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Industrial Engineering
for
Apparel Production
Presented By:
Lutfor Rahman Shanzid
ID: 2015-2-2-013 <FME>
Md. Niloy Rahman
ID: 2015-2-1-010<YME>
Contents
• Definition of Industrial Engineering (IE)
• Objectives
• Key person(s)
• Role of Industrial Engineer(s)
• Basic techniques in IE
• Relations of key persons
9 April, 2016
2
Definition of IE
A branch of applied sciences
• Engineering knowledge is applied to the
planning, design, and control of industrial
operations by integrating peoples, materials and
energy in productive ways.
9 April, 2016
3
Objectives of IE Department
• Monitoring production floor and having better
control over the production floor
• Improving processes and method of working to
increase factory's overall performance and
standardized garment manufacturing processes
• Contribute to the success of companies through
effective problem solving
9 April, 2016
4
Key persons
Industrial
Engineers
Merchandisers
9 April, 2016
5
Role of Industrial Engineers
To effectively & efficiently utilizing the
• software technologies
• Machine tools
• Math
• Scientific concepts
• Managing the human resources
• Demand of customer satisfaction
• Time schedule
9 April, 2016
6
Role of Industrial Engineers (cont.)
• Evaluation of existing production target and fix a new production target.
• Constant control of direct labor cost.
• Data analysis and look into monthly trends
• Preparing daily production reports, Monthly improvements reports with
graphical presentation.
• Time study and updating time study database including videos on constant
basis.
• Research on motion study and implementation of the better system to
eliminate excess motions.
• Research on new machinery and latest systems that meets companies long
term goal and preparing cost benefits analysis
• Research and development for samples prior to production start.
9 April, 2016
7
Scope & responsibilities of IED
IE
OPERATOR’S
& LEADER’S
TRAINING &
DEVELOPMENT
PRODUCTION
PROJECT
ENGINEERING
PRODUCT &
PROCESS
ENGINEERING
PRODUCTION
MAINTENANCE
8
9 April, 2016
Basic Techniques used in Industrial
Engineering
• Work study
• Capacity Study
• Method Study
• Time Study
• Operator Performance
• SMV
9 April, 2016
9
Techniques of Work Study
Work Study
Method Study
(better way to do
the job)
Work Measurement
(time it takes to
do the job)
Higher productivity
9 April, 2016
10
Qualities of Work Study practitioner
Personal qualities –
 Sincerity & honesty
 Enthusiasm
 Interest in & sympathy with people
 Tact
 Good appearance
 Self confidence
9 April, 2016
11
Time Study
Definition of Time Study –
Time study is a work measurement
technique for recording the times of
performing a certain specific job or it’s
elements carried out under specified
conditions, and for analyzing the data so as
to obtain the time necessary for an operator
to carry it out at a defined rate of
performance.
9 April, 2016
12
Handling the next
garment
Machine
Start
Machine
Stop
0
1
5
3
0
4
5Pic
k
up
18
sec.
18 sec.
Sew
27 sec.
27 sec.
Dispos
e
6 sec.
6 sec.
- Individual time observation -
9 April, 2016
13
Handling the next
garment
Machine
Start
Machine
Stop
0
1
5
3
0
4
5
Pic
k
up
18
sec.
18 sec.
Sew
45
45
sec.
Dispos
e
51
51
sec.
Sew:45ー18=27 sec.
27 sec.
Place 51ー45=6 sec.
6 sec.
- Continuous time observation-
9 April, 2016
14
Capacity Study
It is a measure of the operator(s)capability.
Procedure :
• Use of stop watch
• Measure the time study
• Average the time cycle
This average cycle time measures the operator
ability to do the particular job.
9 April, 2016
15
Method Study
Recording & critical examination of existing and
proposed ways of doing work
9 April, 2016
16
Relations of key persons
Without cooperation between Industrial Engineer &
Merchandiser, an IE department can not be run
properly.
So, inter-relation between Industrial Engineer &
Merchandiser must be developed.
‘Good inter-relation increases more profit.’
9 April, 2016
17
IE BASEMENT
THE HOW FOR “ 6 STAR ” PERFORMANCE
18
5W
5M
5P
• What
• When
• Where
• Why
• Who
• Man
• Machine
• Material
• Method
• Management
• People
• Product
• Process
• Prevention
• Productivity
IE
5C
• Creativity
• Clarity
• Characteristic
• Conformance
• Cost
5S
• Standardize
• Straighten
• Sort
• Shine
• Sustain
5R
• Research
• Record
• Review
• Release
• Result
MEASURE
WATCH !
CARE !READ !
4
5 6
1
2 3
9 April, 2016
9 April, 2016
19

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Industrial engineering for apparel production

  • 1. Industrial Engineering for Apparel Production Presented By: Lutfor Rahman Shanzid ID: 2015-2-2-013 <FME> Md. Niloy Rahman ID: 2015-2-1-010<YME>
  • 2. Contents • Definition of Industrial Engineering (IE) • Objectives • Key person(s) • Role of Industrial Engineer(s) • Basic techniques in IE • Relations of key persons 9 April, 2016 2
  • 3. Definition of IE A branch of applied sciences • Engineering knowledge is applied to the planning, design, and control of industrial operations by integrating peoples, materials and energy in productive ways. 9 April, 2016 3
  • 4. Objectives of IE Department • Monitoring production floor and having better control over the production floor • Improving processes and method of working to increase factory's overall performance and standardized garment manufacturing processes • Contribute to the success of companies through effective problem solving 9 April, 2016 4
  • 6. Role of Industrial Engineers To effectively & efficiently utilizing the • software technologies • Machine tools • Math • Scientific concepts • Managing the human resources • Demand of customer satisfaction • Time schedule 9 April, 2016 6
  • 7. Role of Industrial Engineers (cont.) • Evaluation of existing production target and fix a new production target. • Constant control of direct labor cost. • Data analysis and look into monthly trends • Preparing daily production reports, Monthly improvements reports with graphical presentation. • Time study and updating time study database including videos on constant basis. • Research on motion study and implementation of the better system to eliminate excess motions. • Research on new machinery and latest systems that meets companies long term goal and preparing cost benefits analysis • Research and development for samples prior to production start. 9 April, 2016 7
  • 8. Scope & responsibilities of IED IE OPERATOR’S & LEADER’S TRAINING & DEVELOPMENT PRODUCTION PROJECT ENGINEERING PRODUCT & PROCESS ENGINEERING PRODUCTION MAINTENANCE 8 9 April, 2016
  • 9. Basic Techniques used in Industrial Engineering • Work study • Capacity Study • Method Study • Time Study • Operator Performance • SMV 9 April, 2016 9
  • 10. Techniques of Work Study Work Study Method Study (better way to do the job) Work Measurement (time it takes to do the job) Higher productivity 9 April, 2016 10
  • 11. Qualities of Work Study practitioner Personal qualities –  Sincerity & honesty  Enthusiasm  Interest in & sympathy with people  Tact  Good appearance  Self confidence 9 April, 2016 11
  • 12. Time Study Definition of Time Study – Time study is a work measurement technique for recording the times of performing a certain specific job or it’s elements carried out under specified conditions, and for analyzing the data so as to obtain the time necessary for an operator to carry it out at a defined rate of performance. 9 April, 2016 12
  • 13. Handling the next garment Machine Start Machine Stop 0 1 5 3 0 4 5Pic k up 18 sec. 18 sec. Sew 27 sec. 27 sec. Dispos e 6 sec. 6 sec. - Individual time observation - 9 April, 2016 13
  • 14. Handling the next garment Machine Start Machine Stop 0 1 5 3 0 4 5 Pic k up 18 sec. 18 sec. Sew 45 45 sec. Dispos e 51 51 sec. Sew:45ー18=27 sec. 27 sec. Place 51ー45=6 sec. 6 sec. - Continuous time observation- 9 April, 2016 14
  • 15. Capacity Study It is a measure of the operator(s)capability. Procedure : • Use of stop watch • Measure the time study • Average the time cycle This average cycle time measures the operator ability to do the particular job. 9 April, 2016 15
  • 16. Method Study Recording & critical examination of existing and proposed ways of doing work 9 April, 2016 16
  • 17. Relations of key persons Without cooperation between Industrial Engineer & Merchandiser, an IE department can not be run properly. So, inter-relation between Industrial Engineer & Merchandiser must be developed. ‘Good inter-relation increases more profit.’ 9 April, 2016 17
  • 18. IE BASEMENT THE HOW FOR “ 6 STAR ” PERFORMANCE 18 5W 5M 5P • What • When • Where • Why • Who • Man • Machine • Material • Method • Management • People • Product • Process • Prevention • Productivity IE 5C • Creativity • Clarity • Characteristic • Conformance • Cost 5S • Standardize • Straighten • Sort • Shine • Sustain 5R • Research • Record • Review • Release • Result MEASURE WATCH ! CARE !READ ! 4 5 6 1 2 3 9 April, 2016