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Machine Tool Direct
Machine Tool Direct was formed in 2006, this online powerhouse is all about
online marketing. These days engineers turn to their PC's before anything
else when looking for engineering related products, news and features.
Attracting over 1000 visitors per day the MTD website goes from strength to
strength.
Description on machine tools

A machine operator should create some basic selections concerning the sort of
machine tool to be utilized in any given method, as a wrong selection will mean
wasted material and in some cases, injury to the machine itself. This info might
sound to a small degree too basic to an experienced and competent
operator, except for those folks who do not know most, following may be
a fast overview of a number of the foremost common variations of machine
tools out there nowadays, and their uses



   •Broaching tool
   •Hobber
   •Gear shaper
   •Lathe
   •Planer
   •Hone
Broaching tool - a toothed
tool useful for removal of
fabric - will machine flat
surfaces making circular
and non-circular holes -
works particularly well with
forgings, medium-sized
castings, stampings and
screw machine elements.



                               Gear shaper - it cuts a person's
                               teeth of exterior and internal
                               gears, using different shapers.
Hobber - Useful for creating gears and sprockets - low value nonetheless
highly correct compared to alternative machine tools. You'll find different
types of hobbers like serration hobs, semi-topping gear hobs, earthworm
wheel hobs and straight facet spline hobs.

Lathe - Common little bit of pedaling for just about any machine look -
that's particularly produced for that cutting of round metal stock,
nonetheless it might create screw threads, tapering work, knurled surfaces
and contains the flexibility to drill holes.

Planer - An additional-large shaper that moves the whole table beneath
the cutter, enabling the setup of very correct flat surfaces because the
machine will need away an additional-large amount of metal with precision
throughout only one pass. It may cut slots like keyways.

Hone - An abrasive machining method where an abrasive stone is
scrubbed along a controlled route to raise the geometric surface in most
cases the very best texture - mainly useful for finishing cylinders for
engines, air bearing spindles and gears.
The Right Product for any Application




   Only the right bearing support makes the sequence of movements
   in machine
   tools perfect. INA and FAG have been working for decades with
   machine
   and equipment manufacturers from a wide range of sectors.
   Numerous new
   product
   developments are the result of these productive partnerships.
   We produce customized application solutions that make machines
   faster,
   safer and more precise – in short – more economical.
   On the following pages we will show you how we make this
   possible.
   If you’d like more information, please visit our website:
Axial load on one side that is caused by
the stretching forces. In addition, DKLFA
bearings are extremely well suited for
vertical shafts in machine tools under
heavy loads. The outer ring leveled on
both
sides facilitates designs with extremely
low section heights. These are also
ready-to-mount.
The range is rounded off by FAG’s
single-row 7602, 7603 and BSB universal
bearings. They can be used in any
combination for specific operating
conditions.
You can find detailed product
information about ball screw supports
in INA Publication TPI 123 .
Reliability and Dynamics

                                Heavy-duty sprinter”: 40 % higher
                                running speed, robust
                                due to fewer components and
                                available with optional
                                roller chain – all in the same
                                mounting space!




Our compact model: four-row ball type
profiled rail units
combine high load carrying capacity and
rigidity with high
dynamics. An X-life product from INA
Linear Technology
Conventional milling machines
Types of CNC machines

Based on Motion Type:
       Point-to-Point or       Continuous path



Based on Control Loops:
       Open loop          or   Closed loop



Based on Power Supply:
       Electric           or   Hydraulic     or   Pneumatic



Based on Positioning System
       Incremental        or   Absolute
Advantages of CNC

- Easier to program;
- Easy storage of existing programs;
- Easy to change a program
- Avoids human errors
- NC machines are safer to operate
- Complex geometry is produced as cheaply as simple ones
- Usually generates closer tolerances than manual machines
Controller components

  Data Processing Unit:
           Input device [RS-232 port/ Tape Reader/ Punched
  Tape Reader]
           Data Reading Circuits and Parity Checking Circuits
           Decoders to distribute data to the axes controllers



Control Loops Unit:
        Interpolator to supply machine-motion commands between
data points
        Position control loop hardware for each axis of motion
History of CNC

   The RS274-D is a word address format


   Each line of program == 1 block

            Each block is composed of several instructions, or (words)



       Sequence and format of words:

       N3     G2   X+1.4   Y+1.4   Z+1.4   I1.4   J1.4   K1.4    F3.2   S4   T4     M2


              destination coordinates
sequence no                         dist to center of circle                 tool
                                                         feed rate
                                                                spindle speed
  preparatory function
                                                                miscellaneous function
Automatic Part Programming
Software programs can automatic generation of CNC data



            Define Tool




                                CNC data


Make 3D model
                                                         Simulate
                                                         cutting
Overview on machine shops
A machine search could be a workshop where materials like plastic, steel, and
glass are cut and formed with the assistance of machine tools. Machining is
that the method of removing material from raw stock and transforms it into a
usable half. Machine retailers use four separate and distinct processes to
switch a bit of metal into a machine. The modifying is finished by turning,
milling, drilling, and grinding.


      Address   : 5 Sunningdale Dr
                  Rushden
                  Northamptonshire
      Post code : NN10 0YJ

      E mail    : enquiries@machinetooldirect.co.uk

      Phone     : 01933 313835
                : 07877 031433

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Machine Tool Direct

  • 2. Machine Tool Direct was formed in 2006, this online powerhouse is all about online marketing. These days engineers turn to their PC's before anything else when looking for engineering related products, news and features. Attracting over 1000 visitors per day the MTD website goes from strength to strength.
  • 3. Description on machine tools A machine operator should create some basic selections concerning the sort of machine tool to be utilized in any given method, as a wrong selection will mean wasted material and in some cases, injury to the machine itself. This info might sound to a small degree too basic to an experienced and competent operator, except for those folks who do not know most, following may be a fast overview of a number of the foremost common variations of machine tools out there nowadays, and their uses •Broaching tool •Hobber •Gear shaper •Lathe •Planer •Hone
  • 4. Broaching tool - a toothed tool useful for removal of fabric - will machine flat surfaces making circular and non-circular holes - works particularly well with forgings, medium-sized castings, stampings and screw machine elements. Gear shaper - it cuts a person's teeth of exterior and internal gears, using different shapers.
  • 5. Hobber - Useful for creating gears and sprockets - low value nonetheless highly correct compared to alternative machine tools. You'll find different types of hobbers like serration hobs, semi-topping gear hobs, earthworm wheel hobs and straight facet spline hobs. Lathe - Common little bit of pedaling for just about any machine look - that's particularly produced for that cutting of round metal stock, nonetheless it might create screw threads, tapering work, knurled surfaces and contains the flexibility to drill holes. Planer - An additional-large shaper that moves the whole table beneath the cutter, enabling the setup of very correct flat surfaces because the machine will need away an additional-large amount of metal with precision throughout only one pass. It may cut slots like keyways. Hone - An abrasive machining method where an abrasive stone is scrubbed along a controlled route to raise the geometric surface in most cases the very best texture - mainly useful for finishing cylinders for engines, air bearing spindles and gears.
  • 6. The Right Product for any Application Only the right bearing support makes the sequence of movements in machine tools perfect. INA and FAG have been working for decades with machine and equipment manufacturers from a wide range of sectors. Numerous new product developments are the result of these productive partnerships. We produce customized application solutions that make machines faster, safer and more precise – in short – more economical. On the following pages we will show you how we make this possible. If you’d like more information, please visit our website:
  • 7. Axial load on one side that is caused by the stretching forces. In addition, DKLFA bearings are extremely well suited for vertical shafts in machine tools under heavy loads. The outer ring leveled on both sides facilitates designs with extremely low section heights. These are also ready-to-mount. The range is rounded off by FAG’s single-row 7602, 7603 and BSB universal bearings. They can be used in any combination for specific operating conditions. You can find detailed product information about ball screw supports in INA Publication TPI 123 .
  • 8. Reliability and Dynamics Heavy-duty sprinter”: 40 % higher running speed, robust due to fewer components and available with optional roller chain – all in the same mounting space! Our compact model: four-row ball type profiled rail units combine high load carrying capacity and rigidity with high dynamics. An X-life product from INA Linear Technology
  • 10. Types of CNC machines Based on Motion Type: Point-to-Point or Continuous path Based on Control Loops: Open loop or Closed loop Based on Power Supply: Electric or Hydraulic or Pneumatic Based on Positioning System Incremental or Absolute
  • 11. Advantages of CNC - Easier to program; - Easy storage of existing programs; - Easy to change a program - Avoids human errors - NC machines are safer to operate - Complex geometry is produced as cheaply as simple ones - Usually generates closer tolerances than manual machines
  • 12. Controller components Data Processing Unit: Input device [RS-232 port/ Tape Reader/ Punched Tape Reader] Data Reading Circuits and Parity Checking Circuits Decoders to distribute data to the axes controllers Control Loops Unit: Interpolator to supply machine-motion commands between data points Position control loop hardware for each axis of motion
  • 13. History of CNC The RS274-D is a word address format Each line of program == 1 block Each block is composed of several instructions, or (words) Sequence and format of words: N3 G2 X+1.4 Y+1.4 Z+1.4 I1.4 J1.4 K1.4 F3.2 S4 T4 M2 destination coordinates sequence no dist to center of circle tool feed rate spindle speed preparatory function miscellaneous function
  • 14. Automatic Part Programming Software programs can automatic generation of CNC data Define Tool CNC data Make 3D model Simulate cutting
  • 15. Overview on machine shops A machine search could be a workshop where materials like plastic, steel, and glass are cut and formed with the assistance of machine tools. Machining is that the method of removing material from raw stock and transforms it into a usable half. Machine retailers use four separate and distinct processes to switch a bit of metal into a machine. The modifying is finished by turning, milling, drilling, and grinding. Address : 5 Sunningdale Dr Rushden Northamptonshire Post code : NN10 0YJ E mail : enquiries@machinetooldirect.co.uk Phone : 01933 313835 : 07877 031433