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Use of ISO 10993 Part 1 in the Evaluation of 
Medical Devices 
Don Pohl 
Manager, Safety & Validation 
NAMSA
ISO 10993-1 was first published in 1992 
2
It was revised in 1997, 2003 and 2009 
3
This standard is recognized globally, but 
the overall acceptance and use can vary 
4
This is especially true for FDA 
5
ISO 10993-1 provides information on 
6 
required tests
ISO 10993-1 provides information on 
7 
required tests 
Evaluation of medical devices
ISO 10993-1 provides information on 
8 
required tests 
Evaluation of medical devices 
Categorization of devices based on nature 
and duration of patient contact
ISO 10993-1 provides information on 
9 
required tests 
Evaluation of medical devices 
Categorization of devices based on nature 
and duration of patient contact 
Evaluation of data from all sources: 
Materials 
Prior use 
Clinical data 
Testing performed
ISO 10993-1 provides information on 
10 
required tests 
Address gaps in data available versus risks
ISO 10993-1 provides information on 
11 
required tests 
Address gaps in data available versus risks 
Testing needed for the device to address 
gaps in available data
ISO 10993-1 provides information on 
12 
required tests 
Address gaps in data available versus risks 
Testing needed for the device to address 
gaps in available data 
Overall assessment of the device
13 
ISO 10993-1 
Covers devices that have direct or indirect patient 
contact
14 
ISO 10993-1 
Covers devices that have direct or indirect patient 
contact 
Does not cover risks associated with mechanical 
failure
15 
ISO 10993-1 
Covers devices that have direct or indirect patient 
contact 
Does not cover risks associated with mechanical 
failure 
Final evaluation is of the final, finished medical 
device
General 
Principles 8 
16
Selection and evaluation of 
materials/device requires a structured 
plan of assessment – detailed plan 
17 
1
Selection and evaluation of 
materials/device requires a structured 
plan of assessment – detailed plan 
18 
1 
Evaluation program based on ISO 14971
Selection and evaluation of 
materials/device requires a structured 
plan of assessment – detailed plan 
19 
1 
Evaluation program based on ISO 14971 
Decisions by qualified individuals
Selection and evaluation of 
materials/device requires a structured 
plan of assessment – detailed plan 
20 
1 
Evaluation program based on ISO 14971 
Decisions by qualified individuals 
Weigh advantages/disadvantages of: 
Physical/chemical characteristics of materials 
Historical data –clinical use or human exposure 
Existing toxicological data or biological safety data on 
materials 
Test procedures considered
Selection and evaluation of 
materials/device requires a structured 
plan of assessment – detailed plan 
21 
1 
Conclusion may indicate that additional testing is 
not required if the material has a safe history of 
use in a specified role and physical form that is 
equivalent to that of the device under review
22 
2 Selection of materials
23 
2 Selection of materials 
Fitness for purpose
24 
2 Selection of materials 
Fitness for purpose 
Chemical, toxicological, physical, mechanical 
properties
25 
2 Selection of materials 
Fitness for purpose 
Chemical, toxicological, physical, mechanical 
properties 
Key principle for materials as it is directed towards 
the material itself 
Applicable Material Standards: Example - ASTM F136-08e 
Wrought Titanium-6 Aluminum-4 Vandadium ELI Alloy for 
Surgical Implant Applications
Consider relevance of all potential 
factors in the biological evaluation 
26 
3
Consider relevance of all potential 
factors in the biological evaluation 
27 
3 
Materials of manufacture
Consider relevance of all potential 
factors in the biological evaluation 
28 
3 
Materials of manufacture 
Additives, contaminants and residues
Consider relevance of all potential 
factors in the biological evaluation 
29 
3 
Materials of manufacture 
Additives, contaminants and residues 
Manufacturing processes
Consider relevance of all potential 
factors in the biological evaluation 
30 
3 
Materials of manufacture 
Additives, contaminants and residues 
Manufacturing processes 
Leachable substances
Consider relevance of all potential 
factors in the biological evaluation 
31 
3 
Materials of manufacture 
Additives, contaminants and residues 
Manufacturing processes 
Leachable substances 
Degradation products
Consider relevance of all potential 
factors in the biological evaluation 
32 
3 
Materials of manufacture 
Additives, contaminants and residues 
Manufacturing processes 
Leachable substances 
Degradation products 
Material characterization shall precede biological 
testing
Consider chemical composition and 
exposure of device to the patient in 
the assessment 
33 
4
Consider chemical composition and 
exposure of device to the patient in 
the assessment 
34 
4 
Degree of evaluation determined by the nature, 
degree, duration and frequency of the exposure
Consider chemical composition and 
exposure of device to the patient in 
the assessment 
35 
4 
Degree of evaluation determined by the nature, 
degree, duration and frequency of the exposure 
Hazards may also vary depending on the 
composition
All potential biological hazards 
identified should be evaluated 
36 
5
All potential biological hazards 
identified should be evaluated 
37 
5 
“…this does not imply that testing for all potential 
hazards will be necessary or practical”
All potential biological hazards 
identified should be evaluated 
38 
5 
“…this does not imply that testing for all potential 
hazards will be necessary or practical” 
Both short term effects and long term effects to 
be evaluated as appropriate
All potential biological hazards 
identified should be evaluated 
39 
5 
“…this does not imply that testing for all potential 
hazards will be necessary or practical” 
Both short term effects and long term effects to 
be evaluated as appropriate 
Various biological effects should be considered as 
appropriate for the device in question
Tests deemed necessary to be based 
on end use of device 
40 
6
Tests deemed necessary to be based 
on end use of device 
41 
6 
GLP Guidance
Tests deemed necessary to be based 
on end use of device 
42 
6 
GLP Guidance 
Include in vitro studies where possible
7 Re-evaluate as necessary 
43
7 Re-evaluate as necessary 
44 
Examples 
Change in source of material 
Change in processing 
Change in sterilization
7 Re-evaluate as necessary 
45 
Examples 
Change in source of material 
Change in processing 
Change in sterilization 
Follow-up testing may be necessary and amount 
can vary
Consider all information for thorough 
overall assessment 
46 
8
Consider all information for thorough 
overall assessment 
47 
8 
Vendor information on materials
Consider all information for thorough 
overall assessment 
48 
8 
Vendor information on materials 
Non-clinical tests
Consider all information for thorough 
overall assessment 
49 
8 
Vendor information on materials 
Non-clinical tests 
Post market experience
 To view the complete presentation on ISO 
10993 Part 1 
 Check out NAMSA’s Seminars 
 You can view the entire ISO 10993 
50 
Series here 
 For information about the services NAMSA 
can offer you regarding risk management 
 Visit our Product and Process Risk 
Assessment page 
 For additional information 
 Contact us at clientcare@namsa.com.

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ISO 10993 Series Part 1: Evaluation and Testing In The Risk Management Process

  • 1. Use of ISO 10993 Part 1 in the Evaluation of Medical Devices Don Pohl Manager, Safety & Validation NAMSA
  • 2. ISO 10993-1 was first published in 1992 2
  • 3. It was revised in 1997, 2003 and 2009 3
  • 4. This standard is recognized globally, but the overall acceptance and use can vary 4
  • 5. This is especially true for FDA 5
  • 6. ISO 10993-1 provides information on 6 required tests
  • 7. ISO 10993-1 provides information on 7 required tests Evaluation of medical devices
  • 8. ISO 10993-1 provides information on 8 required tests Evaluation of medical devices Categorization of devices based on nature and duration of patient contact
  • 9. ISO 10993-1 provides information on 9 required tests Evaluation of medical devices Categorization of devices based on nature and duration of patient contact Evaluation of data from all sources: Materials Prior use Clinical data Testing performed
  • 10. ISO 10993-1 provides information on 10 required tests Address gaps in data available versus risks
  • 11. ISO 10993-1 provides information on 11 required tests Address gaps in data available versus risks Testing needed for the device to address gaps in available data
  • 12. ISO 10993-1 provides information on 12 required tests Address gaps in data available versus risks Testing needed for the device to address gaps in available data Overall assessment of the device
  • 13. 13 ISO 10993-1 Covers devices that have direct or indirect patient contact
  • 14. 14 ISO 10993-1 Covers devices that have direct or indirect patient contact Does not cover risks associated with mechanical failure
  • 15. 15 ISO 10993-1 Covers devices that have direct or indirect patient contact Does not cover risks associated with mechanical failure Final evaluation is of the final, finished medical device
  • 17. Selection and evaluation of materials/device requires a structured plan of assessment – detailed plan 17 1
  • 18. Selection and evaluation of materials/device requires a structured plan of assessment – detailed plan 18 1 Evaluation program based on ISO 14971
  • 19. Selection and evaluation of materials/device requires a structured plan of assessment – detailed plan 19 1 Evaluation program based on ISO 14971 Decisions by qualified individuals
  • 20. Selection and evaluation of materials/device requires a structured plan of assessment – detailed plan 20 1 Evaluation program based on ISO 14971 Decisions by qualified individuals Weigh advantages/disadvantages of: Physical/chemical characteristics of materials Historical data –clinical use or human exposure Existing toxicological data or biological safety data on materials Test procedures considered
  • 21. Selection and evaluation of materials/device requires a structured plan of assessment – detailed plan 21 1 Conclusion may indicate that additional testing is not required if the material has a safe history of use in a specified role and physical form that is equivalent to that of the device under review
  • 22. 22 2 Selection of materials
  • 23. 23 2 Selection of materials Fitness for purpose
  • 24. 24 2 Selection of materials Fitness for purpose Chemical, toxicological, physical, mechanical properties
  • 25. 25 2 Selection of materials Fitness for purpose Chemical, toxicological, physical, mechanical properties Key principle for materials as it is directed towards the material itself Applicable Material Standards: Example - ASTM F136-08e Wrought Titanium-6 Aluminum-4 Vandadium ELI Alloy for Surgical Implant Applications
  • 26. Consider relevance of all potential factors in the biological evaluation 26 3
  • 27. Consider relevance of all potential factors in the biological evaluation 27 3 Materials of manufacture
  • 28. Consider relevance of all potential factors in the biological evaluation 28 3 Materials of manufacture Additives, contaminants and residues
  • 29. Consider relevance of all potential factors in the biological evaluation 29 3 Materials of manufacture Additives, contaminants and residues Manufacturing processes
  • 30. Consider relevance of all potential factors in the biological evaluation 30 3 Materials of manufacture Additives, contaminants and residues Manufacturing processes Leachable substances
  • 31. Consider relevance of all potential factors in the biological evaluation 31 3 Materials of manufacture Additives, contaminants and residues Manufacturing processes Leachable substances Degradation products
  • 32. Consider relevance of all potential factors in the biological evaluation 32 3 Materials of manufacture Additives, contaminants and residues Manufacturing processes Leachable substances Degradation products Material characterization shall precede biological testing
  • 33. Consider chemical composition and exposure of device to the patient in the assessment 33 4
  • 34. Consider chemical composition and exposure of device to the patient in the assessment 34 4 Degree of evaluation determined by the nature, degree, duration and frequency of the exposure
  • 35. Consider chemical composition and exposure of device to the patient in the assessment 35 4 Degree of evaluation determined by the nature, degree, duration and frequency of the exposure Hazards may also vary depending on the composition
  • 36. All potential biological hazards identified should be evaluated 36 5
  • 37. All potential biological hazards identified should be evaluated 37 5 “…this does not imply that testing for all potential hazards will be necessary or practical”
  • 38. All potential biological hazards identified should be evaluated 38 5 “…this does not imply that testing for all potential hazards will be necessary or practical” Both short term effects and long term effects to be evaluated as appropriate
  • 39. All potential biological hazards identified should be evaluated 39 5 “…this does not imply that testing for all potential hazards will be necessary or practical” Both short term effects and long term effects to be evaluated as appropriate Various biological effects should be considered as appropriate for the device in question
  • 40. Tests deemed necessary to be based on end use of device 40 6
  • 41. Tests deemed necessary to be based on end use of device 41 6 GLP Guidance
  • 42. Tests deemed necessary to be based on end use of device 42 6 GLP Guidance Include in vitro studies where possible
  • 43. 7 Re-evaluate as necessary 43
  • 44. 7 Re-evaluate as necessary 44 Examples Change in source of material Change in processing Change in sterilization
  • 45. 7 Re-evaluate as necessary 45 Examples Change in source of material Change in processing Change in sterilization Follow-up testing may be necessary and amount can vary
  • 46. Consider all information for thorough overall assessment 46 8
  • 47. Consider all information for thorough overall assessment 47 8 Vendor information on materials
  • 48. Consider all information for thorough overall assessment 48 8 Vendor information on materials Non-clinical tests
  • 49. Consider all information for thorough overall assessment 49 8 Vendor information on materials Non-clinical tests Post market experience
  • 50.  To view the complete presentation on ISO 10993 Part 1  Check out NAMSA’s Seminars  You can view the entire ISO 10993 50 Series here  For information about the services NAMSA can offer you regarding risk management  Visit our Product and Process Risk Assessment page  For additional information  Contact us at clientcare@namsa.com.