2. Introduction
• Whether you’re in the prototyping stage or
production, reducing costs is always a top
priority.
• There are tons of cutting methods, which one is
most cost-effective for you?
• Photo etching offers unique cost advantages.
Reduce Component Costs with Photo Etching 2
3. Let’s look at 3 ways photoetching
can save you money.
Reduce Component Costs with Photo Etching 3
5. Deburring:
A Hidden Expense
• Deburring costs anywhere from a penny to .50
cents per part.
• The cost adds up quickly: for higher
productions, you’re suddenly spending
thousands of dollars.
Reduce Component Costs with Photo Etching 5
6. Deburring
Also Costs You Time
• Deburring adds an additional step to your
manufacturing process.
• More steps mean more time.
Reduce Component Costs with Photo Etching 6
7. Deburring
Also Costs You Time
• Deburring adds an additional step to your
manufacturing process.
• Another step means more time.
And Time is Money.
Reduce Component Costs with Photo Etching 7
8. Photo Etching
Always Burr-Free
• The process chemically removes the material
without force.
• That means it never leaves a rough edge or
raised burr that requires cleanup.
Reduce Component Costs with Photo Etching 8
9. Photo Etching
Always Burr-Free
• The process chemically removes the material
without force.
• That means it never leaves a rough edge or
raised burr that requires cleanup.
In short, it eliminates the costly and time-consuming
deburring process from your manufacturing process.
Reduce Component Costs with Photo Etching 9
11. How Much Does
Traditional Tooling Cost?
• Costs vary depending on the method for which
you’re tooling and the complexity of your tool.
• For stamping, for example, costs can range
anywhere from hundreds to thousands of dollars.
Reduce Component Costs with Photo Etching 11
12. How Much Does
Photo Etch Tooling Cost?
• Phototooling is produced faster and more cost-
effectively.
• It is produced digitally, so it can be produced in
hours instead of weeks.
• Costs are usually a fraction of traditional tooling
costs, most often under $200 - $300.
Reduce Component Costs with Photo Etching 12
13. How About
Maintenance & Replacement?
• Traditional tooling wears down over time and
requires maintenance to sustain performance.
• Phototooling doesn’t endure the same
physical wear.
• Traditional tool replacements require a whole
new, expensive tool whereas phototooling
replacements remain very low-cost.
Reduce Component Costs with Photo Etching 13
14. Reduce Component Costs with Photo Etching 14
3. More Complex Geometries
at No Extra Cost
15. A Better Process
for Complexity
• Many cutting methods like laser or waterjet cut
individual shapes out of the source material.
• Photo etching removes all holes simultaneously.
Reduce Component Costs with Photo Etching 15
16. What Does This
Mean for You?
• Photo etching costs the same to cut one hole or
a million of them.
• Traditional methods are priced per cut, so more
complexity means more costs.
Reduce Component Costs with Photo Etching 16
18. Conclusion
• Photo etching offers an enormous cost
advantage for many applications.
• It’s not always the best solution for every
application, but contact us so we can compare
the unique details of your application.
Reduce Component Costs with Photo Etching 18
19. Conclusion
• Photo etching offers an enormous cost
advantage for many applications.
• It’s not always the best solution for every
application, but contact us so we can compare
the unique details of your application.
We also offer other cutting options, so you’ll
always get unbiased pricing and advice.
Reduce Component Costs with Photo Etching 19
20. Contact Newcut
Talk with an Engineer
or
Request a Quote!
TALK TO AN EXPERT
-OR-
Download eBook
Advanced Photo
Etching Tips Design
Engineers Should Know
DOWNLOAD TODAY
Want to Learn More?
Reduce Component Costs with Photo Etching 20