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Natalie Jap Design Project 1
Project Proposal 2009 C9R  sportscar
Identification of Need ,[object Object],[object Object],[object Object],[object Object],[object Object],Creative Problem Solving Gross and fine motor skills Visio-spatial processing Safety warning for Automoblox car range Actual size of ‘super cool’ person
Identification of Need ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Analysis of Brief ,[object Object],[object Object],[object Object],Key word Defininiton Design decide upon the look and functioning of (something), especially by making a detailed drawing of it Manufacture make (something) on a large scale using machinery Toy an object for a child to play with, typically a model or miniature replica of something Suitable right for a appropriate for a particular person, purpose or situation Aid to promote the progress or accomplishment of; facilitate. Development the act or process of developing; growth; progress Creative relating to or involving the use of imagination or original ideas in order to create something Problem Solving the thought processes involved in solving a problem  Motor Skills the ability to perform complex muscle-and-nerve acts that produce movement; fine motor skills are small movements like writing and tying shoes, gross motor skills are large movements like walking and kicking Visio-spatial pertaining to perception of the spatial relationships among objects within the field of vision Simplistic plain and uncomplicated in form, nature or design
Criteria to Evaluate Success Functional Criteria Justification The design must not pose any choking hazards the target market is for young children aged 18 months + The design must not have any sharp edges or spikes Sharp edges  and spikes pose safety hazards to young children as they could cut themselves on them or poke themselves in the eye The design must be durable and strong enough to withstand play without breaking and potentially causing injury If part of the design breaks off the small part broken off will pose a choking hazard and there may be splinters on the design which could potentially cause injury The design must be able to be easily taken apart but strong enough to withstand drops So the product can be taken apart by small children and the product will not fall apart if dropped The design must have wheels that can move freely and must not be able to trap small fingers So the product can be used as a toy car and able to roll on a flat surface and not cause pinching injuries The design must be manufactured from a sustainable plantation timber Timber a durable material which is suitable for a children’s toy The product will be environmentally friendlier as it is using sustainable materials No plastic may be used in the body of the car To keep the costs of manufacturing down The design must use a common connection system as confirmed by the design team The product will then be able to connect with other products, developing children’s creative problem solving, gross and fine motor skills and Visio-spatial processing.  The design must not have surface finishes such as paint or varnish, with excessive levels of heavy metals such as lead or any other toxic substances. Young children could  be poisoned by touching the design and putting their fingers in their mouth or even putting the design directly in their mouth.
Criteria to Evaluate Success Aesthetic Criteria Justification The design must have a sleek, streamline look  So the product is attractive to the target market and the design will not date The design must have the features of a car. ie axels, wheels, front, body, rear and canopy To comply with the design brief of designing a “Automoblox” styled toy car The design must incorporate bright colours on the faces where the components of the design fit together. So the product appeals to young children and they can recognise which component connects to where due to the co-ordinating colours The design must be simplistic To keep costs and time needed for manufacturing down
Management 2009 X9X  sport utility
Action/Time Plan Week  Proposed Actual Evaluation Term 1 week 4  18/02/09 – 22/02/09  Start typing up the project proposal  I have typed up the identification of need I was able to finish the first part of the project proposal Term 1 week 5 23/02/09 – 1/03/09 Type up the analysis of brief and criteria to evaluate success I have typed up the analysis of brief but I didn’t get to fully finish the aesthetic criteria I should have finished the project proposal this week but my relatives came from overseas Term 1 week 6 02/03/09 – 8/03/09 Finish off project proposal I managed to finish typing up my project proposal and start the next stage: research I should have not taken that long to finish the project proposal Term 1 week 7 9/03/09 – 15/03/09 Research 3 existing Automoblox designs and a PMI analysis on each plus evaluation I have completed the PMI analysis on 3 existing designs I have achieved my goal for this week Term 1 week 8 16/03/09 – 22/03/09 Research relevant safety aspects related to the toy design and start researching materials, tools and techniques I only managed to finish the safety research this week I need to allocate times to work on my folio Term 1 week 9 23/03/09 – 19/03/09 Continue researching materials, tools and techniques I have researched the different types of main materials that I may use in this project I am running on schedule this week
Action/Time Plan Week Proposed Actual Evaluation Term 1 week 10 30/03/09 – 5/04/09 Continue researching materials, tools and techniques I have started to research possible tools and techniques to use in this project I  have not fully finished researching  Term 1 week 11 6/04/09 – 12/04/09 Brainstorm ideas and sketch 3 with PMIs and overall evaluation I have started to brainstorm a few ideas but I am yet to choose the 3 best. I have also started to prepare the timber material by gluing two 42x42mm pieces together I have not done PMIs so I am running behind. Holidays 13/04/09 – 19/04/09 Continue to brainstorm ideas with PMIs while studying for mid-course exams I have done a few rough sketches  I have a number of sketches but have not done any PMIs Holidays 20/04/09 – 26/04/09 Continue brainstorming and ensure research is finished and typed up in folio (while studying) I have finalised the research of tools part of this project I should have finished all my research, however I did have to study for my mid-course exams Term 2 week 1  (exam period) 27/04/09 – 3/05/09 Collate folio from Word into PowerPoint I have started to type up folio in PowerPoint Since it was the exam period I am allowing my self to collate folio over two weeks
Action/Time Plan Week Proposed Actual Evaluation Term 2 week 2  (exam period) 4/05/09 – 10/05/09 Finalise folio and up to date I have typed up my folio up to and including the research component of the project My folio is currently up to date Term 2 week 3  ( up to 12/05 exam period) 11/05/09 – 17/05/09 Sketching 3 initial ideas with PMIs and preparing timber to manufacture product I have put the timber through thicknesser ready to be cut out with the desired shape and sketched 3 ideas I have started but not yet completed the PMIs  Term 2 week 4 18/05/09 – 24/05/09 Create cardboard templates for the 3 initial ideas I have made templates for initial ideas and completed the PMIs I have done what I proposed but I am running out of time to finish the project Term 2 week 5 25/05/09 – 31/05/09 Development of Ideas I have only updated my folio, scanning in my sketches I am behind due to the three day crossroads camp Term 2 week 6 1/06/09 – 7/06/09 Development of Ideas I have created  CAD models of my initial ideas and starting to test my parts with other people’s parts The whole class is behind schedule due to disruptions, so the deadline has been extended Term 2 week 7 8/06/09 – 14/06/09 Development of final design, confirmation of joining system and uniform dimesnsions I have started to develop my final design, creating a CAD model and making sure that the dimensions are correct I am on time this week
Action/Time Plan Week Proposed Actual Evaluation Term 2 week 8 15/06/09 – 21/06/09 Print and cut out template of final chosen design and start the manufacturing of product I have finished the CAD model of my final design and printed out a to scale template of the CAD model. I have also started to cut my timber into the right dimensions. I have done everything proposed this week Term 2 week 9 22/06/09 – 28/06/09 Continue manufacturing (drilling holes) and updating folio. I have drilled holes for the joining system on the roof part  I should have already drilled the holes in the body part in correspondence to the roof part Term 2 week 10 29/06/09 – 5/07/09 Continue manufacturing and updating folio I have drilled the nearly all of the holes for the joining system and started to trace the template onto the timber I have done the proposed this week Term 2 week 11 6/07/09 – 12/07/09 Continue manfuacturing and updating folio I have sanded, cut and glued dowels into the roof part. I have achieved my goal for this week Holidays 13/07/09 – 19/07/09 Update folio and catch up on techniques research I have  completed the techniques research I am on time this week Holidays 20/07/09 – 26/07/09 Make sure that all the pictures in my folio have captions  All the pictures in my folio now have captions My folio is now up to date
Action/Time Plan Week Proposed Actual Evaluation Term 3 week 1 27/07/09 – 02/08/09 Continue manufacturing product while updating folio I have cut the front and back parts to size  and cut the body and roof parts to size to be equal with everyone’s body and roof. I have achieved what I have proposed this week. Term 3 week 2 3/08/09 – 09/08/09 Cut out the front and back parts while continuing to update folio I have only marked out the places of the holes for the joining system and axels for the front and back parts. I have also finished annotating my sketches. I have not cut out the front and  back part out because it would be more difficult to  hold the parts in place while drilling. Term 3 week 3 10/08/09 – 13/08/09 Finish the final design section of folio ready for submission on the 13 th . Also continue manufacturing (drilling holes and gluing dowels for joining system) I have drilled the holes for the joining system  I have not glued the dowels in the joining system yet but i have finished my folio and the holes are cut ready for gluing.
Project Development & Realisation 2009 S9R  sports sedan
Research – Existing Design 1 Overall Evaluation:   The C9 sports car is overall a good design (with the exception of the front and back spoiler) but more aimed at males than females due to the red colour and sports style. Plus Minus Interesting ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Research – Existing Design 2 Overall Evaluation:  The car would be more appealing to males than females because of the pickup design.   This car is a unique design as it is the only design of the Automoblox range that has a compartment  to carry an object. Plus  Minus  Interesting ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Research – Existing Design 3 Overall Evaluation:  This car is a good design as it is not gender specific. Its colour and style makes the car appeal to both girls and boys and it is the only design that can carry 8 passengers. Plus Minus  Interesting ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Research – Safety in Toy Design ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Source:  http://www.toyassociation.org/AM/Template.cfm?Section=TINFO_Designed_for_Safety&Template=/CM/HTMLDisplay.cfm&ContentID=4402   http://www.ywcansw.com.au/_assets/YWCA_Toy_Safety.pdf   http://www.btha.co.uk/dynamic/documents/education/toy-technology-resource-for-GCSE.pdf   An example of a wooden toy suitable young children under 3 years old
Research – Materials ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Radiata Pine
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Research – Materials Tasmanian Oak (left)
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Research – Materials Beech
Research – Materials ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],MDF
Research – Materials ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],PVA glue
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Research – Materials Araldite Epoxy Adhesive (right)
Research – Materials ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Dowels in various sizes
Research – Tools ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Research – Tools ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Research – Tools ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Research – Tools ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Research – Tools ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Research – Tools ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Jack Plane Source: Furnishing, an industry study for secondary schools (2 nd  edition) by D.Schlyder
Research – Tools ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Hole Saw
Research – Tools ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Wheel Cutter Wheel cut using wheel cutter
Research – Tools ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Try Square Tool: Personal Protective Equipment (PPE) Overview:  PPE is used to protect the user from health and safety hazards such as loud noises, small airborne dust particles and flying shrapnel from the use of machines and equipment. Such equipment includes ear muffs, dust masks and safety glasses. In this project can be used for:  Protecting the eyes from airborne dust and particles, the ears  from loud noises and lungs from airborne dust particles.  Cost:  free – available for use at school Safety Considerations:  N/A Safety glasses Dust mask Ear muffs
Research – Tools ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Steel Rule  in various sizes Tool: Pencil Overview:  Pencils used for making marks on material eg. Wood, paper etc. In this project can be used for:  Marking out for cutting timber Cost:  free – I already own a pencil  Safety Considerations:  N/A HB pencil
Research – Tools Tool: Woodworker’s Vice Overview:  Used to hold work pieces firmly while cutting, shaping, or marking out. The metal jaws of the vice are faced with wood to protect the job and the cutting edges of tools. The wooden jaws should be replaced when necessary. In this project can be used for:  holding work pieces after gluing and when planing Cost:  Free – available for use at school. Safety consideration:  N/A Source:  Furnishing, an industry study for secondary schools (2 nd  edition) by D.Schlyder Quick Release Clamps Woodworker’s Vice ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Research – Tools ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Tool: Dowel drill bit Overview:  Dowel bits are designed to cut a clean reasonably flat bottom hole in softwood. In this project can be used for:  Drilling holes for dowel joints which could be used in a joining system. Cost:  Free – available for use at school. Safety consideration:  always hold the bit from the shank Follow the normal safety procedures for the drilling machine including tying long hair back and wearing appropriate PPE. Source:  Furnishing, an industry study for secondary schools (2 nd  edition) by D.Schlyder High speed drill bit Dowel drill bit
[object Object],[object Object],[object Object],Research – Techniques ,[object Object],[object Object],[object Object],[object Object],[object Object],Widening Butt Joint Source: http://au.lifestyle.yahoo.com/b/better-homes-gardens/1226/widening-joint/
Research – Techniques ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Dowel Joint Ribbed dowel
Research – Techniques ,[object Object],[object Object],[object Object],[object Object],[object Object],Source: http://www.technologystudent.com/equip1/try1.htm The marking out procedure
Research – Techniques ,[object Object],[object Object],[object Object],[object Object],[object Object],Clamp
Research – Techniques ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Very fine sand paper (1500 grit) - right Very coarse sand paper (40 grit) - left Source: Furnishing, an industry study for secondary schools (2 nd  edition) by D.Schlyder
Research – Techniques ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Source:  http://www.technologystudent.com/equip1/planes2.htm   Planing a piece of timber How to correctly hold a jack plane
Research – Techniques ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Note: Other drill presses have the on/off switch at knee height
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Materials, Tools and Techniques Evaluation
Materials, Tools and Techniques Evaluation ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Initial Idea 1 Perspective View sketch of Car 1 Spoiler for ‘race car’ look Wheels located on the front and back parts of car So that everyone’s front and back parts will have the wheels only, not the body part. Curved roof for ‘streamlined’ effect Long front for ‘race car’ look Wheels located near the front of the front part to distribute the weight evenly. If wheel was closer towards the body then the car may tip forward because the front part is too heavy, the car would then be unable to move Side View sketch of Car 1 Back wheels are located in the middle of the back part as the back part is quite short, going to far backward or forward would make holes for the axels too close to the edge. Wheels closer to the ground makes the car more ‘aggressive’ Back block is quite short to accommodate the long length of the front block
Cardboard template of Car 1 Head and tail lights will be holes drilled into the timber The headlights are  located here The tail lights are located here Where the tail and head lights will be located The head lights are only one hole on each side because two on each side will look crowded especially as they are located near the bottom of the front part so the car will look more sport like. The tail head lights are located just underneath the spoiler because it should not be near the bottom as it is slightly curved.  And  having the tail lights higher makes the car look like a sports car. The front axel located here The back axel located here Initial Idea 1
Initial Idea 1 Overall Evaluation:   The sports car design will be more appealing to boys than to girls and is perhaps a little too long, if there was no design constraint on the size of the body, the body would have been much shorter and the front longer. Plus Minus Interesting ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Initial Idea 2 Perspective View sketch of Car 2 Side View sketch of Car 2 The rear wheels are located in the middle of the back block so that it is not too close the edge towards the body and not too close to the curved end. Slight curve upwards as a subtle spoiler-like shape. Curved roof that levels out towards the back to look like a convertible with out a roof. The wheel is located towards the front of the front block so the car has a larger wheel base, making the car look longer than it actually is.  The back part is curved inwards to indicate a location of the tail lights and make the back look more interesting  The front of the front block curves slightly at a an angle so that it indicates where the head lights should be located
Head and tail lights will be holes drilled into the timber Cardboard template of Car 2 Where the tail and head lights will be located The headlights are  located here The tail lights are located here The head lights are four holes in total, two on each side. The two holes will be in different sizes, the inner light smaller that the outer one. This makes the front of the car look more like a convertible sedan. The tail head lights are only two holes so it is different from the headlights, they will be located on each side of the back. The front axel located here The back axel located here Initial Idea 2
Initial Idea 2 Overall Evaluation:  The convertible design has some sharp edges but can be blunted by sanding  down the material. The car design may be slightly more for boys than to girls. Plus Minus Interesting ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Initial Idea 3 Perspective View sketch of Car 3 Side View sketch of Car 3 Roof continues into the back block creating a hatch back. Both back and front wheels are located  in the middle but slightly towards the ends of the car, to keep a reasonably long wheel base. Bumper shape on the back block to make it more interesting. The roof  element in the back block curves down towards the end so that there is a  clear rear end. The front block curves up at the front  before joining to the roof and body blocks so the front isn’t so flat. The front and back blocks are reasonably sized so they will be in proportion with the wheel as there is only one wheel size The front of the roof block is curves from low to high to create the shape of a windshield
Initial Idea 3 Cardboard template of Car 3 Head and tail lights will be holes drilled into the timber The headlights are  located here The tail lights are located here Where the tail and head lights will be located The head lights are located just before the front block curves upwards towards the roof block. This is an ideal spot as the holes would be too shallow if moved up and would interfere with the shape of the front block if moved lower. The tail head lights are located in the middle of the back as if too high it will interfere with the shape of the sloping roof and too low, it will interfere with the bumper. The front axel located here The back axel located here
Initial Idea 3 Overall Evaluation:  The hatchback design has a bumper designed into it which is different to the other designs and it is equally appealing for boys and girls. However this design’s components will not be able to be interchanged with other designs that are not hatchbacks. Plus Minus Interesting ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Developed Idea 1 ,[object Object],[object Object],[object Object],CAD drawing of Car 1 Cardboard Template of Car 1 Evaluation:  The parts I have changed make the car look more streamlined thus improving the aesthetics of the car.
Developed Idea 1 ,[object Object],Car 1 with Vanessa’s front and roof Testing pieces of Developed Idea 1 with other people’s pieces in CAD
Developed Idea 1 Car 1 with Hannah’s front and back Car 1 with Jacinta’s roof and back Testing pieces of Developed Idea 1 with other people’s pieces in CAD cont.
Developed Idea 2 ,[object Object],[object Object],Cardboard Template of Car 2 CAD drawing of Car 2 Evaluation:  Smoothing the back part of the car reduces the chance of a child hurting themselves while playing with the car thus  the safety of the car has been improved in the developed stage. But the roof part is still pointy because it is integral to the ‘convertible’ design.
Developed Idea 2 ,[object Object],Car 2 with Maddie’s front and roof Testing pieces of Developed Idea 2 with other people’s pieces in CAD
Developed Idea 2 ,[object Object],Car 2 with Holly’s roof Testing pieces of Developed Idea 2 with other people’s pieces in CAD cont.
Developed Idea 3 ,[object Object],[object Object],CAD drawing of Car 3 Cardboard Template of Car 3 Evaluation:  Very minute changes have occurred at the developed stage. The design still looks ‘blocky’ and not as streamlined as my other ideas.
Developed Idea 3 ,[object Object],Car 3 with Kritika’s front and back Testing pieces of Developed Idea 3 with other people’s pieces in CAD
Developed Idea 3 Car 3 with Cindy’s front and roof Car 3 with Holly’s back Testing pieces of Developed Idea 3 with other people’s pieces in CAD cont.
Chosen Design ,[object Object],[object Object],[object Object],[object Object],CAD model of  chosen design – shaded perspective view  CAD model of  chosen design – wire frame side view
Final Design Perspective view from front Key: Grey -  body block Blue -  roof block Green -  back block Purple -  front block Red –  wheels and dowels
Final Design Perspective view from back
Final Design X-ray perspective view X-ray top view
Final Design Back View Right view Front view Left view
Front Block Dimensions side view Top view Front view
Body Block Dimensions Top view Front view side view
Back Block Dimensions side view Top view Front view
Roof Block Dimensions side view Top view Front view
Wheel and Dowel Dimensions Side view Top view Dowels for roof Dowels for front and back blocks Top view Side view Side view Top view Wheels Axels  Front view Side view
Joining  System ,[object Object],[object Object],[object Object],Exploded View X-ray View
X-ray View with closed joining system Close up

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Automoblox - Natalie Jap

  • 1. Natalie Jap Design Project 1
  • 2. Project Proposal 2009 C9R sportscar
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  • 6. Criteria to Evaluate Success Functional Criteria Justification The design must not pose any choking hazards the target market is for young children aged 18 months + The design must not have any sharp edges or spikes Sharp edges and spikes pose safety hazards to young children as they could cut themselves on them or poke themselves in the eye The design must be durable and strong enough to withstand play without breaking and potentially causing injury If part of the design breaks off the small part broken off will pose a choking hazard and there may be splinters on the design which could potentially cause injury The design must be able to be easily taken apart but strong enough to withstand drops So the product can be taken apart by small children and the product will not fall apart if dropped The design must have wheels that can move freely and must not be able to trap small fingers So the product can be used as a toy car and able to roll on a flat surface and not cause pinching injuries The design must be manufactured from a sustainable plantation timber Timber a durable material which is suitable for a children’s toy The product will be environmentally friendlier as it is using sustainable materials No plastic may be used in the body of the car To keep the costs of manufacturing down The design must use a common connection system as confirmed by the design team The product will then be able to connect with other products, developing children’s creative problem solving, gross and fine motor skills and Visio-spatial processing. The design must not have surface finishes such as paint or varnish, with excessive levels of heavy metals such as lead or any other toxic substances. Young children could be poisoned by touching the design and putting their fingers in their mouth or even putting the design directly in their mouth.
  • 7. Criteria to Evaluate Success Aesthetic Criteria Justification The design must have a sleek, streamline look So the product is attractive to the target market and the design will not date The design must have the features of a car. ie axels, wheels, front, body, rear and canopy To comply with the design brief of designing a “Automoblox” styled toy car The design must incorporate bright colours on the faces where the components of the design fit together. So the product appeals to young children and they can recognise which component connects to where due to the co-ordinating colours The design must be simplistic To keep costs and time needed for manufacturing down
  • 8. Management 2009 X9X sport utility
  • 9. Action/Time Plan Week Proposed Actual Evaluation Term 1 week 4 18/02/09 – 22/02/09 Start typing up the project proposal I have typed up the identification of need I was able to finish the first part of the project proposal Term 1 week 5 23/02/09 – 1/03/09 Type up the analysis of brief and criteria to evaluate success I have typed up the analysis of brief but I didn’t get to fully finish the aesthetic criteria I should have finished the project proposal this week but my relatives came from overseas Term 1 week 6 02/03/09 – 8/03/09 Finish off project proposal I managed to finish typing up my project proposal and start the next stage: research I should have not taken that long to finish the project proposal Term 1 week 7 9/03/09 – 15/03/09 Research 3 existing Automoblox designs and a PMI analysis on each plus evaluation I have completed the PMI analysis on 3 existing designs I have achieved my goal for this week Term 1 week 8 16/03/09 – 22/03/09 Research relevant safety aspects related to the toy design and start researching materials, tools and techniques I only managed to finish the safety research this week I need to allocate times to work on my folio Term 1 week 9 23/03/09 – 19/03/09 Continue researching materials, tools and techniques I have researched the different types of main materials that I may use in this project I am running on schedule this week
  • 10. Action/Time Plan Week Proposed Actual Evaluation Term 1 week 10 30/03/09 – 5/04/09 Continue researching materials, tools and techniques I have started to research possible tools and techniques to use in this project I have not fully finished researching Term 1 week 11 6/04/09 – 12/04/09 Brainstorm ideas and sketch 3 with PMIs and overall evaluation I have started to brainstorm a few ideas but I am yet to choose the 3 best. I have also started to prepare the timber material by gluing two 42x42mm pieces together I have not done PMIs so I am running behind. Holidays 13/04/09 – 19/04/09 Continue to brainstorm ideas with PMIs while studying for mid-course exams I have done a few rough sketches I have a number of sketches but have not done any PMIs Holidays 20/04/09 – 26/04/09 Continue brainstorming and ensure research is finished and typed up in folio (while studying) I have finalised the research of tools part of this project I should have finished all my research, however I did have to study for my mid-course exams Term 2 week 1 (exam period) 27/04/09 – 3/05/09 Collate folio from Word into PowerPoint I have started to type up folio in PowerPoint Since it was the exam period I am allowing my self to collate folio over two weeks
  • 11. Action/Time Plan Week Proposed Actual Evaluation Term 2 week 2 (exam period) 4/05/09 – 10/05/09 Finalise folio and up to date I have typed up my folio up to and including the research component of the project My folio is currently up to date Term 2 week 3 ( up to 12/05 exam period) 11/05/09 – 17/05/09 Sketching 3 initial ideas with PMIs and preparing timber to manufacture product I have put the timber through thicknesser ready to be cut out with the desired shape and sketched 3 ideas I have started but not yet completed the PMIs Term 2 week 4 18/05/09 – 24/05/09 Create cardboard templates for the 3 initial ideas I have made templates for initial ideas and completed the PMIs I have done what I proposed but I am running out of time to finish the project Term 2 week 5 25/05/09 – 31/05/09 Development of Ideas I have only updated my folio, scanning in my sketches I am behind due to the three day crossroads camp Term 2 week 6 1/06/09 – 7/06/09 Development of Ideas I have created CAD models of my initial ideas and starting to test my parts with other people’s parts The whole class is behind schedule due to disruptions, so the deadline has been extended Term 2 week 7 8/06/09 – 14/06/09 Development of final design, confirmation of joining system and uniform dimesnsions I have started to develop my final design, creating a CAD model and making sure that the dimensions are correct I am on time this week
  • 12. Action/Time Plan Week Proposed Actual Evaluation Term 2 week 8 15/06/09 – 21/06/09 Print and cut out template of final chosen design and start the manufacturing of product I have finished the CAD model of my final design and printed out a to scale template of the CAD model. I have also started to cut my timber into the right dimensions. I have done everything proposed this week Term 2 week 9 22/06/09 – 28/06/09 Continue manufacturing (drilling holes) and updating folio. I have drilled holes for the joining system on the roof part I should have already drilled the holes in the body part in correspondence to the roof part Term 2 week 10 29/06/09 – 5/07/09 Continue manufacturing and updating folio I have drilled the nearly all of the holes for the joining system and started to trace the template onto the timber I have done the proposed this week Term 2 week 11 6/07/09 – 12/07/09 Continue manfuacturing and updating folio I have sanded, cut and glued dowels into the roof part. I have achieved my goal for this week Holidays 13/07/09 – 19/07/09 Update folio and catch up on techniques research I have completed the techniques research I am on time this week Holidays 20/07/09 – 26/07/09 Make sure that all the pictures in my folio have captions All the pictures in my folio now have captions My folio is now up to date
  • 13. Action/Time Plan Week Proposed Actual Evaluation Term 3 week 1 27/07/09 – 02/08/09 Continue manufacturing product while updating folio I have cut the front and back parts to size and cut the body and roof parts to size to be equal with everyone’s body and roof. I have achieved what I have proposed this week. Term 3 week 2 3/08/09 – 09/08/09 Cut out the front and back parts while continuing to update folio I have only marked out the places of the holes for the joining system and axels for the front and back parts. I have also finished annotating my sketches. I have not cut out the front and back part out because it would be more difficult to hold the parts in place while drilling. Term 3 week 3 10/08/09 – 13/08/09 Finish the final design section of folio ready for submission on the 13 th . Also continue manufacturing (drilling holes and gluing dowels for joining system) I have drilled the holes for the joining system I have not glued the dowels in the joining system yet but i have finished my folio and the holes are cut ready for gluing.
  • 14. Project Development & Realisation 2009 S9R sports sedan
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  • 47. Initial Idea 1 Perspective View sketch of Car 1 Spoiler for ‘race car’ look Wheels located on the front and back parts of car So that everyone’s front and back parts will have the wheels only, not the body part. Curved roof for ‘streamlined’ effect Long front for ‘race car’ look Wheels located near the front of the front part to distribute the weight evenly. If wheel was closer towards the body then the car may tip forward because the front part is too heavy, the car would then be unable to move Side View sketch of Car 1 Back wheels are located in the middle of the back part as the back part is quite short, going to far backward or forward would make holes for the axels too close to the edge. Wheels closer to the ground makes the car more ‘aggressive’ Back block is quite short to accommodate the long length of the front block
  • 48. Cardboard template of Car 1 Head and tail lights will be holes drilled into the timber The headlights are located here The tail lights are located here Where the tail and head lights will be located The head lights are only one hole on each side because two on each side will look crowded especially as they are located near the bottom of the front part so the car will look more sport like. The tail head lights are located just underneath the spoiler because it should not be near the bottom as it is slightly curved. And having the tail lights higher makes the car look like a sports car. The front axel located here The back axel located here Initial Idea 1
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  • 50. Initial Idea 2 Perspective View sketch of Car 2 Side View sketch of Car 2 The rear wheels are located in the middle of the back block so that it is not too close the edge towards the body and not too close to the curved end. Slight curve upwards as a subtle spoiler-like shape. Curved roof that levels out towards the back to look like a convertible with out a roof. The wheel is located towards the front of the front block so the car has a larger wheel base, making the car look longer than it actually is. The back part is curved inwards to indicate a location of the tail lights and make the back look more interesting The front of the front block curves slightly at a an angle so that it indicates where the head lights should be located
  • 51. Head and tail lights will be holes drilled into the timber Cardboard template of Car 2 Where the tail and head lights will be located The headlights are located here The tail lights are located here The head lights are four holes in total, two on each side. The two holes will be in different sizes, the inner light smaller that the outer one. This makes the front of the car look more like a convertible sedan. The tail head lights are only two holes so it is different from the headlights, they will be located on each side of the back. The front axel located here The back axel located here Initial Idea 2
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  • 53. Initial Idea 3 Perspective View sketch of Car 3 Side View sketch of Car 3 Roof continues into the back block creating a hatch back. Both back and front wheels are located in the middle but slightly towards the ends of the car, to keep a reasonably long wheel base. Bumper shape on the back block to make it more interesting. The roof element in the back block curves down towards the end so that there is a clear rear end. The front block curves up at the front before joining to the roof and body blocks so the front isn’t so flat. The front and back blocks are reasonably sized so they will be in proportion with the wheel as there is only one wheel size The front of the roof block is curves from low to high to create the shape of a windshield
  • 54. Initial Idea 3 Cardboard template of Car 3 Head and tail lights will be holes drilled into the timber The headlights are located here The tail lights are located here Where the tail and head lights will be located The head lights are located just before the front block curves upwards towards the roof block. This is an ideal spot as the holes would be too shallow if moved up and would interfere with the shape of the front block if moved lower. The tail head lights are located in the middle of the back as if too high it will interfere with the shape of the sloping roof and too low, it will interfere with the bumper. The front axel located here The back axel located here
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  • 58. Developed Idea 1 Car 1 with Hannah’s front and back Car 1 with Jacinta’s roof and back Testing pieces of Developed Idea 1 with other people’s pieces in CAD cont.
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  • 64. Developed Idea 3 Car 3 with Cindy’s front and roof Car 3 with Holly’s back Testing pieces of Developed Idea 3 with other people’s pieces in CAD cont.
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  • 66. Final Design Perspective view from front Key: Grey - body block Blue - roof block Green - back block Purple - front block Red – wheels and dowels
  • 67. Final Design Perspective view from back
  • 68. Final Design X-ray perspective view X-ray top view
  • 69. Final Design Back View Right view Front view Left view
  • 70. Front Block Dimensions side view Top view Front view
  • 71. Body Block Dimensions Top view Front view side view
  • 72. Back Block Dimensions side view Top view Front view
  • 73. Roof Block Dimensions side view Top view Front view
  • 74. Wheel and Dowel Dimensions Side view Top view Dowels for roof Dowels for front and back blocks Top view Side view Side view Top view Wheels Axels Front view Side view
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  • 76. X-ray View with closed joining system Close up