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Offshore Wind Infrastructure
 Application Lab (OWI-Lab)
For efficient and reliable offshore wind energy.
Sirris


Federation                             Collective centre
for the technology industry            of the technology industry
                                       • Non-profit organisation
                                       • Industry owned




               Mission: To help companies implement
                            technological innovations
Sirris locations
                                             Antwerp
                               Offshore Wind Infrastructure
                                           Application Lab



  Ghent
  Materials Engineering
  Materials Research Cluster Gent                                           Hasselt
                                                                  Materials Engineering
  Leuven                                                         Production Technology
                                                          Smart Coating Application Lab
  Mechatronics
  Technology Coaching
  Sirris Leuven Composites Application Lab
                                                                            Liège
  Brussels                                                    Additive Manufacturing
                                                                Materials Engineering
  Software Engineering & ICT
                                               Sirris Microfabrication Application Lab
  Technology Coaching


                       Charleroi
                       Additive Manufacturing
                       Bio-manufacturing platform
4th Sirris Application Lab



Sirris Leuven      Sirris Smart Coating     Sirris                     Offshore Wind
Composites         Application Lab          Microfabrication           Infrastructure
Application Lab                             Application Lab            Application Lab


                            “The Sirris Application labs focus on technological
                         themes that will be crucial for the future of our companies
                                            in the coming years”.
Why OWI-Lab?
1) The offshore wind energy market fast expanding !

       Interesting alternative energy technology
       Grid parity forecasted in 2030 by IEA (the point that the cost of offshore wind energy
        becomes equal to the cost of utility power from coal, natural gas, nuclear)

                                   EWEA 2011                                         EWEA 2011




EU MARKET FORECAST:
The coming 4 years 12 GW will be installed
offshore, this is 3 times the amount of what
has been realized over the last 20 years.
Belgian pioneering at the North sea
 Belgium committed to realize 13% of energy mix out of renewable energy
 1/3 of this  Offshore wind energy
                  - planned offshore wind capacity = 1,6 Giga Watt -


Phase 1 = 165 MW
Annual generation for 175.000 inhabitants
Phase 2 = + 165MW




Phase 1, 2 and 3: 325,20 MW                              50km
Annual generation for 600.000 inhabitants




                      Coming up: Northwind, Phase 3 C-Power,
                      Norther, Rental, Seastar, Mermaid
2) Creation of jobs and export opportunities




                                         Actual figures – Source: Agoria



40 % of Belgian wind energy jobs are related to ‘offshore wind’
Strong potential growth
3) Innovation needed to make this industry a succes




      1352 - 1521                                                                2015      (?)
                     Harsh environmental conditions (wind loads, temperatures, salt,…)

                     Not so much datasets yet available (or accessible) to optimize components

                     Operations and maintenance (O&M) cost needs to go down to reach grid parity

                     Bigger turbines (12MW in design) ; Bigger means better design
What does OWI-lab do?
   Investing 5.5M € in test - and monitoring
    infrastructure to support (offshore) wind
    power R&D in the whole industrial value chain
        4    investment     programs    in   R&D
    infrastructure

   Platform to initiate local and European
    research projects together with industry and
    universities (SBO, O&O, FP7,…)

   Innovation projects with / for companies in
    the wind power sector
Introduction OWI-Lab                                             09/2012
                                                                                                 10/2012



                                           01/2012
                       2010

    2008




   Development of                                         Expansion of the
                       Operationalize infrastructure                               Innovation projects
  R&D infrastructure                                   research infrastructure

Proposal OWI-project                        Launch
                        Kick-Off                          Inauguration OWI-Lab               Kick-off
  submitted to the                          OWI-Lab
                       OWI-Project                         Test Facility
Flemish government                          Platform                                     Shared R&D project
                                                                                          OptiWind (SBO)
                                                          24 Companies / universities
                                                           participating in user group

                                                          Kick-off feasibility study
                                                         Flanders Wind Farm Test Site
Growing industrial involvement


 2008


                     Founding members



                            Involved partners

 2012
5.5 mio € investments in state-of-the-art test & monitoring infrastructure



  Stationary and                                                    Wind turbine component
  Floating LIDAR                                                         Test Lab with
    (FLIDAR™ )                                                      large climate chamber
                                                                     (Temperature testing)




Remote measurement                                                Development of tools for
& monitoring systems                                                    smart O&M
   (SHM & CMS)
1
2
Why a ‘Large cold climatic test chamber’ ?
 On- and offshore turbines are standard designed to
  operate from -10°C to +40°C, this condition has
  to be tested.

 Remote locations with extreme temperatures:
     Finland  turbines operate @ -40°C
     Desert of India  turbines operate @ +50°C
       need of extreme temperature testing


 Offshore turbines
     High O&M costs
       testing is needed to ensure reliable components
      in all environmental conditions up to their limits
Large cold climatic test chamber

 Unique test infrastructure in EU

 Components up to 150 ton

 -60°C to +60°C

 +60°C to -40°C air in 1 hour
3
What is next?
                               OWI +
                           “expanding the
SBO                             lab”




            Flanders Wind Farm
             (Offshore test site)
Eerste project TINA-fonds
Press presentation OWI-Lab inauguration 09-2012

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Press presentation OWI-Lab inauguration 09-2012

  • 1. Offshore Wind Infrastructure Application Lab (OWI-Lab) For efficient and reliable offshore wind energy.
  • 2. Sirris Federation Collective centre for the technology industry of the technology industry • Non-profit organisation • Industry owned Mission: To help companies implement technological innovations
  • 3. Sirris locations Antwerp Offshore Wind Infrastructure Application Lab Ghent Materials Engineering Materials Research Cluster Gent Hasselt Materials Engineering Leuven Production Technology Smart Coating Application Lab Mechatronics Technology Coaching Sirris Leuven Composites Application Lab Liège Brussels Additive Manufacturing Materials Engineering Software Engineering & ICT Sirris Microfabrication Application Lab Technology Coaching Charleroi Additive Manufacturing Bio-manufacturing platform
  • 4. 4th Sirris Application Lab Sirris Leuven Sirris Smart Coating Sirris Offshore Wind Composites Application Lab Microfabrication Infrastructure Application Lab Application Lab Application Lab “The Sirris Application labs focus on technological themes that will be crucial for the future of our companies in the coming years”.
  • 6. 1) The offshore wind energy market fast expanding !  Interesting alternative energy technology  Grid parity forecasted in 2030 by IEA (the point that the cost of offshore wind energy becomes equal to the cost of utility power from coal, natural gas, nuclear) EWEA 2011 EWEA 2011 EU MARKET FORECAST: The coming 4 years 12 GW will be installed offshore, this is 3 times the amount of what has been realized over the last 20 years.
  • 7. Belgian pioneering at the North sea  Belgium committed to realize 13% of energy mix out of renewable energy  1/3 of this  Offshore wind energy - planned offshore wind capacity = 1,6 Giga Watt - Phase 1 = 165 MW Annual generation for 175.000 inhabitants Phase 2 = + 165MW Phase 1, 2 and 3: 325,20 MW 50km Annual generation for 600.000 inhabitants Coming up: Northwind, Phase 3 C-Power, Norther, Rental, Seastar, Mermaid
  • 8. 2) Creation of jobs and export opportunities Actual figures – Source: Agoria 40 % of Belgian wind energy jobs are related to ‘offshore wind’ Strong potential growth
  • 9. 3) Innovation needed to make this industry a succes 1352 - 1521 2015 (?)  Harsh environmental conditions (wind loads, temperatures, salt,…)  Not so much datasets yet available (or accessible) to optimize components  Operations and maintenance (O&M) cost needs to go down to reach grid parity  Bigger turbines (12MW in design) ; Bigger means better design
  • 10. What does OWI-lab do?  Investing 5.5M € in test - and monitoring infrastructure to support (offshore) wind power R&D in the whole industrial value chain  4 investment programs in R&D infrastructure  Platform to initiate local and European research projects together with industry and universities (SBO, O&O, FP7,…)  Innovation projects with / for companies in the wind power sector
  • 11. Introduction OWI-Lab 09/2012 10/2012 01/2012 2010 2008 Development of Expansion of the Operationalize infrastructure Innovation projects R&D infrastructure research infrastructure Proposal OWI-project Launch Kick-Off  Inauguration OWI-Lab Kick-off submitted to the OWI-Lab OWI-Project Test Facility Flemish government Platform Shared R&D project OptiWind (SBO)  24 Companies / universities participating in user group  Kick-off feasibility study Flanders Wind Farm Test Site
  • 12. Growing industrial involvement 2008 Founding members Involved partners 2012
  • 13. 5.5 mio € investments in state-of-the-art test & monitoring infrastructure Stationary and Wind turbine component Floating LIDAR Test Lab with (FLIDAR™ ) large climate chamber (Temperature testing) Remote measurement Development of tools for & monitoring systems smart O&M (SHM & CMS)
  • 14. 1
  • 15. 2
  • 16. Why a ‘Large cold climatic test chamber’ ?  On- and offshore turbines are standard designed to operate from -10°C to +40°C, this condition has to be tested.  Remote locations with extreme temperatures:  Finland  turbines operate @ -40°C  Desert of India  turbines operate @ +50°C  need of extreme temperature testing  Offshore turbines  High O&M costs  testing is needed to ensure reliable components in all environmental conditions up to their limits
  • 17. Large cold climatic test chamber  Unique test infrastructure in EU  Components up to 150 ton  -60°C to +60°C  +60°C to -40°C air in 1 hour
  • 18. 3
  • 19. What is next? OWI + “expanding the SBO lab” Flanders Wind Farm (Offshore test site)