolymer (IR Database Search)
  •Narrow MW Distribution ~ Average 600K
  •Viscosity Index Improver
  •No Comonomer Compositional Drift
   Stable [700cm-1/1735cm-1] Band Ratio

Additive #2 @ Retention Time 10-12 Min
  •Polyisobutenyl Succinimide (PIBS) (IR Database Search)
  •Broad MW Range: 8-30K
  •A Dispersant
  •Small Comonomer Compositional Drift
   [dimethyl (1367cm-1)/imide (1700cm-1)] Ratio Change <10%

Polymer Degradation Study – Oil Change Schedule
SUMMARY
DiscovIR-LC is a Powerful Tool for Polymer, Excipient & Materials Analysis

Excipient Characterization, Functionality & Degradation Analysis

Copolymer Compositional Drift Analysis across MW Distributions

Polyolefin Copolymer Branching Analysis by High Temp GPC-IR

Polymer Blend Ratio Analysis across MWD

Polymer Additive & Impurity Analysis

De-Formulation for Polymers, Excipients and Additives

Process Control & Optimization

Reactive Polymer Analysis for Coating, Adhesive, Sealant & Elastomer

Plastics, Rubbers, Films, Fibers, Foams, Composites & Biopolymers

Isomer Analysis for Chemicals, Forensics & Pharmaceuticals

General Analytical Capability: Trouble Shooting                        36

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LC-IR For Polymer &amp; Excipient Analysis EAS2009-11-16-2009

  • 1. LC-IR Hyphenated Technology for Polymer / Excipient Analysis Ming Zhou, William Carson, Sidney Bourne, David Dunn and Tom Kearney Spectra Analysis, Inc. Contact: ZhouM@Spectra-Analysis.com Nov. 16, 2009 1
  • 2. OUTLINE LC-IR Hyphenated Technology DiscovIR-LC System & Instrumentation Features & Applications of DiscovIR-LC Copolymer Compositional Analysis across MW Distributions: e.g. Styrene/Butadiene, Excipient PVP/VAc Characterization Excipient Degradation Analysis: HPMCAS, PEG Polyolefin Branching Analysis by High Temp GPC-IR: Copolymers Polymer Blend Ratio Analysis across MWD: EVA/PMMA Polymer Additive Analysis: De-Formulation of Motor Oil Lubricants Summary 2
  • 3. Hyphenated Technologies GC-MS GC-IR LC-MS LC-IR Separation Gas Phase & Liquid Phase Chromatography Detection Mass Infra Red Spectroscopy Spectroscopy DiscovIR-GC DiscovIR-LC Identification Data Acquisition & Analysis
  • 4. LC-IR Hyphenated System The DiscovIR-LCTM is a fully automated direct deposition LC-IR analyzer used by chemists to identify unknown components in complex mixtures. 4
  • 5. How Does It Work?
  • 6. How is the Solvent Removed? Nitrogen Addition Cyclone Thermal Nebulization From LC Cyclone Evaporator Evaporator Air Cooled Condenser Patent pending: PCT/US2007/025207 Chilled Condenser Particle Stream to DiscovIR Waste Solvent
  • 7. What is Direct Deposition FTIR?
  • 8. Direct Deposition FTIR and Data Processing
  • 9. LC-IR Hyphenated Technology for Polymer Analysis 9
  • 10. Features of DiscovIR-LC Online Fully Integrated System Fully Automated Operation: No Fractionation Multi-Sample Processing: 8-40 Hr ZnSe Disk Time Microgram Sensitivity at Sample Injection Point Real-Time Chromatography & Spectral Data Solid Phase Transmission IR Spectra: High Quality w/ Purified Analytes Database Search Capability & In-House Library Creation Data Analysis: GRAMS for Chemometrics, 3D LC-IR, Functional Group Chromatograms & Comparisons at any Wavenumbers or across Peaks All LC Solvents: Water, ACN, Methanol, THF, Chloroform, HFIP GPC/SEC: TCB @ High Temperature (150C) HPLC: Isocratic or Gradient; Normal & Reverse- Phase Compatible with LC-MS Set-Up in Parallel
  • 11. LC-IR Applications Excipient Characterization, Functionality & Degradation Analysis Copolymer Composition Analysis across MW Distribution Polyolefin Copolymer Branching Analysis by High Temp GPC-IR Polymer Blend Ratio Analysis across MW Distribution Polymer Additive & Impurity Analysis De-Formulation for Polymers and Additives: Competitive Analysis Process Control & Optimization Reactive Polymer Analysis for Coating, Adhesive, Sealant & Elastomer Plastics, Rubbers, Films, Fibers, Foams, Composites & Biopolymers Isomer Analysis for Chemicals, Forensics & Pharmaceuticals General Analytical Capability: Trouble Shooting 11
  • 12. IR Spectrum of Styrene/Butadiene Copolymer Cove this The three bands filled in red arise from the styrene comonomer (1605, 1495, and 698 cm-1) The green filled band (968 cm-1) is generated by the butadiene comonomer. There is no significant overlap of any of these bands by the other comonomer species.
  • 13. Styrene/Butadiene Copolymer Chemical Composition Across Molecular Weight Distribution Bulk Average – 10% Styrene Styrene in eluted polymer - ratio of (styrene) 1495cm-1 / (butadiene) 968 cm-1
  • 14. Excipient Characterization IR Spectrum of Copovidone VP/VAc Copolymer Peak 1680 cm-1 from VP comonomer Peak 1740 cm-1 from VAc comonomer
  • 15. Excipient Copovidone Compositional Drift with MW Distributions Vs. Bulk Average GPC-IR Chromatogram Overlay with Comonomer Ratios Bulk Average (Molecular Weight Distribution) Abs. Peak Ratio: AVA / AVP = (k1*b*MVA) / (k2*b*MVP) = k (MVA / MVP) ~ Comonomer Ratio
  • 16. Excipient Functionality Characterization by LC-IR Copolymer Compositional Analysis with MW Distributions • Comonomer Ratio Drift (Functional Groups) vs. Bulk Average • Hydrophilic/Hydrophobic Ratio Drift vs. Phase Separations • Morphology Effects on Excipient (/Drug) Dissolution Rate • Excipient Lot-to Lot Variations • Quality by Design (QbD) Studies • Excipient Performance & Functional Group Correlations Various Excipient Copolymers & Terpolymers • Copovidone: PolyVinyl Pyrrolidone / Vinyl Acetate – PVP/VAc • Methacrylate Copolymers: Eudragit • SoluPlus Terpolymer: PEG / PCL / PVAc Cellulose Derivatives (Lot-to-Lot Variations) • Hypromellose: HPMC, HPMC-AS, HPMC-P • HydroxyPropyl Cellulose: HPC, HEC • Cellulose Esters: CAB, C-A-P 16
  • 17. Degradation Study of Excipient HPMCAS in Hot Melt Extrusion Process by GPC-IR HME Processing Temperatures: (Lowest) A < B < C (Highest)
  • 18. Excipient HPMCAS Degradant in Hot Melt Extrusion Process IR Database Search Result: Succinic Acid (Degradant)
  • 19. Degradation Study of HPMC-AS Excipient in Hot Melt Extrusion Process by GPC-IR Detected Degradant: Succinic Acid Detected Functionality Ratio Change: Hydroxyl Vs. Carbonyl Help Understand Excipient Degradation Mechanism Study Excipient / API Interactions Fig. A Schematic Structure of HPMC Derivatives, Cellulose Ethers & Esters
  • 20. Excipient HPMCAS Degradation in Hot Melt Extrusion Process Functional Group Ratio Changes from High Temp Process (C)
  • 21. Excipient Characterization with LC-IR in Drug Formulations • Polymeric Excipient Characterization • Degradation in Process (Hot Melt Extrusion) • Excipient / API Interactions • Forced Degradation in Shelf Life Study December 1, 2008: Vol. 5, No. 6 The cover cartoon illustrates a solid dispersion assembly that is composed of entangled polymer chains with drug molecules embedded in the form of single molecule, small clusters, and/or large aggregates (amorphous).
  • 22. Degradation Study by HPLC-IR for Degraded PEG-1000 Excipient Three Chromatographic displays generated from one time ordered set of FTIR Spectra
  • 23. Identification of Homologous Series from Degraded PEG by Reverse Phase HPLC-IR Na+ or K+ Cation Aldehyde Carboxylate Salt 1719 1607 11.45 minutes 4.93 minutes 1.50 minutes
  • 24. Proposed Mechanism of PEG Air Oxidation Supported by LC-IR Data
  • 25. High Temp GPC-IR for Polyolefin Branching Analysis Polyethylene Sample with & without TCB Solvent DiscovIR-LC Removes TCB Completely and Gives Clean IR Spectrum (Blue).
  • 26. Polyolefin Branching Analysis by GPC-IR GPC-IR Chromatogram of PE/PP Copolymer Overlaid with Peak Ratio Abs1378/Abs1468 (Molecular Weight Distribution) Copolymer Compositional Drift ~ CH3 Branching ~ Peak Ratio A1378/A1468
  • 27. Polyolefin Branching Analysis by Chemometrics GPC-IR Chromatograms Overlaid with Area Ratios (Molecular Weight Distribution) Area Ratio = Area (2940-3100cm-1) / Area (2940-2800cm-1)
  • 28. GPC-IR Branching Analysis of Dow ENGAGE® Polyolefins Branching Levels (Area Ratios) with a GPC-IR Chromatogram (Molecular Weight Distribution) Area Ratio = Area (Peak 1375 cm-1) / Area (Peak 1465 cm-1)
  • 29. Polymer Blend Ratio Analysis by GPC-IR for EVA / PBMA Mixture IR spectral bands of EVA & PBMA are closely overlapped. The 1152 and 2852 cm-1 bands selected for minimal convolution.
  • 30. Polymer Blend EVA/PBMA Ratios with MWD Determined by Spectral Peak Ratios 4 3.5 mEVA/mPBMA y = 1.6162x - 0.2149 3 2.5 2 1.5 1 0.5 0 0 0.5 1 1.5 2 2.5 absEVA(2852)/absPBMA(1152) (Molecular Weight Distribution) Calibration Curve: Y = 1.6162 X-0.2149 by Flow Injection Method w/o LC Separation Y is Mass Ratio, X is Peak Ratio Abs(2852)/Abs(1152)
  • 31. Polymer Additive Analysis with GPC-IR for ABS Plastic w/o Extraction Step IR chromatogram and ratio plot for ABS sample. Ratio (green) of characteristic IR absorbance bands for nitrile (2240 cm-1) and styrene (1495 cm-1).
  • 32. Polymer Additive Analysis with GPC-IR for ABS Plastic w/o Extraction Step IR spectra at different elution times across the low MW peak of the SEC analysis of ABS. Spectra indicate presence of multiple components.
  • 33. Polymer Additive Analysis PolyDiMethyl Siloxane in THF/H2O PDMS is Difficult to be Detected by UV or RI. IR is an Universal Detector for Organics
  • 34. De-Formulation of Motor Oil Lubricant GPC-IR 3D View for Additive Analysis SAE 15W-40 Heavy Duty Oil in THF Low MW Mineral Oil Diverted after 12.2 min Elution Time (Min. & MW) Wavenumber, cm-1
  • 35. De-Formulation of Motor Oil Additives with GPC-IR (Database Searchable) De-Formulate Polymeric Additives in Motor Oil Lubricant Additive #1 @ Retention Time 9.2 Min •Styrene-Acrylate Copolymer (IR Database Search) •Narrow MW Distribution ~ Average 600K •Viscosity Index Improver •No Comonomer Compositional Drift Stable [700cm-1/1735cm-1] Band Ratio Additive #2 @ Retention Time 10-12 Min •Polyisobutenyl Succinimide (PIBS) (IR Database Search) •Broad MW Range: 8-30K •A Dispersant •Small Comonomer Compositional Drift [dimethyl (1367cm-1)/imide (1700cm-1)] Ratio Change <10% Polymer Degradation Study – Oil Change Schedule
  • 36. SUMMARY DiscovIR-LC is a Powerful Tool for Polymer, Excipient & Materials Analysis Excipient Characterization, Functionality & Degradation Analysis Copolymer Compositional Drift Analysis across MW Distributions Polyolefin Copolymer Branching Analysis by High Temp GPC-IR Polymer Blend Ratio Analysis across MWD Polymer Additive & Impurity Analysis De-Formulation for Polymers, Excipients and Additives Process Control & Optimization Reactive Polymer Analysis for Coating, Adhesive, Sealant & Elastomer Plastics, Rubbers, Films, Fibers, Foams, Composites & Biopolymers Isomer Analysis for Chemicals, Forensics & Pharmaceuticals General Analytical Capability: Trouble Shooting 36