SlideShare une entreprise Scribd logo
1  sur  24
Télécharger pour lire hors ligne
SPRING 2005 ISSUE
                                             VOLUME 3




S OE
S
CHARLES V. SCHAEFER, JR. SCHOOL OF ENGINEERING
CHARLES V. SCHAEFER, JR. SCHOOL OF ENGINEERING




                      2    Interdisciplinary
                           Research in the Realm
                           of the Very Small




                  10 Why Nano-Micro-Bio?



                  15   In the Shop:
                       A Short History
                       of Machining at
                       Stevens




                   22     Olympic Sailing
                          in 2012




                        IN THE REALM OF THE VERY SMALL
DEAN
GEORGE P.
KORFIATIS




                 MULTISCALE
                    ENGINEERING
             This issue of InFocus is dedicated to the efforts of pioneering faculty
            and students at the Charles V. Schaefer, Jr. School of Engineering who
           are making enormous contributions and are creating new knowledge
          in the frontiers of multiscale engineering.

        Dear Friends and Colleagues,

        I have often wondered how our world of science           for design, manufacturing and mass production of engi-
       and technology would have been shaped if the              neered systems across multiple length-scales becomes
       early Egyptians and Greeks were able to make              prevalent. The emergence of complex biological functions,
       direct observations at the atomic level. In reality, it   from the cell level to macroscale physiological behavior,
      wasn’t until the late 15th century that the father-son     has created another frontier of multiscale engineering.
      team of Hans and Zacharias Janssen constructed
                                                                 This issue of InFocus is dedicated to the efforts of pioneer-
      and put into production the first compound micro-
                                                                 ing faculty and students at the Charles V. Schaefer, Jr.
      scope. The magnification power of those micro-
                                                                 School of Engineering who are making enormous contribu-
     scopes ranged from 3x to 9x but that was enough to
                                                                 tions and are creating new knowledge in the frontiers of
     open our eyes into a new world. The first scientific
                                                                 multiscale engineering. Research in carbon nanotubes,
     treatise of the study of ‘minute bodies’ was written
                                                                 piezoelectric fibers, nanomaterials, enabled photonic
     by Robert Hook in 1665, in his book, Micrographia.
                                                                 sensors, nanopowders for environmental applications,
     An explosion in discoveries and scientific advances
                                                                 microchemical reactors and nanobiomedical applications
     has taken place since. Yet it was not until 1959 when
                                                                 are a sample of the exciting work carried out in our labora-
     the genius of Nobel Prize winner Richard P Feynman
                                               .
                                                                 tories. There is no doubt that engineering in the future will
     captured our imagination with the historic lecture
                                                                 be dominated by diminishing length and time-scales and
     “Plenty of Room at the Bottom.” Feynman opened
                                                                 that we will be increasingly challenged by systems integra-
      the door that takes us from observation to the realm
                                                                 tion and complexity. We will be there to provide the solu-
      of intervention, design and engineering at the
                                                                 tions and launch the technologies that meet and overcome
      atomic level. The term nanotechnology has been
                                                                 those challenges.
      coined to capture that leap. Still in its infancy, nan-
                                                                 As always please do not hesitate to contact me.
       otechnology provides an immensely fertile ground
       for engineering innovation. As a better under-
                                                                 My Best Regards,
        standing of properties, interactions and behavior
        of materials at the nanoscale emerges, the need
CONTENTS
                                                                                                SPRING 2005 ISSUE
                                                                                                        VOLUME 3




                                               FEATURES
                           Interdisciplinary Research             2
                     in the Realm of the Very Small:
                     Interdisciplinary Research in Nanosensors

        An Engineering Evolution: MEMS and Nanotechnology

                           Revolutionizing Chemical Synthesis

          Microchemical Systems Enable Real-World Solutions

              Application of Nanomaterials to Water Treatment

                        Next-Generation Composite Materials:
                       Carbon Nanotube-Reinforced Polymers

                                  “Hundreds of Tiny Hands:”
                       The Making of Nano-Manipulation Tools

                           Engineering the Nano-Bio-Interface

                                  Why Nano-Micro-Bio?             10

                                                                          S OE
                                                                           S
                                                 INFOCUS                  INFOCUS
                                                                         EXECUTIVE EDITOR        Dean George P Korfiatis
                                                                                                              .
                                              SSoE Heritage
                                                                         CONSULTING              Patrick A. Berzinski
            Dr. Cardinal Warde ‘69, Microsystems Entrepreneur     13     EDITORS                 Pamela Krieger

Stephen T. Boswell ‘89 and ‘91, An Entrepreneurial Civic Leader   14     MANAGING EDITOR         Christine del Rosario
                                                                         CONTRIBUTORS            Patrick A. Berzinski
          In the Shop: A Short History of Machining at Stevens    15                             Dr. Ronald Besser
                                                                                                 Dr. Leslie Brunell
                                                                                                 Dr. Henry Du
                                             SSoE Students                                       Dr. Frank Fisher
                                                                                                 Steven Hakusa
                                                 Luce Scholars    16                             Dr. Adeniyi Lawal
                                                                                                 Dr. Woo Lee
                                           Shotmeyer Scholar
                                                                                                 Dr. Matthew Libera
                                                                                                 Dr. Xiaoguang Meng
                         InnertCHILL: Overclocking Made Easy      17                             Roberta McAlmon
                                            The HeliOS Project                                   Dr. Yong Shi
                                                                                                 Dr. Zhenqi Zhu
                                   Peter Krsko: Micro-Voyager     18     PHOTOGRAPHERS           Meagen Henning
                                                                                                 Peter Krsko
                                                                                                 Christine del Rosario
                                               SSoE Faculty              Special thanks to
                                                                         the Stevens Alumni Association
                               Generating Intellectual Property   19     EXECUTIVE
                                                  New Arrivals           ADMINISTRATOR           Marta Cimillo
                                                                         GRAPHIC DESIGN          KMG
                                                 Faculty News     20                             Graphic Design Studio

                                                                         www.soe.stevens.edu
                               Olympic Sailing in 2012            22     © 2005 Charles V. Schaefer,
                                                                         Jr. School of Engineering




                                   C H A R L E S V. S C H A E F E R , J R . S C H O O L O F E N G I N E E R I N G
Interdisciplinary
                                                                                             Research in
                                                                                             Nanosensors
                                                                                                       Dr. Henry Du



                                                                                             AN ENGINEERING
                                                                                             EVOLUTION:
                                                                                             MEMS AND
                                                                                             NANOTECHNOLOGY
                                                                                                        Dr. Yong Shi



                                                                                             REVOLUTIONIZING
                                                                                             CHEMICAL
                                                                                             SYNTHESIS
                                                                                                   Dr. Adeniyi Lawal



                                                                                             MICROCHEMICAL
                                                                                             SYSTEMS ENABLE
                                                                                             REAL-WORLD
                                                                                             SOLUTIONS
                                                                                                   Dr. Ronald Besser




    INTERDISCIPLINARY                                                                        APPLICA
                                                                                             NANOMA
                                                                                              A
                                                                                                    TION OF
                                                                                                     TERIALS TO
                                                                                             W TER TREA TMENT


    RESEARCH In the of the Very Small
                    Realm                                                                      Dr. Xiaoguang Meng



                                                                                             NEXT-GENERA TION
       "Nanotechnology stands out as a likely launch                                         COMPOSITE
                                                                                             MATERIALS: CARBON
    pad to a new technological era, because it focuses                                       NANOTUBE-REIN-
                                                                                             FORCED POL YMERs
    on perhaps the final engineering scales people                                                   Dr. Frank Fisher

     have yet to master."
                                                                                             “HUNDREDS OF TINY
    Those words appeared in a 1999 report, Nanotechnology: Shaping the World Atom by         HANDS” THE MAKING
                                                                                             OF NANO-MANIPU-
    Atom, by the National Science and Technology Council. Indeed, technologies designed      LATION TOOLS
    to build complex structures, molecule by molecule, have allowed scientists to create             Dr. Zhenqi Zhu
    new structural materials 50 times stronger than steel of the same weight, making pos-
    sible the construction of a Cadillac weighing 100 pounds, according to Ralph Merkle of
    the Xerox Palo Alto Research Center. It could also, Merkle said in an article in MIT’s
    Technology Review, "give us surgical instruments of such precision and deftness that     Engineering the
    they could operate on the cells and even molecules from which we are made."              Nano-Bio-Interface
                                                                                               Dr. Matthew R. Libera
    A bold new world of science and engineering has opened up, and it has only just
    begun to hint at the benefits it will yield to humankind.

    Well prior to the US Nanotechnology Initiative of 2001, engineers and scientists at
                                                                                             WHY
    Stevens Institute of Technology were performing distinguished and highly recognized
                                                                                             NANO-MICRO-BIO?
    funded research in the fields of nanotechnology and microtechnology; and since 2001,
                                                                                                        Dr. Woo Lee
    with growing federal support in funding and new faculty added to strengthen work in
    interdisciplinary focus areas, greater strides are being made each year. s
2
I NT E R D I S C I P L I N A RY R E S E A R C H I N T H E R E A L M O F T H E V E RY S M A L L


Interdisciplinary Research in Nanosensors
                                                                                                                                         The Sensor Group
Dr. Henry Du and his research team have         PCFs are fabricated via a modified sol-gel
pioneered work on the integration of pho-       method for optical fibers with the aid of a                a range of state-of-the-art laser techniques
tonic crystal fibers (PCFs) with nanoscale      simulation-based design for optimum                        used for taking measurements.
technologies that will potentially lead to      light-analyte interactions. Nanoscale                      Furthermore, experimental studies
robust chemical and biological sensing          surface functionalization is conducted                     augmented by computer simulation take
                                                following two strategies:                                  into account the effects of surface function-
devices. The National Science Foundation
                                                                                                           alization, analyte medium, and biospecific
recently granted Du’s team $1.3 million to      1. Surface attachment of Ag nanoparticles                  interactions on the optical characteristics
pursue their multidisciplinary project.         mediated by 3 mercaptopropy-                               of PCFs.
Using molecular and nanoscale surface           ltrimethoxysilane self-assembled monolay-
modification, state-of-the-art laser tech-      er (SAM) for chemical sensing of NOx, CO,                  In view of the challenges faced by the
niques, and computer simulation, their          and SO2, where surface-enhanced Raman                      nation, the interdisciplinary team of
research seeks to enhance the prospects of      scattering (SERS) can
PCF sensors, sensor arrays, and sensor          be exploited for high
networks for diverse applications such as       sensitivity and molec-
remote and dynamic environmental                ular specificity; and
monitoring, manufacturing process safety,
                                                2. Surface binding of
medical diagnosis, early warning of
                                                biospecific recognition
biological and chemical warfare, and
                                                entities for biological
homeland defense.
                                                sensing using the
"Through basic and applied research," said      following recognition Prof. Rainer Martini (Faculty Fellow), Prof. Du (PI), Prof.Svetlana Sukhishvili
Du, "the optically robust PCFs with surface-    pairs: biotin/avidin,   (Co-PI), Prof. Hong-Liang Cui (Co-PI), Prof. Kurt Becker (Faculty Fellow), Prof.
functionalized, axially-aligned air holes are   cholera toxin/anti-     Christos Christodoulatos (Co-PI), and Prof. Xiaoguang Meng. The project is
expected to achieve a quantum leap in           cholera toxin and       conducted in collaboration with OFS Laboratories, a world leader in fiber
chemical and biological detection capabili-                             optic research.
                                                organophosphorous
ty over conventional fiber-optic sensor         hydrolase (OPH)/paraoxon, where SERS                academic and industrial researchers also
technology."                                    may also be exploited.                              involves postdoctoral fellows, graduate
PCF sensors enabled by nanotechnology           Then, the surface-functionalized air holes                 students, and several undergraduate/high-
also have the potential to be a powerful        are filled with analytes in order to evaluate              school summer research scholars, thus
research platform for in-situ fundamental       the sensing capabilities of PCFs. Surface                  affording them training in chemical and
studies of surface chemistry and chemi-         functionalization studies employ various                   biological sensing and monitoring - a
cal/biological interactions in microchemical    surface-sensitive analytical techniques with               priority area of federal R&D. s
and microbiological systems. Specifically,



An Engineering Evolution: MEMS and Nanotechnology
                                                                                                                          Dr. Yong Shi ‘s Research Group
In the evolution of micro-electro-mechani-      evolved since the first one was developed                  goal is to increase the life cycle (to over
cal systems (MEMS) design and modeling          by Petersen in 1979. The contact configu-                  100 billion cycles) and power capacity (to
and the fabrication of nanomaterials, Dr.       ration can be either vertical or lateral;                  more than 100mW)
Yong Shi develops radio frequency (RF)          direct metal-metal contact or of a capaci-                 of an RF switch
MEMS switches and nanopiezoelectric             tive type. The actuators used for these                    used for radar and
fibers for nanoscale sensors, actuators,        switches are typically electrostatic, ther-                other instrumenta-
and devices.                                    mal-electric, electro-magnetic and piezo-                  tion systems. He
Breakthrough Technology:                        electric. However, they will not be viable                 developed a novel
RF MEMS Switches                                                                                           MEMS switch
                                                                                                           shown in Figure 1
RF switches are devices that provide a
                                                                                                           and has already
short circuit or open circuit in the RF                                                                                           Figure 2. Microfabricated
                                                                                                           demonstrated that
transmission line. RF switches (millimeter                                                                                        MEMS switch
                                                                                                           by using the modu-
wave frequencies 0.1 to 100 GHz) are
                                                                                                           lated contact sur-
used in satellites, radar and wireless com-
                                                                                                           faces shown in Figure 2, the life cycle of
munications. While MEMS technology has
                                                                                                           the MEMS switch can be significantly
been extremely successful in developing
                                                                                                           increased while maintaining low contact
acceleration sensors for automobile
                                                                                                           resistance. RF MEMS switches provide
airbags, inkjet printers, blood pressure
                                                                                                           extreme performance advantages such as
monitors, and digital video projection
                                                Figure 1. MEMS switch concept                              lower insertion loss and higher isolation
systems, the incorporation of MEMS into
                                                                                                           over solid-state switches like p-i-n diodes.
the micro/millimeter RF wave system has
                                                in the market unless their life cycle and                  Further investigations are being conduct-
started a new technological revolution.
                                                power handing capacity are dramatically                    ed in system design and optimization;
Different types of MEMS switches have           increased and costs are reduced. Dr. Shi’s                 modeling of the friction and wear of the
                                                                                                                                  continued on next page
                                                                                                                                                                        3
An Engineering Evolution...continued from page 3


                  undulated contact surface;         macroscale. PZT nanofibers provide the
                 thin film piezoelectric actuator    capability to make active fiber compos-
                optimization; device integra-        ites (AFC) and nanoscale devices.
               tion; and packaging.                  Dr. Shi’s research develops nanofibers
                                                     with diameters from 6 micrometers to 50       Figure 3. Arbitrarily     Figure 4. Aligned
             The Building Blocks:                    nanometers using electrospinning. Fibers      distributed nano-piezo-   nano-piezoelectric
             Nano-Piezoelectric Fibers               with a diameter of about 200 nm have          electric fibers           fibers
             One-dimensional nanostructures          already been developed as shown in
                                                                                                   technologies to assist the development of
            such as nanotubes, nanowires and         Figure 3, where the nanofibers are dis-
                                                                                                   the nanofibers in designing the test
           nanofibers have great potential as        tributed arbitrarily. SEM, TEM and X-ray
                                                                                                   samples, depositing and patterning the
          either building blocks for micro/nano      diffraction are used to characterize the
                                                                                                   electrodes, and also releasing the
         devices or as functional materials for      nanofibers and their crystal structures.
                                                                                                   nanofibers from the substrate.
         microscale electronics, photonics, and      Different approaches are being explored
                                                     to fabricate well-aligned or uniformly dis-   Ultimately, Dr. Shi’s nanofiber and MEMS
        sensing and actuation applications.
                                                     tributed PZT nanofibers. Some aligned         research seeks to evolve and expand the
       Lead Zirconate Titanate (PZT), an impor-
                                                     nanofibers are shown in Figure 4. Dr. Shi     capabilities of current technologies into
      tant piezoelectric material, is used for
                                                     uses MEMS-based microfabrication              increasingly smaller nanodevices. s
     both actuators and sensors at the



     Revolutionizing Chemical Synthesis                                                                                      by Dr. Adeniyi Lawal

    At the New Jersey Center for Micro-             project) and without acid (~1500ppm) at        high yield and a reduced need for energy
    Chemical Systems (NJCMCS), we are cur-          moderate pressure and temperature condi-       intensive separation/purification steps.
    rently demonstrating two novel microreac-       tions using our in-house formulated cata-      The microreactor-based production
    tor-based process intensification concepts      lyst. The 1.5 wt% concentration finds direct   approach, if successfully demonstrated,
    for on-demand, on-site, energy-efficient,       commercial application in environmental        will replace the existing energy inefficient,
    and cost-effective chemical production.         remediation, while the 1500ppm concen-
    Both projects are funded by the DOE-OIT         tration can be used as a biocide.
    to develop and deliver advanced technolo-       Catalytic Hydrogenation
    gies that increase energy efficiency,           of Nitroanisole to Anisidine
    improve environmental performance, and
                                                    In September 2003, we partnered with
    boost productivity.
                                                    Bristol-Myers Squibb (BMS), one of the
    Microchannel Reactors Revolutionize the         world’s largest pharmaceutical companies
    Production of Hydrogen Peroxide (H2O2)          to design and evaluate a microchannel
    In September 2002, we partnered with FMC        reactor system for the multiphase catalytic
    (one of the largest producers of H2O2 with      hydrogenation of a model pharmaceutical
                                                                                                   (From left to right) Ms. Sunitha Tadepalli (Ph.D.
    more than 12% of the world market) to           compound, nitroanisole to anisidine.           student), Prof. Adeniyi Lawal, Dr. Raghu Halder
    develop a microchannel reactor system for       Hydrogenation reactions are ubiquitous,        (Research Associate), and Yury Voloshin (Ph.D.
    on-site production of hydrogen peroxide.        accounting for 10-20% of all reactions in      student).

    Today, we have successfully designed and        the pharmaceutical industry.
                                                                                                   cost ineffective, environmentally detrimen-
    evaluated a laboratory microreactor sys-        We have screened over eight different cat-
                                                                                                   tal, and inherently dangerous slurry semi-
    tem for the controlled, direct combination      alysts and have identified the right cata-
                                                                                                   batch reactor-based catalytic hydrogena-
    of H2 and O2 in various compositions -          lyst/support for the model hydrogenation
                                                                                                   tion manufacturing practice. The primary
    including explosive regimes. The reaction       reaction. Also, an extensive investigation
                                                                                                   challenge is the development of paradigm-
    is extremely fast with a residence time that    of the effects of various processing condi-
                                                                                                   changing design and hardware integration
    is almost two orders of magnitude less          tions on the activity of the selected
                                                                                                   methodologies for auxiliary equipment
    than that of macroreactors. The direct          catalyst in terms of conversion, yield, and
                                                                                                   and plant infrastructure that will enable
    combination concept is possible with            selectivity has been carried out in the
                                                                                                   many aspects of the microchannel reactor
    microchannel reactors because they pos-         microreactor system. Similar experiments
                                                                                                   technology. The next phase of the project
    sess extremely high surface to volume           are currently being undertaken in a semi-
                                                                                                   will involve a real-world pharmaceutical
    ratios by virtue of their small transverse      batch reactor system at the New
                                                                                                   molecule patented by BMS.
    dimensions, and consequently exhibit            Brunswick facility of BMS. Preliminary
                                                                                                   Articles were written about the two projects in
    enhanced heat and mass transfer rates.          results indicate that the mass transfer
                                                                                                   Chemical Engineering Progress, EurekAlert,
    The enhanced heat transfer enables rapid        efficiency of the microreactor system is
                                                                                                   Jersey Journal, Small Times News, and the
    wall quenching of free radicals which in        two orders of magnitude higher than that       Chemical and Engineering News. Stevens fac-
    conventional-size reactors lead to runaway      of the semi-batch reactor system.              ulty team members are the PI, Dr. Adeniyi
    thermal conditions and explosion.               The significant reduction of heat and mass     Lawal, assisted by two Co-PIs, Drs. Woo Lee
    Another achievement is the production of        transfer resistances in microchannel reac-     and Ronald Besser, and Dr. Suphan Koven.
    H2O2 in concentrations of significant           tor systems enables the realization of fast    Drs. Emmanuel Dada and Dalbir Sethi of FMC,
                                                                                                   and Don Kientzler and Dr. San Kiang of BMS
    commercial interest with acid (~1.5 wt%,        intrinsic kinetics (millisecond reactions)
                                                                                                   provide technical guidance from industrial
    exceeding the 1 wt% requirement of the          which suppresses side reactions, leading to
                                                                                                   perspectives. s

4
I NT E R D I S C I P L I N A RY R E S E A R C H I N T H E R E A L M O F T H E V E RY S M A L L


Microchemical Systems Enable Real-World Solutions
                                                                                                                 Dr. Ronald Besser’s Research Team
                              Prof. Besser’s   hydrogen is harvested from hydrocarbons                 nies can use to screen catalysts from vari-
                              research team    like methanol or diesel fuel, carbon                    ous vendors for a particular synthesis
                              focuses on       monoxide, a poison to both humans and                   step being developed for manufacturing.
                              the funda-       fuel cells, is produced. Besser’s group                 Prof. Besser’s background is in the devel-
                              mentals of       investigated a novel microchemical                      opment of materials, processes and
                              chemical reac-   approach to removing this poison. This                  devices. His expertise has been leveraged
                              tion within      step is especially important for proton-                in developing microchemical systems
                              the confined     exchange membrane (PEM) fuel cells                      using many of the same techniques
geometries of microchemical systems.           which are the front runners for broad                   exploited in MEMS technology. He and
Their work is approached holistically by       commercialization of the technology.                    his students collaborate heavily with
bringing together tools from different         They are also exploring other new initia-               microsystems experts at Lucent Bell Labs,
disciplines that can be applied in various     tives for fuel cell energy, for example, the
fields including energy, pharmaceuticals,      processing of military diesel fuels that
and chemicals. Microfabrication is used to     will significantly lighten the load of
create precisely defined structures in         tomorrow’s foot soldiers as well as bring
which chemicals and reactions can be           distributed electrical power to large
studied. Testing methods involve coupling      Navy vessels.
these small reactors to the external world     The team’s work in processing pharma-
to control and sample their output with        ceutical chemicals involves the develop-
chromatographs and mass spectrometers.         ment of a new reactor microchip concept
The data gathered is mathematically            which can circumvent problems existing
modeled to both understand the observa-        in current industry-wide reactor technolo-
tions and to predict behavior. The results     gy. In this new approach, miniaturization
contribute to the growing knowledge base       affords the possibility of creating an inti-
needed to evolve microchemical systems         mate mixture of liquid and gaseous react-               Prof. Besser (center) with students Shaun
into devices that can ultimately benefit       ing chemicals, while at the same time effi-             McGovern (left) and Woo Cheol Shinn (right).
society.                                       ciently extracting the heat generated by
Recently completed work focused on a           the process. The chip can be used with                  NJIT, and the Cornell Nanofabrication
reaction that eliminates a poison from the     commercial catalysts already available,                 Facility (CNF), where Dr. Besser serves as
hydrogen gas used for fuel cells. When         and is a tool that pharmaceutical compa-                a member of the CNF User Committee. s


Application of NanomAtErials to W ter Trea
                                 a        tment
                                                                                                                                by Dr. Xiaoguang Meng
Nanotechnology offers great potential in       enormous adsorption capacity for chemi-
advancing scientific discovery and tech-       cals and pollutants.                                    metals. The material is also an active pho-
nological development. The federal gov-        In 2002, researchers at the Center for                  tocatalyst. In the presence of dissolved
ernment is spending more than $1 billion       Environmental Systems developed a                       oxygen and with UV-light irradiation, the
on nanotechnology, making it the largest       nanocrystalline titanium dioxide with a                 following are generated at the titanium
public-funded science initiative since the     high adsorption capacity for arsenic, lead,             dioxide surface: hydroxyl radicals, super-
space race. Various nanomaterials such as      and other heavy metals (Figure 1).                      oxide ions, and hydrogen peroxide. These
nanoparticles, nanotubes, and nanowires        Titanium dioxides are widely used as pig-               highly reactive chemical species destroy
have been developed to create sensitive                             ment in paints, paper,             organic pollutants and kill bacteria.
analytical sensors, miniature medical                               plastics, sun block                Currently, a patent pending nanocrys-
devices, electrical components, and                                 lotion, and tooth                  talline titanium dioxide is marketed by
machinery. In addition, nanomaterials                               paste. However, the                Hydroglobe, Inc., a company founded by
with at least one dimension in the                                  commercial pigment                 Stevens in 2000 and acquired by Graver
nanometer range (10-9m) may possess                                 is not effective for the           Technologies in 2004. Because nanocrys-
superior physicochemical properties such                            removal of heavy                   talline titanium dioxide enables the
as high conductivity and hardness; fasci-                           metals.                            effective removal of lead and other heavy
nating optical phenomena; excellent cat-                            Nanocrystalline titani-            metals, it was used to develop a faucet
alytic activity for chemical reactions; and                         um dioxide is pro-                 mount filter (Figure 2) available at Target,
                                               Figure 2. Faucet     duced by the hydroly-
                                               mount filter that
                                                                                                       Wal-Mart, and other stores. DOW
                                                                    sis of titanium in                 Chemical has also licensed the patent and
                                               uses TiO2
                                                                    solutions under con-               developed a new adsorbent with the
                                               adsorbent.
                                                                    trolled pH, tempera-               material.
                                               ture, and time. The crystalline size and
                                                                                                       In the near future, more water treatment
                                               specific surface area of the material is
                                                                                                       products will be made of nanocrystalline
                                               about 6 nm and 330 m2/g, respectively.
                                                                                                       titanium dioxide as the drive to fulfill the
Figure 1. Scanning electron microscop-         This high surface density of functional
ic image of aggregates of TiO2 particles.                                                              promise of nanotechnology continues. s
                                               groups strongly binds arsenic and heavy
                                                                                                                                                                    5
Next-generation composite materials:
                nanotube-reinforced polymers
                                                                                                           Dr. Frank Fisher’s Research Group
                Dr. Frank Fisher’s primary       change in properties
               research area is the mechanical   of this non-bulk inter-
              modeling of polymer nanocom-       phase region, we
             posites with a focus on carbon      have developed a
             nanotube-reinforced polymers        coupled experimental-
            (NRPs). Since their discovery in     modeling technique
           the early 1990s, carbon nanotubes     to characterize the
          (CNTs) have excited scientists and     changes in the
         engineers with their wide range of      relaxation processes
        unusual physical properties. These       of the nanocomposite
       properties are a direct result of the     response due to the
       near-perfect microstructure of the        properties of the
      CNTs, which at the atomic scale can        non-bulk polymer
     be thought of as an hexagonal sheet of      interphase (Figure 1,
    carbon atoms rolled into a seamless,         center). The existence
    quasi-one-dimensional cylindrical            of this interphase
    shape. Besides their extremely small         region has recently
                                                                            Kon Chol Lee, Gaurav Mago, Dr. Frank Fisher, Vinod Challa, and Arif
    size (single-walled carbon nanotubes         been verified via high     Shaikh
    can have diameters on the order of 1         resolution scanning
    nm, or 1*10-9 m, 100,000 times smaller       electron microscopy                             cate bone-shaped carbon nanotubes as
    than the diameter of a human hair), car-     (SEM) images of the fracture surface of         shown in Figure 2. The highly uniform
    bon nanotubes are half as dense as alu-      a CNT-polycarbonate fracture surface            geometry of these nanostructures
    minum, have tensile strengths 20 times       (Figure 1, right). Working in conjunction       (length, inner and outer diameters, wall
    that of high strength steel alloys, have     with colleagues in chemistry and mate-          thickness) can be controlled via appro-
    current carrying capacities 1,000 times      rials science, one important application        priate manipulation of the template fab-
    that of copper, and transmit heat twice      of these modeling techniques is to              rication and carbon deposition process-
    as well as pure diamond. Given these         quantify how different processing meth-         es. Enhanced load-transfer for these
    unparalleled physical properties, CNTs       ods influence the size and properties of        bone-shaped inclusions is anticipated
    offer the potential to create a new type     this interphase region. For example,            through mechanical interlocking with
    of composite material with extraordi-        tethering short polymer chains covalent-        the polymer matrix at the widened
    nary properties. However, the                ly to the surface of the nanotube prior         ends. s
    nanoscale interaction mechanisms
    between the CNTs and the surrounding
    polymer must be understood and cou-
    pled to the micro/macroscale mechani-
    cal response of the material.

    One aspect of this work is the develop-
    ment of enhanced modeling methods
    and corresponding experimental tech-
    niques to describe the effective
    mechanical behavior of these systems.
    For example, due to the extremely
    small size of the embedded nanotubes,          Figure 1. (left) Three-phase model of NRP accounting for the presence of a non-bulk polymer
    a polymer interphase region forms in           interphase region. (center) Relaxation spectra for MWNT-PC samples showing additional, long-
                                                   timescale relaxation processes that are due to the mechanical behavior of the non-bulk poly-
    these systems with mechanical proper-
                                                   mer interphase. (right) High-resolution SEM imaging of a CNT-polycarbonate fracture surface.
    ties that are different from the proper-
    ties of the bulk polymer matrix (see
    Figure 1, left). Due to the extremely        to composite fabrication has been
    large surface area of the embedded           shown to alter the size and properties of
    nanotubes, this interphase region can        this interphase region.
    comprise a significant portion of the
    volume fraction of the composite and         Another project investigates alternative
    significantly influence the overall          methods of enhancing the load-transfer
    mechanical properties of the composite.      mechanisms in these nanocomposite                 Figure 2. High magnification TEM images of a
    However, because of the extremely            material systems. With collaborators at           bone-shaped templated carbon nanotube. The
    small size of this interphase region,        the University of North Carolina-                 outer stem and end diameters are ~40 and ~70
    experimental characterization is exceed-     Charlotte, the team is looking to exploit         nm, respectively. The wall thickness is ~10 nm.
    ingly difficult. Thus, to quantify the       a novel template-based method to fabri-           The length of the T-CNT is ~5 µm.


6
I NT E R D I S C I P L I N A RY R E S E A R C H I N T H E R E A L M O F T H E V E RY S M A L L


"Hundreds of tiny hands:" The making of
nano-manipulation tools                                                                                             Dr. Zhenqi Zhu’s Research Team

True realization of nanotechnology
requires nanoscale components/struc-
tures to be inexpensively assembled into
functional systems; nanoscale manipula-
tion is one of the key enabling technolo-
gies in this vision.

The power and capacity of manipulation
tools in changing our world were high-
lighted in 230 B.C. by Archimedes, a
Greek mathematician, engineer, and
physicist: "Give me a lever long enough
and a place to stand, and I will move the
world." Tool searching and development
continues today as scientists and engi-      The jointless nanomanipulator (a & b), US patent pending featuring friction- and backlash-free 6-DOF
neers demand manipulation tools small        motion. (c) Photograph of initial macroscale prototype. (d) High resolution image of cilia. (e,f) Models
enough to extend their arms into the         of motion mechanism of a segment of a cilium or flagellum.
nanoscale world. Such small-enough
manipulation tools are what Feynman
first challenged in 1959 with his
"hundreds of tiny hands" vision of
nanotechnology.

Nanotechnology will enable one to
understand, measure, manipulate, and
manufacture at the atomic and molecu-
lar levels creating materials, devices,
and systems with fundamentally new
functions and properties. A great break-
through in nanotechnology came with          State-of-the-art, bottom-up nanomanipulation/design. (a) Atom by atom positioning on surface (Eigler
the inventions of the scanning tunneling     of IBM, 1990); (b) Singling out a DNA using optical tweezers (Chu of Stanford, 1992); (c) Path planning
microscope in 1982 and the atomic force      for automatic atomic positioning (Requicha of USC, 1999); (d) Molecular lift design (Balzani, 2003); (e)
                                             Biped DNA walker (Sherman and Sherman of NYU, 2004)
microscope in 1986. These revolutionary
inventions opened the nanoworld to sci-
entists and engineers. However, the rela-
tively large-size mechanical nanoposi-
tioning systems employed in scanning
probe microscopes and optical micro-                                                                                                      A group of
scopes are too massive to be used in                                                                                                      nanomanipulators
parallel operation in the nanoworld. Bio-
inspired by the motion mechanisms            resolution and accuracy required for                      ing existing MEMs-based fabrication
found in cilia and flagella, the goal of     numerous nanotechnology applications.                     techniques. (2) Fabrication and perform-
research by Associate Professor Zhenqi       These can be incorporated into                            ance evaluation of 6-DOFs microscale
Zhu, of Mechanical Engineering, and his      massively parallel, independently                         nanomanipulator devices, including
colleagues from several departments, is      addressable nanomanipulation tools                        theoretical, computational, and experi-
to develop and demonstrate a disruptive      (truly realizing Feynman’s ‘hundreds of                   mental study of the nanomanipulators
design methodology based on a mono-          tiny hands’ vision).                                      with integrated actuators and sensors.
lithic jointless Stewart platform to yield                                                             (3) Demonstration of device use in (a)
fully three-dimensional, six degree-of-      To successfully develop such a disrup-                    "full device" 6-DOF inspection under
freedom, surface-independent jointless       tive methodology for nanomanipulator                      SPM probes; (b) "real device" 6-DOF
manipulation capability in free space        device design, the research team                          in-situ scanning with nanomanipulated
with nanometer resolution and accuracy.      addresses three major challenges: (1)                     optical fiber based sensors; (c)
Now, US patent pending (Flexible             Design and analysis of a new class of                     massively-parallel, coordinated flexible
Parallel Manipulator for Nano-, Meso-, or    nanomanipulator based on a monolithic                     nanoautomation.
Macro-positioning with Multi-degrees of      jointless Stewart platform approach to
Freedom), this device approach will lead     yield nanometer positioning resolution                    This research effort is complemented
to nanomanipulation tools with truly         with a unique combination of fully-flexi-                 with an educational and outreach pro-
scalable device sizes (spanning several      ble 6 DOFs and truly scalable device                      gram with a strong support from CIESE
orders of magnitude from micro- to           size. The focus of the design will be on                  to introduce K-12 and undergraduate
nanolevel), and yield the nanometer          manufacturability of the device(s) utiliz-                students to topics in nanotechnology. s

                                                                                                                                                                7
Engineering the Nano-Bio-Interface
                                                                                                     Dr. Matthew R. Libera’s Research Group

           Chemical, Biomedical and Materials Engineering Professor
           Matthew R. Libera leads the Microstructure Research Group and
          is Director of the Electron-Optics Laboratory at Stevens. Using
         powerful transmission and scanning electron microscopes Libera,
         his colleagues, and his students have graphically demonstrated
        the possibilities that flow from engineering materials in the micro
       and nano worlds.
       Libera’s research centers on the          tools and new ways of thinking based
      development, implementation, and           on nanotechnology are opening radical-
      application of advanced electron-opti-     ly different pathways to achieve suc-
     cal techniques for the measurement          cess. We certainly see this in our work."
    and control of microstructure and mor-       Polymeric materials have been increas-
    phology in engineering materials at          ingly utilized at surfaces and interfaces
    high resolution. A main theme of his         for a variety of biomedical applications
    research concentrates on the study of        including tissue-engineering matrices,
    polymers and polymeric biomaterials          implants with biocompatible surfaces,
    such as hydrogels using such tech-           drug delivery, and biosensors. Due to
    niques as electron holography and elec-                                                         Figure 1. A 7x7 array of PEG nanohydrogels
                                                 the chemical diversity of polymeric                surface patterned into an area 5 microns by 5
    tron energy-loss spectroscopy. One of        materials, both biological and synthetic,          microns in size. Imaged dry (top) and in water
    his group’s recent innovations has been      researchers can fine tune the desired              (bottom).
    the development of new methods to            physical properties of surfaces and
    map the spatial distribution of water in                                                        didate Peter Krsko, generated nanohy-
                                                 design bioactive interfaces from a                 drogels with lateral dimensions of order
    synthetic materials for health and per-      molecular perspective. Understanding
    sonal care applications using advanced                                                          200 nanometers – about 500 times
                                                 the complex interactions between bio-              smaller than the diameter of a human
    methods of cryo-electron microscopy. It      material surfaces and their environment
    is important to understand such prob-                                                           hair - which can swell by a factor of five
                                                 is critical to improving healthcare tech-          or more, depending on the radiative
    lems, for example, as how bioerodable        nologies related to implants, devices,
    polymer tissue-engineering scaffolds                                                            dose of electrons.
                                                 and future innovations in these areas.
    degrade in the human body.                                                                      "These things are like little sponges,"
                                                 Significantly, Libera’s team is aggres-            explains Krsko, "and we can control
    Over the past few years, Libera’s group      sively investigating the properties of
    has been using electron microscopes                                                             how spongy they are by controlling
                                                 hydrogels, the kinds of polymeric mate-            how we irradiate them in the SEM.
    not only as materials-characterization       rials that form the basis for everyday
    tools but also as materials-processing                                                          One of the really cool things we found
                                                 soft contact lenses and other common               is that we can control whether or not
    tools. High energy electrons can modify      biomedical applications.
    the structure and properties of poly-                                                           various types of proteins bind to these
                                                 "We have used focused electron-beam                little nanosponges."
    mers, and because electrons can be
                                                 cross-linking to create nanosized hydro-           With the focused electron beam, high-
    focused by a microscope into fine
                                                 gels," says Libera, "and this provides us          density arrays of such nanohydrogels
    probes with nanoscale dimensions,
                                                 with a new method with which to bring              can be flexibly patterned onto silicon
    electron microscopes can be used to
                                                 the attractive biocompatibility associat-          surfaces. Significantly, the amine
    pattern polymers into nanostructures.
                                                 ed with macroscopic hydrogels into the             groups remain functional after e-beam
    These properties have been exploited in
                                                 nano length-scale regime."                         exposure, and the research shows that
    the practice of electron beam lithogra-
    phy, which has been essential to the         Using thin films of polyethylene glycol            they can be used covalently to bind pro-
    semiconductor device community for           (PEG) films on silicon and glass sub-              teins and other molecules.
    several decades. Libera and his stu-         strates, Libera, working with Ph.D. can-           "We use bovine serum albumin to
    dents have pushed this technology in
    an entirely new direction by applying it
    to polymers of interest because of the
    way in which they interact with physio-
    logical systems involving proteins, cells,
    and tissues.
    The central idea is to create biospecific
    surfaces – surfaces which interact with
    physiological systems in very controlled
    ways. "People have been working in
    this area in different ways for several
                                                 Figure 2. GFP transfected mouse neuron following a cell-adhesive path patterned onto a surface
    decades," Libera explains, "but new
                                                 using functional nanohydrogel technology.

8
I NT E R D I S C I P L I N A RY R E S E A R C H I N T H E R E A L M O F T H E V E RY S M A L L



amplify the number of amine groups,"
says Krsko, "and we further demonstrate
that different proteins can be covalently
bound to different hydrogel pads on the
same substrate to create multifunctional
surfaces useful in emerging bio/pro-
teomic and sensor technologies."
"There is a lot of student interest in this
stuff," says Libera. "When I talk about it
in my undergraduate materials class, I
always find students – very good stu-
dents – appearing at my office door later
trying to find out more about it."
Indeed, one such interaction has led to a
senior design project of patterning
hydrogels for possible application to
nerve regeneration in spinal cord injury.
"Our NIH collaborator on this is so excit-
ed he has invited one of my undergrad         Chandra Valmikinathan (Master's), and Ph.D. candidates Merih Sengonul, Sergey Yakovlev, and
research students – Jen Sipics - to work      Alioscka Sousa are members of Dr. Libra’s team.
in his lab in Bethesda this summer."
Another student – Ali Saaem – joined the      our work is really being helped a lot by                 exactly what [Stevens researchers] are
group after taking Libera’s Materials         the rapid growth of the new biomedical                   now doing in biomedical engineering.
Processing course. "This guy is an EE         engineering program at Stevens."                         They’re trying to use nanotechnology to
major. He came in and reconstructed           Nanopad arrays consist of protein-adhe-                  fabricate devices that can be inserted
the computer interface to our SEM and         sive regions separated by non-adhesive                   into the human body."
elevated the entire level of e-beam pat-      regions. The adhesive regions are                        "There’s an awful lot of potential for
terning capabilities. Now, I think we’ve      created by lithographically patterning a                 companies that are able to get sufficient
                                                                                                       patent protection for innovations that
Libera’s work on nanohydrogels holds implications for the eventu-                                      they have made in nanotechnology,"
al production of the next generation of protein microarrays, which                                     says Assistant Professor of Mechanical
                                                                                                       Engineering Frank Fisher, commenting
can be used to establish the function of various genes that become                                     on the commercial potentialities of cur-
active during cancer, disease, and aging processes.                                                    rent-day nanotechnology research.
                                                                                                       "We’re talking about instruments and
got him really interested in the biologi-     hydrophobic polymer to which control-                    capabilities that would have a very
cal problems the group is pursuing,"          lable amounts of fibronectin is adsorbed.                significant economic impact for those
comments Libera.                              Fibronectin is one of several proteins                   companies and those entities that make
Libera’s work on nanohydrogels holds          that signals cells
implications for the eventual production      to adhere to sur-
of the next generation of protein             faces. The physi-
microarrays, which can be used to             ological effect of
establish the function of various genes       nanopad array
that become active during cancer,             variations is
disease, and aging processes.                 being assessed
                                              using cell culture
Because hydrogels mimic many of the           of fibroblasts and
physiological conditions of the body,         monitoring their
proteins bound to them retain their bio-      expression of
logical function far better than when         extracellular          Figure 3. The adhesion of Stapphyloccocus Epidermidis bacteria to synthetic
bound to a hard substrate as is done in                              surfaces can be controlled using functional hydrogels on surfaces, a cell-
                                              matrix. Related        repulsive hydrogel pad (left) and a cell-adhesive hydrogel pad (right).
current protein and DNA microarray            experiments are
technology. Furthermore, the nanosize of      being developed to
the hydrogels made in Libera’s lab            study neuron growth relevant to spinal              these developments. That’s why we’re
means that 10,000 times more proteins         cord injury.                                        seeing the US make a strong push as far
can be probed in a single experiment                                                              as investing in nanotechnology, because
and much less of each protein needs to        Physics Department Head Kurt Becker
                                              comments: "Years ago, there was a sci-              the real large payouts aren’t necessarily
be used each time. Pushing this same                                                              going to be within the next one to three
technology one step further, nano- and        ence-fiction movie called Fantastic
                                              Voyage, where people were shrunk to                 years; it’s a longer time frame of
microhydrogels can be used to control                                                             investment." s
whether and where cells adhere to sur-        micro-sizes, injected into a person’s
faces. "This has been one of our targets      blood stream, and then traveled around
for a long time," says Libera, "and now       the body to repair some damage. That’s

                                                                                                                                                                9
INTERDISCIPLINARY RESEARCH
                                    In the Realm
                                           of the Very Small
                                                                                                                         By Patrick A.
                                                                                                                         Berzinski
            In the popular mind, and sometimes in popular science writing, nano- and
           microtechnology are often used interchangeably to describe very different           human hair that can be used as minia-
           phenomena. Professor Frank Fisher explains the distinction.                         ture structural materials, electronic
          "The most straightforward difference is the feature size," says Fisher.              components and drug delivery
                                                                                               systems.
         "Microtechnology typically refers to feature sizes on the order of one micron,
         whereas nanotechnology refers to feature sizes on the order of a nanometer.           Scientists also depend on such tools as
        To put that into perspective: The width of a human hair is about 100 microns. In       Scanning Tunneling Microscopes and
       nanotechnology, on the other hand, we’re interested in exploiting novel phenome-        Scanning Probe Microscopes to build
      na that happen on the nanoscale. So it’s a distinction between miniaturization ver-      images on surfaces, manipulate atoms
                                                                                               into miniature structures, or analyze
     sus taking advantage of novel properties that are available below the microscale."
                                                                                               the identities of atoms and molecules
     "The first direction that we went, as we started looking at microdevices, really          one atom at a time.
     evolved from microchip technology," says Associate Dean of Engineering Keith              "When you come from basic physics,
     Sheppard. "The techniques that were developed to create different layers on the           what you like to do is understand
     surface of silicon, particularly for chips, which typically involve adding layers or      things on the smallest possible scale,
                                                                                               which for all these applications is the
     etching layers or changing the properties of surfaces – those same technologies
                                                                                               atomic or the molecular level," says Dr.
     have then been directed to making devices."                                               Kurt Becker, who works in the field of
     Various of those microdevices have            of precisely arranged atoms include         microplasmas. "That level is typically
     been tailored to accomplish work on                                                       in the realm of about a nanometer. So
                                                   molecular self-assembly, in which
                                                                                               from the science perspective, you take
     the nanoscale, where engineered               molecular building blocks assemble          it apart, step-by-step, until you reach
     arrangements of individual atoms are          themselves in pre-designed ways.            the nanoscale; and then, of course,
     now becoming a reality.
                                                   Using this technique, researchers have      once you understand it, you put every-
     Some methods necessary to build               created carbon nanotubes with diame-        thing back layer by layer, and go back
     structures consisting of large numbers        ters of about one ten-thousandth of a       into the micro- and macroscale." s




     WHY NANO-MICRO-BIO?                                                                        US Patent
                                   Recent Reflections and Revelations by Dr. Woo Y. Lee         On October 26, 2004, US Patent
                                                                                                #6,808,760 was issued to Woo Y. Lee;
     When Dean Korfiatis decided to high-          reactor and let them react preferentially
                                                                                                Yi-Feng Su; Limin He; and Justin
     light "nano-micro-bio" activities in this     on the substrate surface. Subsequently,
                                                                                                Daniel Meyer; titled, A Method for
     issue of SSOE InFocus, I thought that it      small clusters of atoms produced from
                                                                                                preparing .alpha.-dialuminum trioxide
     would be a timely forum for me to share       the decomposed gaseous species nucle-
                                                                                                nanotemplates.
     my latest view of this very broad inter-      ate and grow on the surface, and are
     disciplinary research area. My interest       assembled into a solid thin-film struc-
     in making "very small things" started         ture. For example, as part of my Ph.D.
     when I was given a chance to study            work, I produced my first nanostructured
                                                                                               ing technology advances arising from
     chemical vapor deposition (CVD) for my        material, a self-lubricating nanocompos-
                                                                                               the exploitation of new physical, chemi-
     Ph.D. degree in chemical engineering          ite coating that contained hard AlN
                                                                                               cal, and biological properties of systems
     under the interdisciplinary supervision       whiskers (2 nm wide and 1 µm long) in a
                                                                                               that are intermediate in size, between
     of Prof. Jack Lackey, a ceramist, and         soft BN matrix phase from a gaseous
                                                                                               isolated atoms and molecules and bulk
     Prof. Pradeep Agrawal, a chemical engi-       mixture of AlCl3, BCl3, and NH3.
                                                                                               materials, where the transitional proper-
     neer, at Georgia Tech.
                                                   What Is Nanoscale Science and               ties between the two limits can be con-
     CVD is a coating technique widely used        Engineering?                                trolled." The nanoscale covers "a frac-
     for making semiconductor, solid state                                                     tion of nanometer to about 100 nm."
                                                   To a large extent, my Ph.D. research
     laser, and photonic devices as well as                                                    This newly emerged nanoscale science
                                                   exemplifies the National Science
     aerospace structures, synthetic diamond                                                   and engineering perspective did not
                                                   Foundation’s broad definition of
     films and carbon nanotubes. In this                                                       obviously exist, although I was practic-
                                                   Nanoscale Science and Engineering: "the
     method, we mix gaseous chemicals in a                                                     ing it.
                                                   fundamental understanding and result-                        continued on next page
10
I NT E R D I S C I P L I N A RY R E S E A R C H I N T H E R E A L M O F T H E V E RY S M A L L



                                                 another example, a graduate student, Dr.                   are present in microreactors (just like in
                                                 Yi-Feng Su, observed that α-Al2O3 (sap-                    CVD) because of their high surface-to-vol-
                                                 phire) grains present in a thin-film form                  ume ratios and the technological need to
                                                 can grow laterally, abnormally, and                        control these interactions for rational
                                                 incredibly at temperatures about 950ºC                     microreactor design. Third, as I just
                                                 below the melting point of α-Al2O3, as                     became Chair of the newly merged
                                                 long as the film is thinner than 100 nm                    Department of Chemical and Materials
                                                 (Figure 2b). We also demonstrated that                     Engineering, I envisioned that microreac-
                                                 the abnormally grown α-Al2O3 film                          tors could provide a common engineering
                                                 increases the oxidation life of a single                   platform for synergistically integrating
                                                 crystal Ni-based superalloy used in                        individual faculty research interests and
                                                 advanced gas turbines by five-times.                       motivations. Fourth, I foresaw that we
                                                 These examples show how nanoscale                          were able to compete in some major
                                                 phenomena can provide enabling                             funding opportunities due to the strong
                                                 building blocks for making useful multi-                   presence of chemical, defense, pharma-
                                                 scale structures that are relevant to the                  ceutical and microsystems industries in
                                                 human scale.                                               our region and their growing interests in
                                                                                                            the emerging microreactor technology.
Mr. Justin Meyer, a Ph.D. candidate and a        "Nano-Micro" Integration
co-inventor of the nanotemplate patent                                                                      Through collaborative work with my col-
                                                 About 4 years ago, I initiated a new
                                                                                                            leagues, Professors Ronald Besser,
                                                 research effort in microreactors for sever-
                                                                                                            Suphan Koven and Adeniyi Lawal, and
As I have continued my CVD research at           al reasons. First, after receiving my
                                                                                                            with strong support from our partner
United Technologies Research Center, Oak         tenure, I wanted to expand my research
                                                                                                            organizations such as ARDEC-Picatinny,
Ridge National Laboratory and Stevens            horizon beyond CVD. Second, I was intel-
                                                                                                            Bristol-Myers Squibb, FMC, Lucent-Bell
for the past 15 years, I have encountered        lectually driven by the recognition of
                                                                                                            Labs and Sarnoff, this effort has grown
some fascinating nanoscale phenomena.            complex surface-fluidic interactions that
                                                                                                            from a small internal seed project to the
                                                                                                            establishment of the New Jersey Center
                                                                                                            for MicroChemical Systems
                                                                                                            (www.stevens.edu/njcmcs). My contribu-
                                                                                                            tion to this team effort is to explore new
                                                                                                            ways to design, control, and make "very
                                                                                                            small" surface structures as an integral
                                                                                                            part of fabricating "small" microreactors.
                                                                                                            For example, Mr. Honwei Qiu, a Ph.D.
                                                                                                            candidate, in my research group, is inves-
                                                                                                            tigating self-assembly infiltration methods
                                                                                                            to deposit a layer of close-packed micros-
                                                                                                            pheres (Figure 2a) as a potential means of
                                                                                                            integrating catalyst particles into microre-
    a                                           b
                                                                                                            actors with help from Professor Svetlana
   Figure 1. Two examples of nanoscale behavior: (a) critical particle radius below which                   Sukhishvili and her expertise in polyelec-
   t-ZrO2 phase can be stabilized due to the lower surface energy of t-ZrO2 over that of                    trolytes. Mr. Haibao Chen, another Ph.D.
   m-ZrO2 as a function of deposition temperature and (b) abnormal grain growth rate of
                                                                                                            candidate, is experimenting with 3-dimen-
   α-Al2O3 as a function of film thickness at 1100ºC. Research sponsored by the National
   Science Foundation and the U.S. Office of Naval Research.                                                sional cellular structures (Figures 2b and
                                                                                                            2c) which can be directly infiltrated as net-
For example, recently graduated Ph.D.                                                                                                continued on next page
candidate, Dr. Hao Li, in my research
group observed that tetragonal ZrO2 (t-
ZrO2) grains of about 35 nm in radius
undergo martensitic transformation to
monoclinic ZrO2 (m-ZrO2) at a tempera-
ture of 1100ºC, when the t-ZrO2 grains
grow to be larger than this critical size
due to the thermodynamic reason sum-
marized in Figure 1a. We discovered that
this size-dependent phase transformation            a                                b                                     c
causes delamination within the ZrO2 coat-           Figure 2. Self-assembled structures for multiscale integration with microreactors: (a) a
ing near the coating/substrate interface,           single layer of 500 nm SiO2 spheres electrostatically attached to an Si surface using
and consequently provides a unique weak             polyelectrolytes, (b) interconnected cellular structure formed from an inverse template of
interface mechanism which can be used               self-assembled and partially sintered 15 µm polystryne spheres infiltrated into an Si
to produce damage-tolerant fiber-rein-              microreactor, and (c) the skeleton phase of the cellular structure consisting of partially
                                                    sintered 500 nm SiO2 spheres. Research sponsored by the New Jersey Commission on
forced ceramic matrix composites. In                Science and Technology, the U.S. Army, and the U.S. Department of Energy.
                                                                                                                                                                   11
...nano-micro-bio continued

                shape structural elements into microreactors using poly-
                meric and ceramic microspheres as key building blocks.
               With my collaborators, we are evaluating these new struc-
              tures for controlling and improving microreactor perform-
             ance for miniaturized chemical, fuel cell, and pharmaceutical
            system applications.
          Importance of Bio in "Nano-Micro-Bio"
           I admit that I was somewhat skeptical about the relevance of
          nanotechnology, based on my initial estimate of the potential
         return on the federal government’s investment in nanotechnolo-
                                                                                 Dr. Lucie Bednarova, and Dr. Yi-Feng Su, co-inventor of the nanotem-
        gy. This view has changed over the past several years, as I read
                                                                                 plate are both Dr. Lee’s Postdoctoral Research Associates
       about human physiology, cell biology, and biological transport
      phenomena in conjunction with the implementation of our new
     Biomedical Engineering program. From my recent understanding
     of cells (as super-intelligent nanostructure factories) and proteins
     (as ultimate nanostructures), I began to see some exciting integra-
     tion points that may link my past, current, and future research
     activities. Also, through my participation in various workshops
                                                  sponsored by the
                                                  National Academies, the
                                                  Keck Foundation, the
                                                  National Science
                                                  Foundation, and the
                                                  National Institute of
                                                  Health, I was profoundly
                                                  influenced by some
                                                  remarkable progress
                                                  being made in the bio-
                                                                                 Mr. Hongwei Qiu, a Ph.D. candidate in Lee's group
                                                  medical research com-
                                                  munity with emerging
                                                  microsystem and nan-
                                                  otechnology tools.
     As my view was drastically evolving, I came across an interesting
     "nano-micro-bio" research topic last October: microbial infections
     of implanted medical devices which constitute an ever increasing
     threat to human health with significant clinical and economic con-
     sequences. In most infections, bacteria attach to the surfaces of
     indwelling medical devices (such as intravascular catheters, cere-
     brospinal fluid shunts, aortofemoral grafts, intraocular lenses, pros-
     thetic cardiac valves, cardiac pacemakers, and prosthetic joints) by
     forming adherent and cooperative communities known as biofilms.
     Bacteria in a biofilm are well protected from host defenses and
     antibiotics, making most biofilm infections difficult to treat with
     conventional antibiotics which have been developed assuming the
     planktonic state of bacteria. I have become interested in the topic
     because of similar issues at a methodological level between
     biofilms and the "physical" thin-films of my previous research,
     while recognizing the greater complexity of biofilms due to the             Mr. Haibiao Chen, Dr. Lee’s Ph.D. candidate
     "living" aspects of microorganism communities.
     Prof. Matt Libera, who has a somewhat different scientific perspec-
                                                                                 ing this article, our graduate students are traveling to
     tive, Prof. Jeff Kaplan, a microbiologist at the University of
                                                                                 Newark to learn how to grow Staphylococcus epidermidis
     Medicine and Dentistry– NJ, and I are working on a long-term plan
                                                                                 bacteria in Prof. Kaplan’s laboratory.
     to design and build microreactors with 3-dimensional nanoscale
     surface elements and patterns that will: (1) emulate physiologically        I am very excited by this interdisciplinary collaborative
     relevant micro-environments and (2) increase the predictive capa-           effort. As our region is the center of the global health care
     bility of "in vitro" investigations of cell-material and cell-cell inter-   economy, I look forward to developing extensive research
     actions in reference to "in vivo" and clinical studies. We foresee          and educational collaborations that leverage the exciting
     that this type of new "in vitro" microreactors can be instrumental in       initiatives we are engaged in at Stevens as we push out
     the rapid development of rational therapeutic delivery strategies           the "nano-micro-bio" frontier. I can be reached at:
     for treating a variety of infectious and other diseases. As I am writ-      wlee@stevens.edu. s
12
SSOE
DR. CARDINAL WARDE ’69:                                                                                               HERITAGE
MICROSYSTEMS ENTREPRENEUR
                                                                                    By Patrick A. Berzinski

Dr. Cardinal Warde, a professor of electrical engineering at MIT, is consid-
ered one of the world's leading experts on materials, devices and systems
for optical information processing. Warde holds ten key patents on spatial
light modulators, displays, and optical information processing systems.
He is a co-inventor of the microchannel      Yale, he joined MIT’s faculty of Electrical
spatial light modulator, membrane-mir-       Engineering and Computer Science as
ror light shutters based on micro-           an Assistant Professor.
electro-mechanical systems (MEMS), an        At MIT, Warde's interest shifted toward
optical bistable device, and charge-         engineering the applications of optics.
transfer plate spatial light modulators.     He became involved with other faculty
Warde grew up on the small Caribbean         in the development of devices for
island of Barbados. His parents              enhancing the performance of optical
demanded excellence in school but            atmospheric (wireless) communication
gave him lots of freedom and support         systems to improve communication
to engage his inquisitive mind outside       performance in inclement weather, and
the classroom. By age 16, he had con-        photorefractive materials for real-time
verted his father's unused carpenter's       holography and optical computing. To
shop into a chemistry and physics labo-      date, he has published over a hundred
ratory, and with high school friends, he     technical papers on optical materials,
launched homemade rockets (with mice         devices and systems.
aboard) from the beach near his home.        Today, Warde's research is focused on         Dr. Cardinal Warde
Fortunately, he says, none escaped           developing the optical neural-network
earth's gravity and most of the mice                                                       tures transparent liquid-crys-
                                             co-processors that are expected to            tal microdisplays for digital
were freed when the rockets crashed.         endow the next generation of PCs with         camera viewfinders, portable
After high school, Warde boarded a           rudimentary brain-like processing;            telecommunications devices,
plane for the United States. He received     transparent liquid-crystal microdisplays      and display eyeglasses.
a bachelor's degree in physics from          for display eyeglasses and novel cellu-
Stevens in 1969, where he was also a         lar phones; membrane-mirror-based             Dr. Warde is also dedicated to
member of the varsity soccer team. His       spatial light modulators for optical          working with Caribbean gov-
passion for physics continued at Yale        switching and projection displays; and        ernments and organizations to
University where he earned his Master’s      spectro-polarimetric imaging sensors          help stimulate economic devel-
and Ph.D. degrees in 1971 and 1974.          for remote-sensing applications.              opment. He lectures through-
                                                                                           out the Caribbean at scientific
While at Yale, Warde invented a new          Warde is also an entrepreneur. In 1982,       and government meetings on
interferometer that worked at near           he founded Optron Systems, Inc., a            the role of technology and edu-
absolute zero temperature in order to        company that develops electro-optic           cation reform. Also, for the last
measure the refractive index and thick-      and MEMS displays, light shutters and         decade , Warde has mentored
ness of solid oxygen films. This experi-     modulators for optical signal process-        students in the Network
ence stimulated his keen interest in         ing systems. Later, he co-founded             Program of the New England
optics and optical engineering. After        Radiant Images, Inc., which manufac-          Board of Higher Education,
                                                                                           whose mission is to motivate
                                                                                           and encourage minority youth
                                                                                           to consider majoring in sci-
                                                                                           ence and engineering and to
                                                                                           pursue careers in these
                                                                                           fields. He has received a
                                                                                           number of awards and hon-
                                                                                           ors, including the
                                                                                           Renaissance Science and
                                                                                           Engineering Award from
                                                                                           Stevens in 1996, and cur-
                                                                                           rently serves on Stevens’
                                                                                           Board of Trustees. s
Coach Singer, Cardinal Warde (bottom row center) and the     Cardinal Warde, 1969
1968 Soccer Team, the Tech Booters.
                                                                                                                                 13
SSoE InFocus, Spring 2005
SSoE InFocus, Spring 2005
SSoE InFocus, Spring 2005
SSoE InFocus, Spring 2005
SSoE InFocus, Spring 2005
SSoE InFocus, Spring 2005
SSoE InFocus, Spring 2005
SSoE InFocus, Spring 2005
SSoE InFocus, Spring 2005

Contenu connexe

Similaire à SSoE InFocus, Spring 2005

Report on nano technology
Report on nano technologyReport on nano technology
Report on nano technology
Chandan mishra
 
Nanotechnology 131017082320-phpapp02
Nanotechnology 131017082320-phpapp02Nanotechnology 131017082320-phpapp02
Nanotechnology 131017082320-phpapp02
Tandra Swaroop
 
Writen report nanoshells
Writen report nanoshellsWriten report nanoshells
Writen report nanoshells
pabloandresgonz
 
Nanotechnology academic essay assignment - www.topgradepapers.com
Nanotechnology   academic essay assignment - www.topgradepapers.comNanotechnology   academic essay assignment - www.topgradepapers.com
Nanotechnology academic essay assignment - www.topgradepapers.com
Top Grade Papers
 
Nanotechnology=p1
Nanotechnology=p1Nanotechnology=p1
Nanotechnology=p1
tabirsir
 

Similaire à SSoE InFocus, Spring 2005 (20)

Report on nano technology
Report on nano technologyReport on nano technology
Report on nano technology
 
Nanotechnology and its impact on human life
Nanotechnology and its impact on human lifeNanotechnology and its impact on human life
Nanotechnology and its impact on human life
 
Nanotechnology ama 3_11_2011
Nanotechnology ama 3_11_2011Nanotechnology ama 3_11_2011
Nanotechnology ama 3_11_2011
 
Nanotechnology ama 3_11_2011
Nanotechnology ama 3_11_2011Nanotechnology ama 3_11_2011
Nanotechnology ama 3_11_2011
 
Evolution of nanotechnology in electronics (seminar report) -codewithgauri
Evolution of nanotechnology in electronics (seminar report) -codewithgauriEvolution of nanotechnology in electronics (seminar report) -codewithgauri
Evolution of nanotechnology in electronics (seminar report) -codewithgauri
 
The scope of nanotechnology
The scope of nanotechnologyThe scope of nanotechnology
The scope of nanotechnology
 
Nano technology in plant pathology
Nano technology in plant pathologyNano technology in plant pathology
Nano technology in plant pathology
 
Abstract
AbstractAbstract
Abstract
 
nanotechnologyprojectwork-190924023425 (1).pdf
nanotechnologyprojectwork-190924023425 (1).pdfnanotechnologyprojectwork-190924023425 (1).pdf
nanotechnologyprojectwork-190924023425 (1).pdf
 
nanotechnologyprojectwork-190924023425 (1).pdf
nanotechnologyprojectwork-190924023425 (1).pdfnanotechnologyprojectwork-190924023425 (1).pdf
nanotechnologyprojectwork-190924023425 (1).pdf
 
Nanotechnology project work
Nanotechnology project workNanotechnology project work
Nanotechnology project work
 
Nanotechnology the Advanced Science
Nanotechnology the Advanced ScienceNanotechnology the Advanced Science
Nanotechnology the Advanced Science
 
Nanotechnology 131017082320-phpapp02
Nanotechnology 131017082320-phpapp02Nanotechnology 131017082320-phpapp02
Nanotechnology 131017082320-phpapp02
 
Writen report nanoshells
Writen report nanoshellsWriten report nanoshells
Writen report nanoshells
 
Nanotechnology academic essay assignment - www.topgradepapers.com
Nanotechnology   academic essay assignment - www.topgradepapers.comNanotechnology   academic essay assignment - www.topgradepapers.com
Nanotechnology academic essay assignment - www.topgradepapers.com
 
Nanotechnology Research and Development for Coming Decades.pdf
Nanotechnology Research and Development for Coming Decades.pdfNanotechnology Research and Development for Coming Decades.pdf
Nanotechnology Research and Development for Coming Decades.pdf
 
An Overview on Nano-Technology
An Overview on Nano-TechnologyAn Overview on Nano-Technology
An Overview on Nano-Technology
 
Nanotechnology
NanotechnologyNanotechnology
Nanotechnology
 
Nanotechnology=p1
Nanotechnology=p1Nanotechnology=p1
Nanotechnology=p1
 
Nanotechnology: Shaping the world atom by atom
Nanotechnology: Shaping the world atom by atomNanotechnology: Shaping the world atom by atom
Nanotechnology: Shaping the world atom by atom
 

Plus de pberzins

Dr. Danielle Sheypuk Info Sheet v2
Dr. Danielle Sheypuk Info Sheet v2Dr. Danielle Sheypuk Info Sheet v2
Dr. Danielle Sheypuk Info Sheet v2
pberzins
 
Disruptive Technology Roundtable 1, Press Release, 2006
Disruptive Technology Roundtable 1, Press Release, 2006Disruptive Technology Roundtable 1, Press Release, 2006
Disruptive Technology Roundtable 1, Press Release, 2006
pberzins
 
Berzinski Writing Sample7-091023
Berzinski Writing Sample7-091023Berzinski Writing Sample7-091023
Berzinski Writing Sample7-091023
pberzins
 
Berzinski Writing Sample6-080317
Berzinski Writing Sample6-080317Berzinski Writing Sample6-080317
Berzinski Writing Sample6-080317
pberzins
 

Plus de pberzins (20)

Dr. Danielle Sheypuk Info Sheet v2
Dr. Danielle Sheypuk Info Sheet v2Dr. Danielle Sheypuk Info Sheet v2
Dr. Danielle Sheypuk Info Sheet v2
 
"Sugar Hill" Sell Sheet
"Sugar Hill" Sell Sheet"Sugar Hill" Sell Sheet
"Sugar Hill" Sell Sheet
 
Disruptive Technology Roundtable 1, Press Release, 2006
Disruptive Technology Roundtable 1, Press Release, 2006Disruptive Technology Roundtable 1, Press Release, 2006
Disruptive Technology Roundtable 1, Press Release, 2006
 
Jerome Lohez 9/11 Foundation Brochure 2010
Jerome Lohez 9/11 Foundation Brochure 2010Jerome Lohez 9/11 Foundation Brochure 2010
Jerome Lohez 9/11 Foundation Brochure 2010
 
Berzinski Writing Sample2
Berzinski Writing Sample2Berzinski Writing Sample2
Berzinski Writing Sample2
 
Advancing the Mission, 2008
Advancing the Mission, 2008Advancing the Mission, 2008
Advancing the Mission, 2008
 
Stevens Chairman\'s Letter, 2007
Stevens Chairman\'s Letter, 2007Stevens Chairman\'s Letter, 2007
Stevens Chairman\'s Letter, 2007
 
Berzinski Writing Sample10-Sink the Vandenburg!
Berzinski Writing Sample10-Sink the Vandenburg!Berzinski Writing Sample10-Sink the Vandenburg!
Berzinski Writing Sample10-Sink the Vandenburg!
 
Berzinski Writing Sample7-091023
Berzinski Writing Sample7-091023Berzinski Writing Sample7-091023
Berzinski Writing Sample7-091023
 
Berzinski Writing Sample6-080317
Berzinski Writing Sample6-080317Berzinski Writing Sample6-080317
Berzinski Writing Sample6-080317
 
Stevens Chairman\'s Letter, 2009
Stevens Chairman\'s Letter, 2009Stevens Chairman\'s Letter, 2009
Stevens Chairman\'s Letter, 2009
 
StevensViews, Spring 2007
StevensViews, Spring 2007StevensViews, Spring 2007
StevensViews, Spring 2007
 
StevensViews, Summer 2006
StevensViews, Summer 2006StevensViews, Summer 2006
StevensViews, Summer 2006
 
StevensViews, Summer 2005
StevensViews, Summer 2005StevensViews, Summer 2005
StevensViews, Summer 2005
 
Remembrance And Renewal Press Release 1 Aug2002
Remembrance And Renewal Press Release 1 Aug2002Remembrance And Renewal Press Release 1 Aug2002
Remembrance And Renewal Press Release 1 Aug2002
 
Mobile COPD Management, October 2007
Mobile COPD Management,  October 2007Mobile COPD Management,  October 2007
Mobile COPD Management, October 2007
 
Multimodal Messaging within The EMR, September 2007
Multimodal Messaging within The EMR,   September 2007Multimodal Messaging within The EMR,   September 2007
Multimodal Messaging within The EMR, September 2007
 
Next Generation Home Care, July 2007
Next Generation Home Care,   July 2007Next Generation Home Care,   July 2007
Next Generation Home Care, July 2007
 
Howe School Forum, Fall 2003
Howe School Forum, Fall 2003Howe School Forum, Fall 2003
Howe School Forum, Fall 2003
 
SSoE InFocus, Spring 2006
SSoE InFocus, Spring 2006SSoE InFocus, Spring 2006
SSoE InFocus, Spring 2006
 

SSoE InFocus, Spring 2005

  • 1. SPRING 2005 ISSUE VOLUME 3 S OE S CHARLES V. SCHAEFER, JR. SCHOOL OF ENGINEERING CHARLES V. SCHAEFER, JR. SCHOOL OF ENGINEERING 2 Interdisciplinary Research in the Realm of the Very Small 10 Why Nano-Micro-Bio? 15 In the Shop: A Short History of Machining at Stevens 22 Olympic Sailing in 2012 IN THE REALM OF THE VERY SMALL
  • 2. DEAN GEORGE P. KORFIATIS MULTISCALE ENGINEERING This issue of InFocus is dedicated to the efforts of pioneering faculty and students at the Charles V. Schaefer, Jr. School of Engineering who are making enormous contributions and are creating new knowledge in the frontiers of multiscale engineering. Dear Friends and Colleagues, I have often wondered how our world of science for design, manufacturing and mass production of engi- and technology would have been shaped if the neered systems across multiple length-scales becomes early Egyptians and Greeks were able to make prevalent. The emergence of complex biological functions, direct observations at the atomic level. In reality, it from the cell level to macroscale physiological behavior, wasn’t until the late 15th century that the father-son has created another frontier of multiscale engineering. team of Hans and Zacharias Janssen constructed This issue of InFocus is dedicated to the efforts of pioneer- and put into production the first compound micro- ing faculty and students at the Charles V. Schaefer, Jr. scope. The magnification power of those micro- School of Engineering who are making enormous contribu- scopes ranged from 3x to 9x but that was enough to tions and are creating new knowledge in the frontiers of open our eyes into a new world. The first scientific multiscale engineering. Research in carbon nanotubes, treatise of the study of ‘minute bodies’ was written piezoelectric fibers, nanomaterials, enabled photonic by Robert Hook in 1665, in his book, Micrographia. sensors, nanopowders for environmental applications, An explosion in discoveries and scientific advances microchemical reactors and nanobiomedical applications has taken place since. Yet it was not until 1959 when are a sample of the exciting work carried out in our labora- the genius of Nobel Prize winner Richard P Feynman . tories. There is no doubt that engineering in the future will captured our imagination with the historic lecture be dominated by diminishing length and time-scales and “Plenty of Room at the Bottom.” Feynman opened that we will be increasingly challenged by systems integra- the door that takes us from observation to the realm tion and complexity. We will be there to provide the solu- of intervention, design and engineering at the tions and launch the technologies that meet and overcome atomic level. The term nanotechnology has been those challenges. coined to capture that leap. Still in its infancy, nan- As always please do not hesitate to contact me. otechnology provides an immensely fertile ground for engineering innovation. As a better under- My Best Regards, standing of properties, interactions and behavior of materials at the nanoscale emerges, the need
  • 3. CONTENTS SPRING 2005 ISSUE VOLUME 3 FEATURES Interdisciplinary Research 2 in the Realm of the Very Small: Interdisciplinary Research in Nanosensors An Engineering Evolution: MEMS and Nanotechnology Revolutionizing Chemical Synthesis Microchemical Systems Enable Real-World Solutions Application of Nanomaterials to Water Treatment Next-Generation Composite Materials: Carbon Nanotube-Reinforced Polymers “Hundreds of Tiny Hands:” The Making of Nano-Manipulation Tools Engineering the Nano-Bio-Interface Why Nano-Micro-Bio? 10 S OE S INFOCUS INFOCUS EXECUTIVE EDITOR Dean George P Korfiatis . SSoE Heritage CONSULTING Patrick A. Berzinski Dr. Cardinal Warde ‘69, Microsystems Entrepreneur 13 EDITORS Pamela Krieger Stephen T. Boswell ‘89 and ‘91, An Entrepreneurial Civic Leader 14 MANAGING EDITOR Christine del Rosario CONTRIBUTORS Patrick A. Berzinski In the Shop: A Short History of Machining at Stevens 15 Dr. Ronald Besser Dr. Leslie Brunell Dr. Henry Du SSoE Students Dr. Frank Fisher Steven Hakusa Luce Scholars 16 Dr. Adeniyi Lawal Dr. Woo Lee Shotmeyer Scholar Dr. Matthew Libera Dr. Xiaoguang Meng InnertCHILL: Overclocking Made Easy 17 Roberta McAlmon The HeliOS Project Dr. Yong Shi Dr. Zhenqi Zhu Peter Krsko: Micro-Voyager 18 PHOTOGRAPHERS Meagen Henning Peter Krsko Christine del Rosario SSoE Faculty Special thanks to the Stevens Alumni Association Generating Intellectual Property 19 EXECUTIVE New Arrivals ADMINISTRATOR Marta Cimillo GRAPHIC DESIGN KMG Faculty News 20 Graphic Design Studio www.soe.stevens.edu Olympic Sailing in 2012 22 © 2005 Charles V. Schaefer, Jr. School of Engineering C H A R L E S V. S C H A E F E R , J R . S C H O O L O F E N G I N E E R I N G
  • 4. Interdisciplinary Research in Nanosensors Dr. Henry Du AN ENGINEERING EVOLUTION: MEMS AND NANOTECHNOLOGY Dr. Yong Shi REVOLUTIONIZING CHEMICAL SYNTHESIS Dr. Adeniyi Lawal MICROCHEMICAL SYSTEMS ENABLE REAL-WORLD SOLUTIONS Dr. Ronald Besser INTERDISCIPLINARY APPLICA NANOMA A TION OF TERIALS TO W TER TREA TMENT RESEARCH In the of the Very Small Realm Dr. Xiaoguang Meng NEXT-GENERA TION "Nanotechnology stands out as a likely launch COMPOSITE MATERIALS: CARBON pad to a new technological era, because it focuses NANOTUBE-REIN- FORCED POL YMERs on perhaps the final engineering scales people Dr. Frank Fisher have yet to master." “HUNDREDS OF TINY Those words appeared in a 1999 report, Nanotechnology: Shaping the World Atom by HANDS” THE MAKING OF NANO-MANIPU- Atom, by the National Science and Technology Council. Indeed, technologies designed LATION TOOLS to build complex structures, molecule by molecule, have allowed scientists to create Dr. Zhenqi Zhu new structural materials 50 times stronger than steel of the same weight, making pos- sible the construction of a Cadillac weighing 100 pounds, according to Ralph Merkle of the Xerox Palo Alto Research Center. It could also, Merkle said in an article in MIT’s Technology Review, "give us surgical instruments of such precision and deftness that Engineering the they could operate on the cells and even molecules from which we are made." Nano-Bio-Interface Dr. Matthew R. Libera A bold new world of science and engineering has opened up, and it has only just begun to hint at the benefits it will yield to humankind. Well prior to the US Nanotechnology Initiative of 2001, engineers and scientists at WHY Stevens Institute of Technology were performing distinguished and highly recognized NANO-MICRO-BIO? funded research in the fields of nanotechnology and microtechnology; and since 2001, Dr. Woo Lee with growing federal support in funding and new faculty added to strengthen work in interdisciplinary focus areas, greater strides are being made each year. s 2
  • 5. I NT E R D I S C I P L I N A RY R E S E A R C H I N T H E R E A L M O F T H E V E RY S M A L L Interdisciplinary Research in Nanosensors The Sensor Group Dr. Henry Du and his research team have PCFs are fabricated via a modified sol-gel pioneered work on the integration of pho- method for optical fibers with the aid of a a range of state-of-the-art laser techniques tonic crystal fibers (PCFs) with nanoscale simulation-based design for optimum used for taking measurements. technologies that will potentially lead to light-analyte interactions. Nanoscale Furthermore, experimental studies robust chemical and biological sensing surface functionalization is conducted augmented by computer simulation take following two strategies: into account the effects of surface function- devices. The National Science Foundation alization, analyte medium, and biospecific recently granted Du’s team $1.3 million to 1. Surface attachment of Ag nanoparticles interactions on the optical characteristics pursue their multidisciplinary project. mediated by 3 mercaptopropy- of PCFs. Using molecular and nanoscale surface ltrimethoxysilane self-assembled monolay- modification, state-of-the-art laser tech- er (SAM) for chemical sensing of NOx, CO, In view of the challenges faced by the niques, and computer simulation, their and SO2, where surface-enhanced Raman nation, the interdisciplinary team of research seeks to enhance the prospects of scattering (SERS) can PCF sensors, sensor arrays, and sensor be exploited for high networks for diverse applications such as sensitivity and molec- remote and dynamic environmental ular specificity; and monitoring, manufacturing process safety, 2. Surface binding of medical diagnosis, early warning of biospecific recognition biological and chemical warfare, and entities for biological homeland defense. sensing using the "Through basic and applied research," said following recognition Prof. Rainer Martini (Faculty Fellow), Prof. Du (PI), Prof.Svetlana Sukhishvili Du, "the optically robust PCFs with surface- pairs: biotin/avidin, (Co-PI), Prof. Hong-Liang Cui (Co-PI), Prof. Kurt Becker (Faculty Fellow), Prof. functionalized, axially-aligned air holes are cholera toxin/anti- Christos Christodoulatos (Co-PI), and Prof. Xiaoguang Meng. The project is expected to achieve a quantum leap in cholera toxin and conducted in collaboration with OFS Laboratories, a world leader in fiber chemical and biological detection capabili- optic research. organophosphorous ty over conventional fiber-optic sensor hydrolase (OPH)/paraoxon, where SERS academic and industrial researchers also technology." may also be exploited. involves postdoctoral fellows, graduate PCF sensors enabled by nanotechnology Then, the surface-functionalized air holes students, and several undergraduate/high- also have the potential to be a powerful are filled with analytes in order to evaluate school summer research scholars, thus research platform for in-situ fundamental the sensing capabilities of PCFs. Surface affording them training in chemical and studies of surface chemistry and chemi- functionalization studies employ various biological sensing and monitoring - a cal/biological interactions in microchemical surface-sensitive analytical techniques with priority area of federal R&D. s and microbiological systems. Specifically, An Engineering Evolution: MEMS and Nanotechnology Dr. Yong Shi ‘s Research Group In the evolution of micro-electro-mechani- evolved since the first one was developed goal is to increase the life cycle (to over cal systems (MEMS) design and modeling by Petersen in 1979. The contact configu- 100 billion cycles) and power capacity (to and the fabrication of nanomaterials, Dr. ration can be either vertical or lateral; more than 100mW) Yong Shi develops radio frequency (RF) direct metal-metal contact or of a capaci- of an RF switch MEMS switches and nanopiezoelectric tive type. The actuators used for these used for radar and fibers for nanoscale sensors, actuators, switches are typically electrostatic, ther- other instrumenta- and devices. mal-electric, electro-magnetic and piezo- tion systems. He Breakthrough Technology: electric. However, they will not be viable developed a novel RF MEMS Switches MEMS switch shown in Figure 1 RF switches are devices that provide a and has already short circuit or open circuit in the RF Figure 2. Microfabricated demonstrated that transmission line. RF switches (millimeter MEMS switch by using the modu- wave frequencies 0.1 to 100 GHz) are lated contact sur- used in satellites, radar and wireless com- faces shown in Figure 2, the life cycle of munications. While MEMS technology has the MEMS switch can be significantly been extremely successful in developing increased while maintaining low contact acceleration sensors for automobile resistance. RF MEMS switches provide airbags, inkjet printers, blood pressure extreme performance advantages such as monitors, and digital video projection Figure 1. MEMS switch concept lower insertion loss and higher isolation systems, the incorporation of MEMS into over solid-state switches like p-i-n diodes. the micro/millimeter RF wave system has in the market unless their life cycle and Further investigations are being conduct- started a new technological revolution. power handing capacity are dramatically ed in system design and optimization; Different types of MEMS switches have increased and costs are reduced. Dr. Shi’s modeling of the friction and wear of the continued on next page 3
  • 6. An Engineering Evolution...continued from page 3 undulated contact surface; macroscale. PZT nanofibers provide the thin film piezoelectric actuator capability to make active fiber compos- optimization; device integra- ites (AFC) and nanoscale devices. tion; and packaging. Dr. Shi’s research develops nanofibers with diameters from 6 micrometers to 50 Figure 3. Arbitrarily Figure 4. Aligned The Building Blocks: nanometers using electrospinning. Fibers distributed nano-piezo- nano-piezoelectric Nano-Piezoelectric Fibers with a diameter of about 200 nm have electric fibers fibers One-dimensional nanostructures already been developed as shown in technologies to assist the development of such as nanotubes, nanowires and Figure 3, where the nanofibers are dis- the nanofibers in designing the test nanofibers have great potential as tributed arbitrarily. SEM, TEM and X-ray samples, depositing and patterning the either building blocks for micro/nano diffraction are used to characterize the electrodes, and also releasing the devices or as functional materials for nanofibers and their crystal structures. nanofibers from the substrate. microscale electronics, photonics, and Different approaches are being explored to fabricate well-aligned or uniformly dis- Ultimately, Dr. Shi’s nanofiber and MEMS sensing and actuation applications. tributed PZT nanofibers. Some aligned research seeks to evolve and expand the Lead Zirconate Titanate (PZT), an impor- nanofibers are shown in Figure 4. Dr. Shi capabilities of current technologies into tant piezoelectric material, is used for uses MEMS-based microfabrication increasingly smaller nanodevices. s both actuators and sensors at the Revolutionizing Chemical Synthesis by Dr. Adeniyi Lawal At the New Jersey Center for Micro- project) and without acid (~1500ppm) at high yield and a reduced need for energy Chemical Systems (NJCMCS), we are cur- moderate pressure and temperature condi- intensive separation/purification steps. rently demonstrating two novel microreac- tions using our in-house formulated cata- The microreactor-based production tor-based process intensification concepts lyst. The 1.5 wt% concentration finds direct approach, if successfully demonstrated, for on-demand, on-site, energy-efficient, commercial application in environmental will replace the existing energy inefficient, and cost-effective chemical production. remediation, while the 1500ppm concen- Both projects are funded by the DOE-OIT tration can be used as a biocide. to develop and deliver advanced technolo- Catalytic Hydrogenation gies that increase energy efficiency, of Nitroanisole to Anisidine improve environmental performance, and In September 2003, we partnered with boost productivity. Bristol-Myers Squibb (BMS), one of the Microchannel Reactors Revolutionize the world’s largest pharmaceutical companies Production of Hydrogen Peroxide (H2O2) to design and evaluate a microchannel In September 2002, we partnered with FMC reactor system for the multiphase catalytic (one of the largest producers of H2O2 with hydrogenation of a model pharmaceutical (From left to right) Ms. Sunitha Tadepalli (Ph.D. more than 12% of the world market) to compound, nitroanisole to anisidine. student), Prof. Adeniyi Lawal, Dr. Raghu Halder develop a microchannel reactor system for Hydrogenation reactions are ubiquitous, (Research Associate), and Yury Voloshin (Ph.D. on-site production of hydrogen peroxide. accounting for 10-20% of all reactions in student). Today, we have successfully designed and the pharmaceutical industry. cost ineffective, environmentally detrimen- evaluated a laboratory microreactor sys- We have screened over eight different cat- tal, and inherently dangerous slurry semi- tem for the controlled, direct combination alysts and have identified the right cata- batch reactor-based catalytic hydrogena- of H2 and O2 in various compositions - lyst/support for the model hydrogenation tion manufacturing practice. The primary including explosive regimes. The reaction reaction. Also, an extensive investigation challenge is the development of paradigm- is extremely fast with a residence time that of the effects of various processing condi- changing design and hardware integration is almost two orders of magnitude less tions on the activity of the selected methodologies for auxiliary equipment than that of macroreactors. The direct catalyst in terms of conversion, yield, and and plant infrastructure that will enable combination concept is possible with selectivity has been carried out in the many aspects of the microchannel reactor microchannel reactors because they pos- microreactor system. Similar experiments technology. The next phase of the project sess extremely high surface to volume are currently being undertaken in a semi- will involve a real-world pharmaceutical ratios by virtue of their small transverse batch reactor system at the New molecule patented by BMS. dimensions, and consequently exhibit Brunswick facility of BMS. Preliminary Articles were written about the two projects in enhanced heat and mass transfer rates. results indicate that the mass transfer Chemical Engineering Progress, EurekAlert, The enhanced heat transfer enables rapid efficiency of the microreactor system is Jersey Journal, Small Times News, and the wall quenching of free radicals which in two orders of magnitude higher than that Chemical and Engineering News. Stevens fac- conventional-size reactors lead to runaway of the semi-batch reactor system. ulty team members are the PI, Dr. Adeniyi thermal conditions and explosion. The significant reduction of heat and mass Lawal, assisted by two Co-PIs, Drs. Woo Lee Another achievement is the production of transfer resistances in microchannel reac- and Ronald Besser, and Dr. Suphan Koven. H2O2 in concentrations of significant tor systems enables the realization of fast Drs. Emmanuel Dada and Dalbir Sethi of FMC, and Don Kientzler and Dr. San Kiang of BMS commercial interest with acid (~1.5 wt%, intrinsic kinetics (millisecond reactions) provide technical guidance from industrial exceeding the 1 wt% requirement of the which suppresses side reactions, leading to perspectives. s 4
  • 7. I NT E R D I S C I P L I N A RY R E S E A R C H I N T H E R E A L M O F T H E V E RY S M A L L Microchemical Systems Enable Real-World Solutions Dr. Ronald Besser’s Research Team Prof. Besser’s hydrogen is harvested from hydrocarbons nies can use to screen catalysts from vari- research team like methanol or diesel fuel, carbon ous vendors for a particular synthesis focuses on monoxide, a poison to both humans and step being developed for manufacturing. the funda- fuel cells, is produced. Besser’s group Prof. Besser’s background is in the devel- mentals of investigated a novel microchemical opment of materials, processes and chemical reac- approach to removing this poison. This devices. His expertise has been leveraged tion within step is especially important for proton- in developing microchemical systems the confined exchange membrane (PEM) fuel cells using many of the same techniques geometries of microchemical systems. which are the front runners for broad exploited in MEMS technology. He and Their work is approached holistically by commercialization of the technology. his students collaborate heavily with bringing together tools from different They are also exploring other new initia- microsystems experts at Lucent Bell Labs, disciplines that can be applied in various tives for fuel cell energy, for example, the fields including energy, pharmaceuticals, processing of military diesel fuels that and chemicals. Microfabrication is used to will significantly lighten the load of create precisely defined structures in tomorrow’s foot soldiers as well as bring which chemicals and reactions can be distributed electrical power to large studied. Testing methods involve coupling Navy vessels. these small reactors to the external world The team’s work in processing pharma- to control and sample their output with ceutical chemicals involves the develop- chromatographs and mass spectrometers. ment of a new reactor microchip concept The data gathered is mathematically which can circumvent problems existing modeled to both understand the observa- in current industry-wide reactor technolo- tions and to predict behavior. The results gy. In this new approach, miniaturization contribute to the growing knowledge base affords the possibility of creating an inti- needed to evolve microchemical systems mate mixture of liquid and gaseous react- Prof. Besser (center) with students Shaun into devices that can ultimately benefit ing chemicals, while at the same time effi- McGovern (left) and Woo Cheol Shinn (right). society. ciently extracting the heat generated by Recently completed work focused on a the process. The chip can be used with NJIT, and the Cornell Nanofabrication reaction that eliminates a poison from the commercial catalysts already available, Facility (CNF), where Dr. Besser serves as hydrogen gas used for fuel cells. When and is a tool that pharmaceutical compa- a member of the CNF User Committee. s Application of NanomAtErials to W ter Trea a tment by Dr. Xiaoguang Meng Nanotechnology offers great potential in enormous adsorption capacity for chemi- advancing scientific discovery and tech- cals and pollutants. metals. The material is also an active pho- nological development. The federal gov- In 2002, researchers at the Center for tocatalyst. In the presence of dissolved ernment is spending more than $1 billion Environmental Systems developed a oxygen and with UV-light irradiation, the on nanotechnology, making it the largest nanocrystalline titanium dioxide with a following are generated at the titanium public-funded science initiative since the high adsorption capacity for arsenic, lead, dioxide surface: hydroxyl radicals, super- space race. Various nanomaterials such as and other heavy metals (Figure 1). oxide ions, and hydrogen peroxide. These nanoparticles, nanotubes, and nanowires Titanium dioxides are widely used as pig- highly reactive chemical species destroy have been developed to create sensitive ment in paints, paper, organic pollutants and kill bacteria. analytical sensors, miniature medical plastics, sun block Currently, a patent pending nanocrys- devices, electrical components, and lotion, and tooth talline titanium dioxide is marketed by machinery. In addition, nanomaterials paste. However, the Hydroglobe, Inc., a company founded by with at least one dimension in the commercial pigment Stevens in 2000 and acquired by Graver nanometer range (10-9m) may possess is not effective for the Technologies in 2004. Because nanocrys- superior physicochemical properties such removal of heavy talline titanium dioxide enables the as high conductivity and hardness; fasci- metals. effective removal of lead and other heavy nating optical phenomena; excellent cat- Nanocrystalline titani- metals, it was used to develop a faucet alytic activity for chemical reactions; and um dioxide is pro- mount filter (Figure 2) available at Target, Figure 2. Faucet duced by the hydroly- mount filter that Wal-Mart, and other stores. DOW sis of titanium in Chemical has also licensed the patent and uses TiO2 solutions under con- developed a new adsorbent with the adsorbent. trolled pH, tempera- material. ture, and time. The crystalline size and In the near future, more water treatment specific surface area of the material is products will be made of nanocrystalline about 6 nm and 330 m2/g, respectively. titanium dioxide as the drive to fulfill the Figure 1. Scanning electron microscop- This high surface density of functional ic image of aggregates of TiO2 particles. promise of nanotechnology continues. s groups strongly binds arsenic and heavy 5
  • 8. Next-generation composite materials: nanotube-reinforced polymers Dr. Frank Fisher’s Research Group Dr. Frank Fisher’s primary change in properties research area is the mechanical of this non-bulk inter- modeling of polymer nanocom- phase region, we posites with a focus on carbon have developed a nanotube-reinforced polymers coupled experimental- (NRPs). Since their discovery in modeling technique the early 1990s, carbon nanotubes to characterize the (CNTs) have excited scientists and changes in the engineers with their wide range of relaxation processes unusual physical properties. These of the nanocomposite properties are a direct result of the response due to the near-perfect microstructure of the properties of the CNTs, which at the atomic scale can non-bulk polymer be thought of as an hexagonal sheet of interphase (Figure 1, carbon atoms rolled into a seamless, center). The existence quasi-one-dimensional cylindrical of this interphase shape. Besides their extremely small region has recently Kon Chol Lee, Gaurav Mago, Dr. Frank Fisher, Vinod Challa, and Arif size (single-walled carbon nanotubes been verified via high Shaikh can have diameters on the order of 1 resolution scanning nm, or 1*10-9 m, 100,000 times smaller electron microscopy cate bone-shaped carbon nanotubes as than the diameter of a human hair), car- (SEM) images of the fracture surface of shown in Figure 2. The highly uniform bon nanotubes are half as dense as alu- a CNT-polycarbonate fracture surface geometry of these nanostructures minum, have tensile strengths 20 times (Figure 1, right). Working in conjunction (length, inner and outer diameters, wall that of high strength steel alloys, have with colleagues in chemistry and mate- thickness) can be controlled via appro- current carrying capacities 1,000 times rials science, one important application priate manipulation of the template fab- that of copper, and transmit heat twice of these modeling techniques is to rication and carbon deposition process- as well as pure diamond. Given these quantify how different processing meth- es. Enhanced load-transfer for these unparalleled physical properties, CNTs ods influence the size and properties of bone-shaped inclusions is anticipated offer the potential to create a new type this interphase region. For example, through mechanical interlocking with of composite material with extraordi- tethering short polymer chains covalent- the polymer matrix at the widened nary properties. However, the ly to the surface of the nanotube prior ends. s nanoscale interaction mechanisms between the CNTs and the surrounding polymer must be understood and cou- pled to the micro/macroscale mechani- cal response of the material. One aspect of this work is the develop- ment of enhanced modeling methods and corresponding experimental tech- niques to describe the effective mechanical behavior of these systems. For example, due to the extremely small size of the embedded nanotubes, Figure 1. (left) Three-phase model of NRP accounting for the presence of a non-bulk polymer a polymer interphase region forms in interphase region. (center) Relaxation spectra for MWNT-PC samples showing additional, long- timescale relaxation processes that are due to the mechanical behavior of the non-bulk poly- these systems with mechanical proper- mer interphase. (right) High-resolution SEM imaging of a CNT-polycarbonate fracture surface. ties that are different from the proper- ties of the bulk polymer matrix (see Figure 1, left). Due to the extremely to composite fabrication has been large surface area of the embedded shown to alter the size and properties of nanotubes, this interphase region can this interphase region. comprise a significant portion of the volume fraction of the composite and Another project investigates alternative significantly influence the overall methods of enhancing the load-transfer mechanical properties of the composite. mechanisms in these nanocomposite Figure 2. High magnification TEM images of a However, because of the extremely material systems. With collaborators at bone-shaped templated carbon nanotube. The small size of this interphase region, the University of North Carolina- outer stem and end diameters are ~40 and ~70 experimental characterization is exceed- Charlotte, the team is looking to exploit nm, respectively. The wall thickness is ~10 nm. ingly difficult. Thus, to quantify the a novel template-based method to fabri- The length of the T-CNT is ~5 µm. 6
  • 9. I NT E R D I S C I P L I N A RY R E S E A R C H I N T H E R E A L M O F T H E V E RY S M A L L "Hundreds of tiny hands:" The making of nano-manipulation tools Dr. Zhenqi Zhu’s Research Team True realization of nanotechnology requires nanoscale components/struc- tures to be inexpensively assembled into functional systems; nanoscale manipula- tion is one of the key enabling technolo- gies in this vision. The power and capacity of manipulation tools in changing our world were high- lighted in 230 B.C. by Archimedes, a Greek mathematician, engineer, and physicist: "Give me a lever long enough and a place to stand, and I will move the world." Tool searching and development continues today as scientists and engi- The jointless nanomanipulator (a & b), US patent pending featuring friction- and backlash-free 6-DOF neers demand manipulation tools small motion. (c) Photograph of initial macroscale prototype. (d) High resolution image of cilia. (e,f) Models enough to extend their arms into the of motion mechanism of a segment of a cilium or flagellum. nanoscale world. Such small-enough manipulation tools are what Feynman first challenged in 1959 with his "hundreds of tiny hands" vision of nanotechnology. Nanotechnology will enable one to understand, measure, manipulate, and manufacture at the atomic and molecu- lar levels creating materials, devices, and systems with fundamentally new functions and properties. A great break- through in nanotechnology came with State-of-the-art, bottom-up nanomanipulation/design. (a) Atom by atom positioning on surface (Eigler the inventions of the scanning tunneling of IBM, 1990); (b) Singling out a DNA using optical tweezers (Chu of Stanford, 1992); (c) Path planning microscope in 1982 and the atomic force for automatic atomic positioning (Requicha of USC, 1999); (d) Molecular lift design (Balzani, 2003); (e) Biped DNA walker (Sherman and Sherman of NYU, 2004) microscope in 1986. These revolutionary inventions opened the nanoworld to sci- entists and engineers. However, the rela- tively large-size mechanical nanoposi- tioning systems employed in scanning probe microscopes and optical micro- A group of scopes are too massive to be used in nanomanipulators parallel operation in the nanoworld. Bio- inspired by the motion mechanisms resolution and accuracy required for ing existing MEMs-based fabrication found in cilia and flagella, the goal of numerous nanotechnology applications. techniques. (2) Fabrication and perform- research by Associate Professor Zhenqi These can be incorporated into ance evaluation of 6-DOFs microscale Zhu, of Mechanical Engineering, and his massively parallel, independently nanomanipulator devices, including colleagues from several departments, is addressable nanomanipulation tools theoretical, computational, and experi- to develop and demonstrate a disruptive (truly realizing Feynman’s ‘hundreds of mental study of the nanomanipulators design methodology based on a mono- tiny hands’ vision). with integrated actuators and sensors. lithic jointless Stewart platform to yield (3) Demonstration of device use in (a) fully three-dimensional, six degree-of- To successfully develop such a disrup- "full device" 6-DOF inspection under freedom, surface-independent jointless tive methodology for nanomanipulator SPM probes; (b) "real device" 6-DOF manipulation capability in free space device design, the research team in-situ scanning with nanomanipulated with nanometer resolution and accuracy. addresses three major challenges: (1) optical fiber based sensors; (c) Now, US patent pending (Flexible Design and analysis of a new class of massively-parallel, coordinated flexible Parallel Manipulator for Nano-, Meso-, or nanomanipulator based on a monolithic nanoautomation. Macro-positioning with Multi-degrees of jointless Stewart platform approach to Freedom), this device approach will lead yield nanometer positioning resolution This research effort is complemented to nanomanipulation tools with truly with a unique combination of fully-flexi- with an educational and outreach pro- scalable device sizes (spanning several ble 6 DOFs and truly scalable device gram with a strong support from CIESE orders of magnitude from micro- to size. The focus of the design will be on to introduce K-12 and undergraduate nanolevel), and yield the nanometer manufacturability of the device(s) utiliz- students to topics in nanotechnology. s 7
  • 10. Engineering the Nano-Bio-Interface Dr. Matthew R. Libera’s Research Group Chemical, Biomedical and Materials Engineering Professor Matthew R. Libera leads the Microstructure Research Group and is Director of the Electron-Optics Laboratory at Stevens. Using powerful transmission and scanning electron microscopes Libera, his colleagues, and his students have graphically demonstrated the possibilities that flow from engineering materials in the micro and nano worlds. Libera’s research centers on the tools and new ways of thinking based development, implementation, and on nanotechnology are opening radical- application of advanced electron-opti- ly different pathways to achieve suc- cal techniques for the measurement cess. We certainly see this in our work." and control of microstructure and mor- Polymeric materials have been increas- phology in engineering materials at ingly utilized at surfaces and interfaces high resolution. A main theme of his for a variety of biomedical applications research concentrates on the study of including tissue-engineering matrices, polymers and polymeric biomaterials implants with biocompatible surfaces, such as hydrogels using such tech- drug delivery, and biosensors. Due to niques as electron holography and elec- Figure 1. A 7x7 array of PEG nanohydrogels the chemical diversity of polymeric surface patterned into an area 5 microns by 5 tron energy-loss spectroscopy. One of materials, both biological and synthetic, microns in size. Imaged dry (top) and in water his group’s recent innovations has been researchers can fine tune the desired (bottom). the development of new methods to physical properties of surfaces and map the spatial distribution of water in didate Peter Krsko, generated nanohy- design bioactive interfaces from a drogels with lateral dimensions of order synthetic materials for health and per- molecular perspective. Understanding sonal care applications using advanced 200 nanometers – about 500 times the complex interactions between bio- smaller than the diameter of a human methods of cryo-electron microscopy. It material surfaces and their environment is important to understand such prob- hair - which can swell by a factor of five is critical to improving healthcare tech- or more, depending on the radiative lems, for example, as how bioerodable nologies related to implants, devices, polymer tissue-engineering scaffolds dose of electrons. and future innovations in these areas. degrade in the human body. "These things are like little sponges," Significantly, Libera’s team is aggres- explains Krsko, "and we can control Over the past few years, Libera’s group sively investigating the properties of has been using electron microscopes how spongy they are by controlling hydrogels, the kinds of polymeric mate- how we irradiate them in the SEM. not only as materials-characterization rials that form the basis for everyday tools but also as materials-processing One of the really cool things we found soft contact lenses and other common is that we can control whether or not tools. High energy electrons can modify biomedical applications. the structure and properties of poly- various types of proteins bind to these "We have used focused electron-beam little nanosponges." mers, and because electrons can be cross-linking to create nanosized hydro- With the focused electron beam, high- focused by a microscope into fine gels," says Libera, "and this provides us density arrays of such nanohydrogels probes with nanoscale dimensions, with a new method with which to bring can be flexibly patterned onto silicon electron microscopes can be used to the attractive biocompatibility associat- surfaces. Significantly, the amine pattern polymers into nanostructures. ed with macroscopic hydrogels into the groups remain functional after e-beam These properties have been exploited in nano length-scale regime." exposure, and the research shows that the practice of electron beam lithogra- phy, which has been essential to the Using thin films of polyethylene glycol they can be used covalently to bind pro- semiconductor device community for (PEG) films on silicon and glass sub- teins and other molecules. several decades. Libera and his stu- strates, Libera, working with Ph.D. can- "We use bovine serum albumin to dents have pushed this technology in an entirely new direction by applying it to polymers of interest because of the way in which they interact with physio- logical systems involving proteins, cells, and tissues. The central idea is to create biospecific surfaces – surfaces which interact with physiological systems in very controlled ways. "People have been working in this area in different ways for several Figure 2. GFP transfected mouse neuron following a cell-adhesive path patterned onto a surface decades," Libera explains, "but new using functional nanohydrogel technology. 8
  • 11. I NT E R D I S C I P L I N A RY R E S E A R C H I N T H E R E A L M O F T H E V E RY S M A L L amplify the number of amine groups," says Krsko, "and we further demonstrate that different proteins can be covalently bound to different hydrogel pads on the same substrate to create multifunctional surfaces useful in emerging bio/pro- teomic and sensor technologies." "There is a lot of student interest in this stuff," says Libera. "When I talk about it in my undergraduate materials class, I always find students – very good stu- dents – appearing at my office door later trying to find out more about it." Indeed, one such interaction has led to a senior design project of patterning hydrogels for possible application to nerve regeneration in spinal cord injury. "Our NIH collaborator on this is so excit- ed he has invited one of my undergrad Chandra Valmikinathan (Master's), and Ph.D. candidates Merih Sengonul, Sergey Yakovlev, and research students – Jen Sipics - to work Alioscka Sousa are members of Dr. Libra’s team. in his lab in Bethesda this summer." Another student – Ali Saaem – joined the our work is really being helped a lot by exactly what [Stevens researchers] are group after taking Libera’s Materials the rapid growth of the new biomedical now doing in biomedical engineering. Processing course. "This guy is an EE engineering program at Stevens." They’re trying to use nanotechnology to major. He came in and reconstructed Nanopad arrays consist of protein-adhe- fabricate devices that can be inserted the computer interface to our SEM and sive regions separated by non-adhesive into the human body." elevated the entire level of e-beam pat- regions. The adhesive regions are "There’s an awful lot of potential for terning capabilities. Now, I think we’ve created by lithographically patterning a companies that are able to get sufficient patent protection for innovations that Libera’s work on nanohydrogels holds implications for the eventu- they have made in nanotechnology," al production of the next generation of protein microarrays, which says Assistant Professor of Mechanical Engineering Frank Fisher, commenting can be used to establish the function of various genes that become on the commercial potentialities of cur- active during cancer, disease, and aging processes. rent-day nanotechnology research. "We’re talking about instruments and got him really interested in the biologi- hydrophobic polymer to which control- capabilities that would have a very cal problems the group is pursuing," lable amounts of fibronectin is adsorbed. significant economic impact for those comments Libera. Fibronectin is one of several proteins companies and those entities that make Libera’s work on nanohydrogels holds that signals cells implications for the eventual production to adhere to sur- of the next generation of protein faces. The physi- microarrays, which can be used to ological effect of establish the function of various genes nanopad array that become active during cancer, variations is disease, and aging processes. being assessed using cell culture Because hydrogels mimic many of the of fibroblasts and physiological conditions of the body, monitoring their proteins bound to them retain their bio- expression of logical function far better than when extracellular Figure 3. The adhesion of Stapphyloccocus Epidermidis bacteria to synthetic bound to a hard substrate as is done in surfaces can be controlled using functional hydrogels on surfaces, a cell- matrix. Related repulsive hydrogel pad (left) and a cell-adhesive hydrogel pad (right). current protein and DNA microarray experiments are technology. Furthermore, the nanosize of being developed to the hydrogels made in Libera’s lab study neuron growth relevant to spinal these developments. That’s why we’re means that 10,000 times more proteins cord injury. seeing the US make a strong push as far can be probed in a single experiment as investing in nanotechnology, because and much less of each protein needs to Physics Department Head Kurt Becker comments: "Years ago, there was a sci- the real large payouts aren’t necessarily be used each time. Pushing this same going to be within the next one to three technology one step further, nano- and ence-fiction movie called Fantastic Voyage, where people were shrunk to years; it’s a longer time frame of microhydrogels can be used to control investment." s whether and where cells adhere to sur- micro-sizes, injected into a person’s faces. "This has been one of our targets blood stream, and then traveled around for a long time," says Libera, "and now the body to repair some damage. That’s 9
  • 12. INTERDISCIPLINARY RESEARCH In the Realm of the Very Small By Patrick A. Berzinski In the popular mind, and sometimes in popular science writing, nano- and microtechnology are often used interchangeably to describe very different human hair that can be used as minia- phenomena. Professor Frank Fisher explains the distinction. ture structural materials, electronic "The most straightforward difference is the feature size," says Fisher. components and drug delivery systems. "Microtechnology typically refers to feature sizes on the order of one micron, whereas nanotechnology refers to feature sizes on the order of a nanometer. Scientists also depend on such tools as To put that into perspective: The width of a human hair is about 100 microns. In Scanning Tunneling Microscopes and nanotechnology, on the other hand, we’re interested in exploiting novel phenome- Scanning Probe Microscopes to build na that happen on the nanoscale. So it’s a distinction between miniaturization ver- images on surfaces, manipulate atoms into miniature structures, or analyze sus taking advantage of novel properties that are available below the microscale." the identities of atoms and molecules "The first direction that we went, as we started looking at microdevices, really one atom at a time. evolved from microchip technology," says Associate Dean of Engineering Keith "When you come from basic physics, Sheppard. "The techniques that were developed to create different layers on the what you like to do is understand surface of silicon, particularly for chips, which typically involve adding layers or things on the smallest possible scale, which for all these applications is the etching layers or changing the properties of surfaces – those same technologies atomic or the molecular level," says Dr. have then been directed to making devices." Kurt Becker, who works in the field of Various of those microdevices have of precisely arranged atoms include microplasmas. "That level is typically been tailored to accomplish work on in the realm of about a nanometer. So molecular self-assembly, in which from the science perspective, you take the nanoscale, where engineered molecular building blocks assemble it apart, step-by-step, until you reach arrangements of individual atoms are themselves in pre-designed ways. the nanoscale; and then, of course, now becoming a reality. Using this technique, researchers have once you understand it, you put every- Some methods necessary to build created carbon nanotubes with diame- thing back layer by layer, and go back structures consisting of large numbers ters of about one ten-thousandth of a into the micro- and macroscale." s WHY NANO-MICRO-BIO? US Patent Recent Reflections and Revelations by Dr. Woo Y. Lee On October 26, 2004, US Patent #6,808,760 was issued to Woo Y. Lee; When Dean Korfiatis decided to high- reactor and let them react preferentially Yi-Feng Su; Limin He; and Justin light "nano-micro-bio" activities in this on the substrate surface. Subsequently, Daniel Meyer; titled, A Method for issue of SSOE InFocus, I thought that it small clusters of atoms produced from preparing .alpha.-dialuminum trioxide would be a timely forum for me to share the decomposed gaseous species nucle- nanotemplates. my latest view of this very broad inter- ate and grow on the surface, and are disciplinary research area. My interest assembled into a solid thin-film struc- in making "very small things" started ture. For example, as part of my Ph.D. when I was given a chance to study work, I produced my first nanostructured ing technology advances arising from chemical vapor deposition (CVD) for my material, a self-lubricating nanocompos- the exploitation of new physical, chemi- Ph.D. degree in chemical engineering ite coating that contained hard AlN cal, and biological properties of systems under the interdisciplinary supervision whiskers (2 nm wide and 1 µm long) in a that are intermediate in size, between of Prof. Jack Lackey, a ceramist, and soft BN matrix phase from a gaseous isolated atoms and molecules and bulk Prof. Pradeep Agrawal, a chemical engi- mixture of AlCl3, BCl3, and NH3. materials, where the transitional proper- neer, at Georgia Tech. What Is Nanoscale Science and ties between the two limits can be con- CVD is a coating technique widely used Engineering? trolled." The nanoscale covers "a frac- for making semiconductor, solid state tion of nanometer to about 100 nm." To a large extent, my Ph.D. research laser, and photonic devices as well as This newly emerged nanoscale science exemplifies the National Science aerospace structures, synthetic diamond and engineering perspective did not Foundation’s broad definition of films and carbon nanotubes. In this obviously exist, although I was practic- Nanoscale Science and Engineering: "the method, we mix gaseous chemicals in a ing it. fundamental understanding and result- continued on next page 10
  • 13. I NT E R D I S C I P L I N A RY R E S E A R C H I N T H E R E A L M O F T H E V E RY S M A L L another example, a graduate student, Dr. are present in microreactors (just like in Yi-Feng Su, observed that α-Al2O3 (sap- CVD) because of their high surface-to-vol- phire) grains present in a thin-film form ume ratios and the technological need to can grow laterally, abnormally, and control these interactions for rational incredibly at temperatures about 950ºC microreactor design. Third, as I just below the melting point of α-Al2O3, as became Chair of the newly merged long as the film is thinner than 100 nm Department of Chemical and Materials (Figure 2b). We also demonstrated that Engineering, I envisioned that microreac- the abnormally grown α-Al2O3 film tors could provide a common engineering increases the oxidation life of a single platform for synergistically integrating crystal Ni-based superalloy used in individual faculty research interests and advanced gas turbines by five-times. motivations. Fourth, I foresaw that we These examples show how nanoscale were able to compete in some major phenomena can provide enabling funding opportunities due to the strong building blocks for making useful multi- presence of chemical, defense, pharma- scale structures that are relevant to the ceutical and microsystems industries in human scale. our region and their growing interests in the emerging microreactor technology. Mr. Justin Meyer, a Ph.D. candidate and a "Nano-Micro" Integration co-inventor of the nanotemplate patent Through collaborative work with my col- About 4 years ago, I initiated a new leagues, Professors Ronald Besser, research effort in microreactors for sever- Suphan Koven and Adeniyi Lawal, and As I have continued my CVD research at al reasons. First, after receiving my with strong support from our partner United Technologies Research Center, Oak tenure, I wanted to expand my research organizations such as ARDEC-Picatinny, Ridge National Laboratory and Stevens horizon beyond CVD. Second, I was intel- Bristol-Myers Squibb, FMC, Lucent-Bell for the past 15 years, I have encountered lectually driven by the recognition of Labs and Sarnoff, this effort has grown some fascinating nanoscale phenomena. complex surface-fluidic interactions that from a small internal seed project to the establishment of the New Jersey Center for MicroChemical Systems (www.stevens.edu/njcmcs). My contribu- tion to this team effort is to explore new ways to design, control, and make "very small" surface structures as an integral part of fabricating "small" microreactors. For example, Mr. Honwei Qiu, a Ph.D. candidate, in my research group, is inves- tigating self-assembly infiltration methods to deposit a layer of close-packed micros- pheres (Figure 2a) as a potential means of integrating catalyst particles into microre- a b actors with help from Professor Svetlana Figure 1. Two examples of nanoscale behavior: (a) critical particle radius below which Sukhishvili and her expertise in polyelec- t-ZrO2 phase can be stabilized due to the lower surface energy of t-ZrO2 over that of trolytes. Mr. Haibao Chen, another Ph.D. m-ZrO2 as a function of deposition temperature and (b) abnormal grain growth rate of candidate, is experimenting with 3-dimen- α-Al2O3 as a function of film thickness at 1100ºC. Research sponsored by the National Science Foundation and the U.S. Office of Naval Research. sional cellular structures (Figures 2b and 2c) which can be directly infiltrated as net- For example, recently graduated Ph.D. continued on next page candidate, Dr. Hao Li, in my research group observed that tetragonal ZrO2 (t- ZrO2) grains of about 35 nm in radius undergo martensitic transformation to monoclinic ZrO2 (m-ZrO2) at a tempera- ture of 1100ºC, when the t-ZrO2 grains grow to be larger than this critical size due to the thermodynamic reason sum- marized in Figure 1a. We discovered that this size-dependent phase transformation a b c causes delamination within the ZrO2 coat- Figure 2. Self-assembled structures for multiscale integration with microreactors: (a) a ing near the coating/substrate interface, single layer of 500 nm SiO2 spheres electrostatically attached to an Si surface using and consequently provides a unique weak polyelectrolytes, (b) interconnected cellular structure formed from an inverse template of interface mechanism which can be used self-assembled and partially sintered 15 µm polystryne spheres infiltrated into an Si to produce damage-tolerant fiber-rein- microreactor, and (c) the skeleton phase of the cellular structure consisting of partially sintered 500 nm SiO2 spheres. Research sponsored by the New Jersey Commission on forced ceramic matrix composites. In Science and Technology, the U.S. Army, and the U.S. Department of Energy. 11
  • 14. ...nano-micro-bio continued shape structural elements into microreactors using poly- meric and ceramic microspheres as key building blocks. With my collaborators, we are evaluating these new struc- tures for controlling and improving microreactor perform- ance for miniaturized chemical, fuel cell, and pharmaceutical system applications. Importance of Bio in "Nano-Micro-Bio" I admit that I was somewhat skeptical about the relevance of nanotechnology, based on my initial estimate of the potential return on the federal government’s investment in nanotechnolo- Dr. Lucie Bednarova, and Dr. Yi-Feng Su, co-inventor of the nanotem- gy. This view has changed over the past several years, as I read plate are both Dr. Lee’s Postdoctoral Research Associates about human physiology, cell biology, and biological transport phenomena in conjunction with the implementation of our new Biomedical Engineering program. From my recent understanding of cells (as super-intelligent nanostructure factories) and proteins (as ultimate nanostructures), I began to see some exciting integra- tion points that may link my past, current, and future research activities. Also, through my participation in various workshops sponsored by the National Academies, the Keck Foundation, the National Science Foundation, and the National Institute of Health, I was profoundly influenced by some remarkable progress being made in the bio- Mr. Hongwei Qiu, a Ph.D. candidate in Lee's group medical research com- munity with emerging microsystem and nan- otechnology tools. As my view was drastically evolving, I came across an interesting "nano-micro-bio" research topic last October: microbial infections of implanted medical devices which constitute an ever increasing threat to human health with significant clinical and economic con- sequences. In most infections, bacteria attach to the surfaces of indwelling medical devices (such as intravascular catheters, cere- brospinal fluid shunts, aortofemoral grafts, intraocular lenses, pros- thetic cardiac valves, cardiac pacemakers, and prosthetic joints) by forming adherent and cooperative communities known as biofilms. Bacteria in a biofilm are well protected from host defenses and antibiotics, making most biofilm infections difficult to treat with conventional antibiotics which have been developed assuming the planktonic state of bacteria. I have become interested in the topic because of similar issues at a methodological level between biofilms and the "physical" thin-films of my previous research, while recognizing the greater complexity of biofilms due to the Mr. Haibiao Chen, Dr. Lee’s Ph.D. candidate "living" aspects of microorganism communities. Prof. Matt Libera, who has a somewhat different scientific perspec- ing this article, our graduate students are traveling to tive, Prof. Jeff Kaplan, a microbiologist at the University of Newark to learn how to grow Staphylococcus epidermidis Medicine and Dentistry– NJ, and I are working on a long-term plan bacteria in Prof. Kaplan’s laboratory. to design and build microreactors with 3-dimensional nanoscale surface elements and patterns that will: (1) emulate physiologically I am very excited by this interdisciplinary collaborative relevant micro-environments and (2) increase the predictive capa- effort. As our region is the center of the global health care bility of "in vitro" investigations of cell-material and cell-cell inter- economy, I look forward to developing extensive research actions in reference to "in vivo" and clinical studies. We foresee and educational collaborations that leverage the exciting that this type of new "in vitro" microreactors can be instrumental in initiatives we are engaged in at Stevens as we push out the rapid development of rational therapeutic delivery strategies the "nano-micro-bio" frontier. I can be reached at: for treating a variety of infectious and other diseases. As I am writ- wlee@stevens.edu. s 12
  • 15. SSOE DR. CARDINAL WARDE ’69: HERITAGE MICROSYSTEMS ENTREPRENEUR By Patrick A. Berzinski Dr. Cardinal Warde, a professor of electrical engineering at MIT, is consid- ered one of the world's leading experts on materials, devices and systems for optical information processing. Warde holds ten key patents on spatial light modulators, displays, and optical information processing systems. He is a co-inventor of the microchannel Yale, he joined MIT’s faculty of Electrical spatial light modulator, membrane-mir- Engineering and Computer Science as ror light shutters based on micro- an Assistant Professor. electro-mechanical systems (MEMS), an At MIT, Warde's interest shifted toward optical bistable device, and charge- engineering the applications of optics. transfer plate spatial light modulators. He became involved with other faculty Warde grew up on the small Caribbean in the development of devices for island of Barbados. His parents enhancing the performance of optical demanded excellence in school but atmospheric (wireless) communication gave him lots of freedom and support systems to improve communication to engage his inquisitive mind outside performance in inclement weather, and the classroom. By age 16, he had con- photorefractive materials for real-time verted his father's unused carpenter's holography and optical computing. To shop into a chemistry and physics labo- date, he has published over a hundred ratory, and with high school friends, he technical papers on optical materials, launched homemade rockets (with mice devices and systems. aboard) from the beach near his home. Today, Warde's research is focused on Dr. Cardinal Warde Fortunately, he says, none escaped developing the optical neural-network earth's gravity and most of the mice tures transparent liquid-crys- co-processors that are expected to tal microdisplays for digital were freed when the rockets crashed. endow the next generation of PCs with camera viewfinders, portable After high school, Warde boarded a rudimentary brain-like processing; telecommunications devices, plane for the United States. He received transparent liquid-crystal microdisplays and display eyeglasses. a bachelor's degree in physics from for display eyeglasses and novel cellu- Stevens in 1969, where he was also a lar phones; membrane-mirror-based Dr. Warde is also dedicated to member of the varsity soccer team. His spatial light modulators for optical working with Caribbean gov- passion for physics continued at Yale switching and projection displays; and ernments and organizations to University where he earned his Master’s spectro-polarimetric imaging sensors help stimulate economic devel- and Ph.D. degrees in 1971 and 1974. for remote-sensing applications. opment. He lectures through- out the Caribbean at scientific While at Yale, Warde invented a new Warde is also an entrepreneur. In 1982, and government meetings on interferometer that worked at near he founded Optron Systems, Inc., a the role of technology and edu- absolute zero temperature in order to company that develops electro-optic cation reform. Also, for the last measure the refractive index and thick- and MEMS displays, light shutters and decade , Warde has mentored ness of solid oxygen films. This experi- modulators for optical signal process- students in the Network ence stimulated his keen interest in ing systems. Later, he co-founded Program of the New England optics and optical engineering. After Radiant Images, Inc., which manufac- Board of Higher Education, whose mission is to motivate and encourage minority youth to consider majoring in sci- ence and engineering and to pursue careers in these fields. He has received a number of awards and hon- ors, including the Renaissance Science and Engineering Award from Stevens in 1996, and cur- rently serves on Stevens’ Board of Trustees. s Coach Singer, Cardinal Warde (bottom row center) and the Cardinal Warde, 1969 1968 Soccer Team, the Tech Booters. 13