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Energy
Wind Farm Applications

PPT2013.01.01.19EN

www.nidec-asi.com
NIDEC ASI in Energy

NIDEC ASI has been providing variable speed drive systems, generators, static excitation
systems and soft starters for auxiliary equipment in all types of power stations, including
nuclear, worldwide for over forty years. Recently, we expanded our product basket to include
turn-key substations for Transmission and Distribution, HVDC and FACTS. As a leading
expert in Power Quality issues we are able to assist customers in the rapidly developing field
of renewable energy where we can help design robust systems that integrate seamlessly with
the existing energy network.

PPT2013.01.01.19EN

www.nidec-asi.com

2
NIDEC ASI Wind System Know-how
A fully integrated electrical package from Generator to Grid
HV grid

generator

wind
farm
control
system

MCB

HV
substation
static VAR
compensation
and filtering

single
unit
control
system

MV
micro
grid

MCB
AFE converter
PPT2013.01.01.19EN

transformer
www.nidec-asi.com

3
Multi MW Generators for
Wind Power Systems
Overview of Know-how
Technologies Currently in use
Gearbox + standard induction

Gearbox + doubly fed induction (DFIG)

NIDEC ASI’s

Direct Drive Wound Synchronous

Experience and reccommended
technologies for Wind Farm
applications
Direct Drive Permanent Magnet

Gearbox + multiple permanent magnet

Gearbox + Permanent Magnet
(Hybrid PM)

PPT2013.01.01.19EN

www.nidec-asi.com

4
Multi MW Generators for
Wind Power Systems

GCB 500 Y6
2300 kW
1815 rpm
690 V
Simple, cost effective
“off the shelf”
solution
400…10000 kW
690V…
3.3kV…10kV

PPT2013.01.01.19EN

(gearbox) + standard induction + (inverter/AFE)

www.nidec-asi.com

5
Multi MW Generators for
Wind Power Systems
Slightly more expensive & heavier than double fed induction generator + gearbox
systems, it is technically superior, offering:
higher efficiency
(enhanced at partial load
operation)
higher reliability
higher operation flexibility
a series of advantages well
matched to wind system
requirements
2 MWe

3 MWe

15 rpm

14.3 rpm

3.3 kV

3.3 kV

D=4 m

D=5.3 m

Mact27 ton

Mact40 ton

PPT2013.01.01.19EN

www.nidec-asi.com

6
Multi MW Generators for
Wind Power Systems
Our Direct Drive Permanent Magnet - Design Features

Naturally born MV
Flexible and energy efficient
True overload
Fault tolerant
Easy modular repair
Grid friendly
Low cogging torque
Low ripple torque
Off shore ready
Long term stable
Lightweight
Easy to transport

PPT2013.01.01.19EN

3.3 kV
96% + good partial load
no overload if env<20°C
P’50%
small removable modules
All international rules ok
Tcog  0.02%
Tripple  1.8%
Corrosion resistant mats
Low  & centering bearing
Mact_3MW  40 ton
3MW  5m / 2MW  4m

www.nidec-asi.com

7
Multi MW Generators for
Wind Power Systems

3MW PM DD behavior

PPT2013.01.01.19EN

www.nidec-asi.com

8
Multi MW Generators for
Wind Power Systems
Our Hybrid Permanent Magnet Generator Solutions
Best fit for offshore applications
Medium Speed (w/single stage gearbox)
100 to 500 r/min
High Speed (w/multiple stage gearbox)
> 500 r/min
A
D
V
A
T
A
G
E
S

• Weight and Dimensions
• Higher efficiency
• Low torque ripple
• Low cogging torque
• Higher availability
• Modularity
• Lower Maintenance costs

• MV solutions (simplifies cabling and auxiliaries reducing cost)
• IP54 protection: stator has force fluid cooling and rotor cooling is by forced air in closed
loop improves resistence to harsh enviornmental conditions.
PPT2013.01.01.19EN

www.nidec-asi.com

9
Multi MW Generators for
Wind Power Systems
Feasibility study completed
Project has demonstrated that
machine offers the same
positive features as the
traditional hybrid plus
• Even higher efficiency
• Better torque regularity
- Extremely low torque ripple
- Complete absence of
cogging torque
Allowing operation at higher
speeds with consequent
reduction of dimension and
weight

PPT2013.01.01.19EN

www.nidec-asi.com

10
Power Electronics for
Wind Power Systems
Our Power Converter Technology – Low Voltage Solution
Power converter topology

G3ph

Power converter topology

Typical solution for Low Voltage applications up to 2 MW
PPT2013.01.01.19EN

www.nidec-asi.com

11
Power Electronics for
Wind Power Systems
Our Power Converter Technology – Medium Voltage Solution
Power converter topology
Typical solution for Medium Voltage applications for 1,5 – 5MW

All NIDEC ASI drives for Wind Farm
Applications are capable of the
following:
• Dynamic Balancing of energy loads
• Active Power Control
• Reactive Power Control
• Fault ride through

PPT2013.01.01.19EN

www.nidec-asi.com

12
Power Electronics for
Wind Power Systems
Control System Architecture –an Example
NIDEC ASI assures seamless integration with other
systems in the plant

PPT2013.01.01.19EN

www.nidec-asi.com

13
Power Electronics for
Wind Power Systems
Our Innovative System Control card for Seamless Integration

PPT2013.01.01.19EN

www.nidec-asi.com

14
Static VAR Compenstation
and Active Filtering
Our SilcoVAR Plus – Main features

Es
P
  
I S  I L  IC
Generator bus

Capacitive operating mode

-Q


IC

Q


IL


IC

LOAD
Load bus

X

Inductive operating mode

Es


 j  X  Ic


Es

P Q


EC


EC

+Q


IC


EC


 j  X  Ic

SILCOVAR PLUS

SILCOVAR plus has the ability to maintain full capacitive and inductive output current at low
system voltage which also make it very effective in improving transient stability
SILCOVAR plus controls the reactive power flow in the electrical line, injecting or absorbing it
SILCOVAR plus can suppress harmonics produced by nonlinear loads
The high equivalent switching frequency allows the dynamic filtering of load harmonic currents
up to 2 kHz
PPT2013.01.01.19EN

www.nidec-asi.com

15
Static VAR Compenstation
and Active Filtering
Our SilcoVAR Plus – Schematics
TRANSFORMERLESS CASCADED H – BRIDGE MULTILEVEL CONVERTER - STAR CONNECTION

Voltage and Current (X10)
Waveforms of 19 level Cascading Inverter
Capacitive operating mode
H
BRIDGE

H
BRIDGE

H
BRIDGE

H
BRIDGE

H
BRIDGE


IC

H
BRIDGE


EC
H
BRIDGE

H
BRIDGE

H
BRIDGE

H
BRIDGE

H
BRIDGE

Inductive operating mode

H
BRIDGE

PPT2013.01.01.19EN

www.nidec-asi.com

16
Current Projects
15 MW onshore Wind Farm using Direct Drive Permanent Magnet

Qty 10 - GT5A11K7K
1.5 MW Wind Generators
Configuration:
Synchronous generator (wind
side) + active front end (grid
side)
Synchronous permanent magnet
generators:
Rated Power: 1500 kW
Rated Current 1255 A
Rated Line Voltage (at no load)
690 V (magnet voltage)
Rated Frequency: 20.3 Hz

PPT2013.01.01.19EN

www.nidec-asi.com

17
Current Projects
Industria 2015 - Simplified Schematic of Offshore Floating Wind Farm

1. Generator
2. AFE Converter
3. Transformer
4. MV Network (Microgrid)
5. Network Connection
6. Microgrid control system
PPT2013.01.01.19EN

www.nidec-asi.com

18
NIDEC ASI’s Strengths
Able to supply present and future needs
• Strong System Know-how
• Nearly a century of experience in the design, manufacture and supply of electrical rotating
machinery with a long standing reputation for reliability
• Full system testing capability (complete string test)
• Expertise in high torque applications (such as Metals, Cement, Oil & Gas, Marine)
• Can supply fully integrated electrical package – reduced number of interfaces, improved
reliability and availablity of the entire system plus optimized efficiency for site conditions.

Generator Side Low Torque Ripple

Ride Through Capability

Line Side _ Clean Power Filter

PPT2013.01.01.19EN

www.nidec-asi.com

19
Ready for the future
Able to supply present and future needs
NIDEC ASI has consolidated experience
in the design and supply of Power
Electronics for Marine applications
requiring demanding performance in
harsh environments - fundamental for
near-shore and offshore applications
(Shown at left MV drive for Offshore platform. Also
shown, Recent project: Russian Icebreaker)

NIDEC ASI is
a valid partner for permanent magnet
generator systems
for Wind Farm Applications, both as a
supplier of state-of-the-art technology and
as a partner for the development of future
high power solutions, particularly offshore.

PPT2013.01.01.19EN

www.nidec-asi.com

20

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Nidec asi wind farm applications

  • 2. NIDEC ASI in Energy NIDEC ASI has been providing variable speed drive systems, generators, static excitation systems and soft starters for auxiliary equipment in all types of power stations, including nuclear, worldwide for over forty years. Recently, we expanded our product basket to include turn-key substations for Transmission and Distribution, HVDC and FACTS. As a leading expert in Power Quality issues we are able to assist customers in the rapidly developing field of renewable energy where we can help design robust systems that integrate seamlessly with the existing energy network. PPT2013.01.01.19EN www.nidec-asi.com 2
  • 3. NIDEC ASI Wind System Know-how A fully integrated electrical package from Generator to Grid HV grid generator wind farm control system MCB HV substation static VAR compensation and filtering single unit control system MV micro grid MCB AFE converter PPT2013.01.01.19EN transformer www.nidec-asi.com 3
  • 4. Multi MW Generators for Wind Power Systems Overview of Know-how Technologies Currently in use Gearbox + standard induction Gearbox + doubly fed induction (DFIG) NIDEC ASI’s Direct Drive Wound Synchronous Experience and reccommended technologies for Wind Farm applications Direct Drive Permanent Magnet Gearbox + multiple permanent magnet Gearbox + Permanent Magnet (Hybrid PM) PPT2013.01.01.19EN www.nidec-asi.com 4
  • 5. Multi MW Generators for Wind Power Systems GCB 500 Y6 2300 kW 1815 rpm 690 V Simple, cost effective “off the shelf” solution 400…10000 kW 690V… 3.3kV…10kV PPT2013.01.01.19EN (gearbox) + standard induction + (inverter/AFE) www.nidec-asi.com 5
  • 6. Multi MW Generators for Wind Power Systems Slightly more expensive & heavier than double fed induction generator + gearbox systems, it is technically superior, offering: higher efficiency (enhanced at partial load operation) higher reliability higher operation flexibility a series of advantages well matched to wind system requirements 2 MWe 3 MWe 15 rpm 14.3 rpm 3.3 kV 3.3 kV D=4 m D=5.3 m Mact27 ton Mact40 ton PPT2013.01.01.19EN www.nidec-asi.com 6
  • 7. Multi MW Generators for Wind Power Systems Our Direct Drive Permanent Magnet - Design Features Naturally born MV Flexible and energy efficient True overload Fault tolerant Easy modular repair Grid friendly Low cogging torque Low ripple torque Off shore ready Long term stable Lightweight Easy to transport PPT2013.01.01.19EN 3.3 kV 96% + good partial load no overload if env<20°C P’50% small removable modules All international rules ok Tcog  0.02% Tripple  1.8% Corrosion resistant mats Low  & centering bearing Mact_3MW  40 ton 3MW  5m / 2MW  4m www.nidec-asi.com 7
  • 8. Multi MW Generators for Wind Power Systems 3MW PM DD behavior PPT2013.01.01.19EN www.nidec-asi.com 8
  • 9. Multi MW Generators for Wind Power Systems Our Hybrid Permanent Magnet Generator Solutions Best fit for offshore applications Medium Speed (w/single stage gearbox) 100 to 500 r/min High Speed (w/multiple stage gearbox) > 500 r/min A D V A T A G E S • Weight and Dimensions • Higher efficiency • Low torque ripple • Low cogging torque • Higher availability • Modularity • Lower Maintenance costs • MV solutions (simplifies cabling and auxiliaries reducing cost) • IP54 protection: stator has force fluid cooling and rotor cooling is by forced air in closed loop improves resistence to harsh enviornmental conditions. PPT2013.01.01.19EN www.nidec-asi.com 9
  • 10. Multi MW Generators for Wind Power Systems Feasibility study completed Project has demonstrated that machine offers the same positive features as the traditional hybrid plus • Even higher efficiency • Better torque regularity - Extremely low torque ripple - Complete absence of cogging torque Allowing operation at higher speeds with consequent reduction of dimension and weight PPT2013.01.01.19EN www.nidec-asi.com 10
  • 11. Power Electronics for Wind Power Systems Our Power Converter Technology – Low Voltage Solution Power converter topology G3ph Power converter topology Typical solution for Low Voltage applications up to 2 MW PPT2013.01.01.19EN www.nidec-asi.com 11
  • 12. Power Electronics for Wind Power Systems Our Power Converter Technology – Medium Voltage Solution Power converter topology Typical solution for Medium Voltage applications for 1,5 – 5MW All NIDEC ASI drives for Wind Farm Applications are capable of the following: • Dynamic Balancing of energy loads • Active Power Control • Reactive Power Control • Fault ride through PPT2013.01.01.19EN www.nidec-asi.com 12
  • 13. Power Electronics for Wind Power Systems Control System Architecture –an Example NIDEC ASI assures seamless integration with other systems in the plant PPT2013.01.01.19EN www.nidec-asi.com 13
  • 14. Power Electronics for Wind Power Systems Our Innovative System Control card for Seamless Integration PPT2013.01.01.19EN www.nidec-asi.com 14
  • 15. Static VAR Compenstation and Active Filtering Our SilcoVAR Plus – Main features  Es P    I S  I L  IC Generator bus Capacitive operating mode -Q  IC Q  IL  IC LOAD Load bus X Inductive operating mode  Es   j  X  Ic  Es P Q  EC  EC +Q  IC  EC   j  X  Ic SILCOVAR PLUS SILCOVAR plus has the ability to maintain full capacitive and inductive output current at low system voltage which also make it very effective in improving transient stability SILCOVAR plus controls the reactive power flow in the electrical line, injecting or absorbing it SILCOVAR plus can suppress harmonics produced by nonlinear loads The high equivalent switching frequency allows the dynamic filtering of load harmonic currents up to 2 kHz PPT2013.01.01.19EN www.nidec-asi.com 15
  • 16. Static VAR Compenstation and Active Filtering Our SilcoVAR Plus – Schematics TRANSFORMERLESS CASCADED H – BRIDGE MULTILEVEL CONVERTER - STAR CONNECTION Voltage and Current (X10) Waveforms of 19 level Cascading Inverter Capacitive operating mode H BRIDGE H BRIDGE H BRIDGE H BRIDGE H BRIDGE  IC H BRIDGE  EC H BRIDGE H BRIDGE H BRIDGE H BRIDGE H BRIDGE Inductive operating mode H BRIDGE PPT2013.01.01.19EN www.nidec-asi.com 16
  • 17. Current Projects 15 MW onshore Wind Farm using Direct Drive Permanent Magnet Qty 10 - GT5A11K7K 1.5 MW Wind Generators Configuration: Synchronous generator (wind side) + active front end (grid side) Synchronous permanent magnet generators: Rated Power: 1500 kW Rated Current 1255 A Rated Line Voltage (at no load) 690 V (magnet voltage) Rated Frequency: 20.3 Hz PPT2013.01.01.19EN www.nidec-asi.com 17
  • 18. Current Projects Industria 2015 - Simplified Schematic of Offshore Floating Wind Farm 1. Generator 2. AFE Converter 3. Transformer 4. MV Network (Microgrid) 5. Network Connection 6. Microgrid control system PPT2013.01.01.19EN www.nidec-asi.com 18
  • 19. NIDEC ASI’s Strengths Able to supply present and future needs • Strong System Know-how • Nearly a century of experience in the design, manufacture and supply of electrical rotating machinery with a long standing reputation for reliability • Full system testing capability (complete string test) • Expertise in high torque applications (such as Metals, Cement, Oil & Gas, Marine) • Can supply fully integrated electrical package – reduced number of interfaces, improved reliability and availablity of the entire system plus optimized efficiency for site conditions. Generator Side Low Torque Ripple Ride Through Capability Line Side _ Clean Power Filter PPT2013.01.01.19EN www.nidec-asi.com 19
  • 20. Ready for the future Able to supply present and future needs NIDEC ASI has consolidated experience in the design and supply of Power Electronics for Marine applications requiring demanding performance in harsh environments - fundamental for near-shore and offshore applications (Shown at left MV drive for Offshore platform. Also shown, Recent project: Russian Icebreaker) NIDEC ASI is a valid partner for permanent magnet generator systems for Wind Farm Applications, both as a supplier of state-of-the-art technology and as a partner for the development of future high power solutions, particularly offshore. PPT2013.01.01.19EN www.nidec-asi.com 20