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Petrobras

   Bio-fuels Technology
       Development
                    Goldman Sachs
             Alternative Energy Conference
                 New York - May 2, 2006



Ricardo Castello Branco
E-mail: ricardocb@petrobras.com.br
Petrobras Research and Development Center
CENPES


     Since 1963
                       Total area: 122 thousand m2
                        137 Laboratories
                        30 Pilot plants
                        Ongoing expansion: plus 140 thousand m2
                        1,560 employees
                        12 Technological Programs
                        501 R&D projects
Petrobras: a technology-based organization
Petrobras: a technology-based organization



                          OTC           OTC
                          1992          2001
Petrobras: a technology-based organization

                                                                    Ratio (%)
 1600   US$ Million (2005)

 1400                                                                     5
                                                             583

 1200
                                                                          4

 1000
                                                      376
 800                                                                      3
                                               300
                                    272
 600                    246
          205                                                             2

 400

                                                                          1
 200


   0                                                                      0
          2001          2002        2003       2004   2005   2006
        R&D budget
        Ratio R&D Expenditures / Net Revenue
Petrobras R&D budget distribution

                                                                     2006 – R&D Expenditure
    Capital Investments 2006-2010                                         (US$ million)
                                         E&P             E&P                          280.37      48%
           16%
                                                         Downstream                    94.04      16%
   12%                                   Downstream
                             49%                         Gas, Power & Renewables       86.50      15%
                                         Gas, Power &    Environment                   23.44       4%
                                         Renewables
                                                         Others                        98.65      17%
         23%                             Others


                                                                                      583.00




                              17%
                                                                             E&P
                        4%
                                                               48%           Dow nstream
                                                                             Gas, Pow er & Renew ables
                       15%                                                   Environment
                                                                             Others
                                   16%


                                               R&D Expenditure - 2006
PROGER
Petrobras Renewable Energy Technological Program




                         Budget: US$ 32 million

                         66 R&D projects

                         6 Lines of Research
                            Bio-fuels
                            Biomass
                            Wind
                            Solar PV
                            Solar Thermal
                            Alternative Renewables
PROGER
Petrobras Renewable Energy Technological Program



                         R&D Projects on Bio-fuels
                            Biodiesel
                            Vegetable/animal oil hydrogenation
                            Non-conventional bioethanol
                                Lignocellulosic bioethanol
                                Castor oil seed cake bioethanol

                            Synthetic bio-fuel (BTL)
Biodiesel
Brazilian seeds

  Castor oil seed   Sunflower          Soy           Palm      Cotton




                                Crop yield (kg/ha)
       1,500          1,500            3,000         20,000    3,000
                                  Oil contents
       47%             42%              18%           20%       15%
                                Oil yield (kg/ha)
        705            630              540          4,000      450
                       2005 Production in Brazil (m3/yr)
      90,000         23,000          5,600,000       151,000   315,000
Biodiesel
Petrobras proprietary processes
                                              Glycerin
                                                  +
                               Cake (fertilizer; ethanol production)
Single-step
 process            Seeds
                                           Seeds                             E ster
                                             +
                                          Alcohol
                                             +
                                          Catalyst

                                                                                                 Biodiesel

              Se
                   ed
                     s

                                                                                         e   r
                                                                  Alcohol             Est
Plantation                  Extraction                               +
                                                                  Catalyst
   Two-step
                                                 Raw Oil
   process
                             Fertilizer
                                                                  Glycerin
                            Cattle feed
Biodiesel
Two-step process

Raw materials
    Castor oil
    Ethanol / methanol

Successful lab experiments (2004)

Successful pilot-plant tests (2004)

Demonstration commercial-scale batch
plant on stream: since 1stQ 2005
    Capacity: 200 t/yr
    Upgrade to continuous process due
    4thQ 2006 (4,000 t/yr)

1st high capacity design due 1stQ 2008
Biodiesel
Single-step process

Innovative single-step approach

Raw materials
    Castor oil seed
    Ethanol

Successful lab experiments (2004)

Successful pilot-plant tests (2005)

Demonstration commercial-scale plant
on stream: 2nd Q 2006
    Capacity: 14,000 t/yr
    Bioethanol production pilot-plant under
    design (start-up 4thQ 2006)

1st high capacity design due 1st Q 2008
Vegetable/animal oil hydrogenation



                                                      100 liters
                                                    soy bean oil




                              +             +                +
                                                                   2,1 Nm3

                                                                   fuel gas
                 96 liters        2,2 Nm3       8,8 liters
                                  propane         water
                 diesel oil
Vegetable/animal oil hydrogenation


  Two patents issued

  Successful pilot-plant tests
      Flexibility: low sensitivity to oil type
      (any vegetable oil / animal oil)
      Diesel quality improvement (increase
      cetane number)

  Successful full-scale industrial test
      Good product yield
      Proven economic attractiveness
      Much simpler logistics than biodiesel’s

  First commercial application currently
  under assessment
Lignocellulosic bioethanol



   Raw material: sugar cane bagasse

   Proprietary process

   Successful ongoing bench-scale
   experiments
       Patent issued
       End of tests: 4thQ 2006

   Pilot plant start-up: 1sQ 2008

   Demonstration plant start-up: 3rdQ 2010
Synthetic bio-fuel (BTL)

 GTL small pilot-plant on stream
 since 1st Q 2004
 High yield FT Catalysts patented
 (2004-2005)
 Combinatorial Catalysis Unit on
 stream since 4th Q 2005
 Start-up cold prototype unit for fluid
 dynamic tests: 4th Q 2006
 Start-up GTL 1 bpd pilot plant:
 4th Q 2007
 Start-up integrated biomass
 gasification pilot plant: 2nd Q 2008
 Start-up 300 bpd demonstration
 plant: 4th Q 2011
Bioenergy Complex
                                          Source: Cortez (2005)

                                   CO2
                     CO2
                    Sugarcane


                     C                             Bagasse
                                                Co-generation
                                                Co-
                     O
                     2


                     Bioethanol   Sugar               Power
Climate Change
                 Building a Better Future
                 Greenhouse gas emissions are changing the climate on Earth.
                 Given its deep commitment to environment responsibility,
                 Petrobras has worked hard to reduce such emissions.
Biodiesel: a reality
"Bio-Fuels Technology Development "

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"Bio-Fuels Technology Development "

  • 1. Petrobras Bio-fuels Technology Development Goldman Sachs Alternative Energy Conference New York - May 2, 2006 Ricardo Castello Branco E-mail: ricardocb@petrobras.com.br
  • 2. Petrobras Research and Development Center CENPES Since 1963 Total area: 122 thousand m2 137 Laboratories 30 Pilot plants Ongoing expansion: plus 140 thousand m2 1,560 employees 12 Technological Programs 501 R&D projects
  • 4. Petrobras: a technology-based organization OTC OTC 1992 2001
  • 5. Petrobras: a technology-based organization Ratio (%) 1600 US$ Million (2005) 1400 5 583 1200 4 1000 376 800 3 300 272 600 246 205 2 400 1 200 0 0 2001 2002 2003 2004 2005 2006 R&D budget Ratio R&D Expenditures / Net Revenue
  • 6. Petrobras R&D budget distribution 2006 – R&D Expenditure Capital Investments 2006-2010 (US$ million) E&P E&P 280.37 48% 16% Downstream 94.04 16% 12% Downstream 49% Gas, Power & Renewables 86.50 15% Gas, Power & Environment 23.44 4% Renewables Others 98.65 17% 23% Others 583.00 17% E&P 4% 48% Dow nstream Gas, Pow er & Renew ables 15% Environment Others 16% R&D Expenditure - 2006
  • 7. PROGER Petrobras Renewable Energy Technological Program Budget: US$ 32 million 66 R&D projects 6 Lines of Research Bio-fuels Biomass Wind Solar PV Solar Thermal Alternative Renewables
  • 8. PROGER Petrobras Renewable Energy Technological Program R&D Projects on Bio-fuels Biodiesel Vegetable/animal oil hydrogenation Non-conventional bioethanol Lignocellulosic bioethanol Castor oil seed cake bioethanol Synthetic bio-fuel (BTL)
  • 9. Biodiesel Brazilian seeds Castor oil seed Sunflower Soy Palm Cotton Crop yield (kg/ha) 1,500 1,500 3,000 20,000 3,000 Oil contents 47% 42% 18% 20% 15% Oil yield (kg/ha) 705 630 540 4,000 450 2005 Production in Brazil (m3/yr) 90,000 23,000 5,600,000 151,000 315,000
  • 10. Biodiesel Petrobras proprietary processes Glycerin + Cake (fertilizer; ethanol production) Single-step process Seeds Seeds E ster + Alcohol + Catalyst Biodiesel Se ed s e r Alcohol Est Plantation Extraction + Catalyst Two-step Raw Oil process Fertilizer Glycerin Cattle feed
  • 11. Biodiesel Two-step process Raw materials Castor oil Ethanol / methanol Successful lab experiments (2004) Successful pilot-plant tests (2004) Demonstration commercial-scale batch plant on stream: since 1stQ 2005 Capacity: 200 t/yr Upgrade to continuous process due 4thQ 2006 (4,000 t/yr) 1st high capacity design due 1stQ 2008
  • 12. Biodiesel Single-step process Innovative single-step approach Raw materials Castor oil seed Ethanol Successful lab experiments (2004) Successful pilot-plant tests (2005) Demonstration commercial-scale plant on stream: 2nd Q 2006 Capacity: 14,000 t/yr Bioethanol production pilot-plant under design (start-up 4thQ 2006) 1st high capacity design due 1st Q 2008
  • 13. Vegetable/animal oil hydrogenation 100 liters soy bean oil + + + 2,1 Nm3 fuel gas 96 liters 2,2 Nm3 8,8 liters propane water diesel oil
  • 14. Vegetable/animal oil hydrogenation Two patents issued Successful pilot-plant tests Flexibility: low sensitivity to oil type (any vegetable oil / animal oil) Diesel quality improvement (increase cetane number) Successful full-scale industrial test Good product yield Proven economic attractiveness Much simpler logistics than biodiesel’s First commercial application currently under assessment
  • 15. Lignocellulosic bioethanol Raw material: sugar cane bagasse Proprietary process Successful ongoing bench-scale experiments Patent issued End of tests: 4thQ 2006 Pilot plant start-up: 1sQ 2008 Demonstration plant start-up: 3rdQ 2010
  • 16. Synthetic bio-fuel (BTL) GTL small pilot-plant on stream since 1st Q 2004 High yield FT Catalysts patented (2004-2005) Combinatorial Catalysis Unit on stream since 4th Q 2005 Start-up cold prototype unit for fluid dynamic tests: 4th Q 2006 Start-up GTL 1 bpd pilot plant: 4th Q 2007 Start-up integrated biomass gasification pilot plant: 2nd Q 2008 Start-up 300 bpd demonstration plant: 4th Q 2011
  • 17. Bioenergy Complex Source: Cortez (2005) CO2 CO2 Sugarcane C Bagasse Co-generation Co- O 2 Bioethanol Sugar Power
  • 18. Climate Change Building a Better Future Greenhouse gas emissions are changing the climate on Earth. Given its deep commitment to environment responsibility, Petrobras has worked hard to reduce such emissions.