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Three Major Issues


                           Accelerated
Global development of                         1. Energy
                          consumption of
industry & technology
                            fossil fuels
in the 21st century


                                               2. CO2
                                           (global warming measures)
   Population growth
   (in USA, Asia, etc.)


   Growing number                             3. Air quality
   of motor vehicles
Prius                (THS) 1997~2003
                                                       Features of System
                                                        1   Two electric motors
                                                        2   Ni-MH battery
                                                        3   Power split device

                          Power Control Unit
              Generator   Inverter
                                             Battery
 Power split device


                                     Motor
Engine
         Reduction Gear               Mechanical
                                      power path

                                      Electrical
         Transmission for HV          power path
Evolution of Hybrid Units

•Continuous improvements (KAIZEN)
•The challenge to achieve higher performance
• Smaller, lighter units with improved output



                     Inverter
  Main hybrid
  system units

                 Generator      Traction motor

                                                 Battery
Prius                 (THSII) 2003~
                                                       Features of System
                                                        1   Two electric motors
                                                        2   Ni-MH battery
                                                        3   Power split device

                          Power Control Unit
              Generator   Inverter
                                             Battery
 Power split device


                                     Motor
                                                            High-voltage boost
Engine                                                      circuit
         Reduction Gear               Mechanical
                                      power path

                                      Electrical
         Transmission for HV          power path
Basic components
Toyota Hybrid Synergy Drive®
HV battery Pack improvements:
      - 26% Modules (38  28 modules)
      - 30% weight (56 kg  39 kg)
      - 15 % volume (- 6 l)
      - 23% static current drop
      more efficient                    Added connection portion
                                         between each cell

                                          Module
                                          (6 Cells)
                                           Cell
                                         (1,2 V)

                       38  28 modules     273,6 V  201,6 V
Battery
                         1600

                         1400
                                   Lighter               ‘03 Prius
                                              (Prismatic resin case)
 Output density (W/kg)


                         1200                35%up
                         1000

                          800                      ‘00 Prius
                                                     Prismatic resin case
                          600
                                                   ‘97 Prius
                          400                      (Cylindrical)

                          200                                          Smaller
                           0
                               0    500   1000   1500 2000        2500      3000   3500
                                                 Output density (W/L)
Toyota Hybrid Synergy Drive®
Improvements Toyota Hybrid Synergy Drive® vs. THS:
+ 8% petrol power: 53 kW  57 kW
+ 50% electric power: 33 kW  50 kW
+ 14 % electric torque: 350 Nm  400 Nm over a 3 x wider range
Substantial increase in contribution of electric motor
Higher voltage to electric motor/generator: 273,6 V  500 V
    – superior power
    – minimised electrical losses
Enhanced charging capacity of generator: more power and speed
    – 33,8 kW  37,8 kW
    – 6,500  10,000 rpm
Newly developed battery pack
    – more compact and lighter (-30%)
    – superior output density
    – improved charge and discharge capacity
Aluminium High voltage wire harness (weight reduction)
HV Market: Cumulative sales (worldwide)
                                       1500
                                                                                                               1 million
Cumulative number of hybrid sales




                                                                                           All HVs including other
                                                                                           company’s HVs (Total)
                                       1000
                                                                                         TOYOTA / LEXUS
                                    (Thousand)




                                                                                         HVs (Total)
                                                                                        PRIUS(Total)


                                            500

                                                                                                             PRIUS (US, Europe, …)



                                                                                                                PRIUS (Japan)
                                                 0
                                                     1998   1999   2000   2001   2002   2003      2004       2005      2006       2007
                                                                                                                                (Year
Irish Market Experience

•   Hybrid sales exceed 2,500 at end of 2008
•   Mainly private buyers
•   Toyota Ireland role in promoting Hybrid
•   No.1 in customer satisfaction J.D. Power
•   Resale value is very strong
•   Appeal of Hybrid reaching a wider
    customer base
300
                                                                               Source: VCA data
Low CO2 emission
                                                                               European C segment vehicles
                                      Gasoline
                                      Petrol
                               250
               TtW CO2(g/km)



                               200                                    Diesel
                                          LPG
                               150
                                          CNG
                               100           Prius hybrid

                               50

                                     EV
                                                 Plug-in hybrid
                                 0        0.05       0.10      0.15        0.20         0.25     0.30
                                                            Clean                    TtW NOx(g/km)

                                Plug-in technology can further enhance the environmental
                                performance of hybrids both in CO2 & pollutant emissions
FT-EV Concept
Plug-in Hybrid
Plug-in Hybrid Vehicle

            Motor                                               Engine   Motor




   Mainly EV in city                                       Mainly HV in long distance and
       driving                                                   high speed driving



                             Recharging circuit
      Engine
                       Battery



         Motor                                                              Household
                                                   120 / 240 VAC single phase
                                                                            electrical
                                                  Recharged mainly at night energy



         Plug-in hybrids : A new style of electricity utilization
Brendan Sears   Toyota

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Brendan Sears Toyota

  • 1.
  • 2. Three Major Issues Accelerated Global development of 1. Energy consumption of industry & technology fossil fuels in the 21st century 2. CO2 (global warming measures) Population growth (in USA, Asia, etc.) Growing number 3. Air quality of motor vehicles
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  • 7. Prius (THS) 1997~2003 Features of System 1 Two electric motors 2 Ni-MH battery 3 Power split device Power Control Unit Generator Inverter Battery Power split device Motor Engine Reduction Gear Mechanical power path Electrical Transmission for HV power path
  • 8. Evolution of Hybrid Units •Continuous improvements (KAIZEN) •The challenge to achieve higher performance • Smaller, lighter units with improved output Inverter Main hybrid system units Generator Traction motor Battery
  • 9. Prius (THSII) 2003~ Features of System 1 Two electric motors 2 Ni-MH battery 3 Power split device Power Control Unit Generator Inverter Battery Power split device Motor High-voltage boost Engine circuit Reduction Gear Mechanical power path Electrical Transmission for HV power path
  • 10. Basic components Toyota Hybrid Synergy Drive® HV battery Pack improvements:  - 26% Modules (38  28 modules)  - 30% weight (56 kg  39 kg)  - 15 % volume (- 6 l)  - 23% static current drop  more efficient Added connection portion between each cell Module (6 Cells) Cell (1,2 V) 38  28 modules 273,6 V  201,6 V
  • 11. Battery 1600 1400 Lighter ‘03 Prius (Prismatic resin case) Output density (W/kg) 1200 35%up 1000 800 ‘00 Prius Prismatic resin case 600 ‘97 Prius 400 (Cylindrical) 200 Smaller 0 0 500 1000 1500 2000 2500 3000 3500 Output density (W/L)
  • 12. Toyota Hybrid Synergy Drive® Improvements Toyota Hybrid Synergy Drive® vs. THS: + 8% petrol power: 53 kW  57 kW + 50% electric power: 33 kW  50 kW + 14 % electric torque: 350 Nm  400 Nm over a 3 x wider range Substantial increase in contribution of electric motor Higher voltage to electric motor/generator: 273,6 V  500 V – superior power – minimised electrical losses Enhanced charging capacity of generator: more power and speed – 33,8 kW  37,8 kW – 6,500  10,000 rpm Newly developed battery pack – more compact and lighter (-30%) – superior output density – improved charge and discharge capacity Aluminium High voltage wire harness (weight reduction)
  • 13. HV Market: Cumulative sales (worldwide) 1500 1 million Cumulative number of hybrid sales All HVs including other company’s HVs (Total) 1000 TOYOTA / LEXUS (Thousand) HVs (Total) PRIUS(Total) 500 PRIUS (US, Europe, …) PRIUS (Japan) 0 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 (Year
  • 14. Irish Market Experience • Hybrid sales exceed 2,500 at end of 2008 • Mainly private buyers • Toyota Ireland role in promoting Hybrid • No.1 in customer satisfaction J.D. Power • Resale value is very strong • Appeal of Hybrid reaching a wider customer base
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  • 16. 300 Source: VCA data Low CO2 emission European C segment vehicles Gasoline Petrol 250 TtW CO2(g/km) 200 Diesel LPG 150 CNG 100 Prius hybrid 50 EV Plug-in hybrid 0 0.05 0.10 0.15 0.20 0.25 0.30 Clean TtW NOx(g/km) Plug-in technology can further enhance the environmental performance of hybrids both in CO2 & pollutant emissions
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  • 22. Plug-in Hybrid Vehicle Motor Engine Motor Mainly EV in city Mainly HV in long distance and driving high speed driving Recharging circuit Engine Battery Motor Household 120 / 240 VAC single phase electrical Recharged mainly at night energy Plug-in hybrids : A new style of electricity utilization