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Equipment for production of
   Concrete products


    COMPACTA LINE
Company profile
For the last 50 years, PRENSOLAND has been manufacturing machinery and

equipments specially designed for the production of both precast and

prestressed concrete elements, such as blocks or paving stones and beams

or hollow core slabs.

More than 1.000 Customers all around the world using our machinery, value

its robust construction and easy operation, as well as its versatility and

profitability. Our constant research allows our machinery to be at the forefront

of new technology, constantly moving forward to meet the necessities of our

clients and to respond to the latest architectural trends.

www.prensoland.com
Range of products
 Compacta plants, comprising of various models of static Vibro-presses as

 well as Autocompacta block laying machines.


 - Very high outputs vibro-presses:

     • Block machine Compacta 6000 press
     • Block machine Vibrocompacta press

 - High outputs:

     • Block machine Compacta Dynamic

 - Medium outputs:

      Block machine Compacta Dynamic S
      Block machine Compacta 600


www.prensoland.com
Range of products


    Auxiliary equipment:

        -Transfer and finger car.

        -Transversal gantry-type palletiser

        -Elevator and lowerator for pallets

        -Transportation car




www.prensoland.com
Application of products




www.prensoland.com
The process




www.prensoland.com
The process
    Multiple combinations adapted to the special needs of each client,
    and guaranteeing the best solution for each project




www.prensoland.com
The process
    Multiple combinations adapted to the special needs of each client,
    and guaranteeing the best solution for each project




www.prensoland.com
The process
    Multiple combinations adapted to the special needs of each client,
    and guaranteeing the best solution for each project




www.prensoland.com
The process
    Multiple combinations adapted to the special needs of each client,
    and guaranteeing the best solution for each project




www.prensoland.com
The process
    Multiple combinations adapted to the special needs of each client,
    and guaranteeing the best solution for each project




www.prensoland.com
Vibro Presses
     i- CONTROL
This system incorporates the most innovative computerized, electronic and hydraulic
techniques to help the user in handling the installation. In particular, these include:

• A system browser with intuitive graphical menus to speed up the learning
  process.

• Different user permissions for configuring the Press’s operating
  parameters.

• A recipe file that offers the possibility to create and store manufacturing
  parameters and files for each type of product in a user-friendly way.

• An intelligent manufacturing system that constantly monitors the press
  parameters, performing or suggesting the adjustments needed to obtain
  optimum performance.

• HPG hydraulics: The servo-valve technology allows maximum
  manufacturing performance with the smoothest of movements.


www.prensoland.com
Vibro Presses
                     • Technical assistance system via internet.

                     • Possibility of connecting via an intranet in order to
                      control production, consumption, manufacturing time, etc.


                      VMI vibration system

                      Consisting of 4 eccentric rotors with direct transmission
                      using 4 motors. In this system, the frequency and the
                      amplitude can be set progressively and individually in
                      order to achieve the maximum compacting of the
                      concrete.

                      Cement consumption is thus reduced and a high
                      quality surface finish is obtained. During the
                      manufacturing process, the engines maintain a rate of
                      constant speed, reducing the power consumption. In
                      this way the moulds last longer and the noise level of
                      the Press is significantly reduced.

www.prensoland.com
Vibro Presses

                     CNC Control Systems

                     Incorporated in the top of the range Presses.

                     This technology synchronises all major
                     movements of the Press, in order to reduce
                     manufacturing times to a minimum.

                     The electronic control maintains a constant
                     response from the machine, regardless of
                     external factors such as temperature, load,
                     frictions, etc.




www.prensoland.com
Vibro Presses
   Block machine Compacta 6000 press


   - Block machine for the production of blocks, infill blocks, kerb stones, pavers and
     other precast concrete elements.

   - High output ( aprox. 35.000 blocks 20x20x40 cm
     in 8 hours shift).

   - Fully automated production system.




www.prensoland.com
Vibro Presses
   Block machine Compacta 6000 press production




www.prensoland.com
Vibro Presses
   Compacta 6000 press




www.prensoland.com
Vibro Presses
   Vibrocompacta




www.prensoland.com
Vibro Presses
   Vibrocompacta




www.prensoland.com
Vibro Presses
   Vibrocompacta




www.prensoland.com
Vibro Presses
   Compacta Dynamic




www.prensoland.com
Vibro Presses
   Compacta Dynamic




www.prensoland.com
Vibro Presses
   Compacta Dynamic S




www.prensoland.com
Vibro Presses
   Compacta Dynamic S




www.prensoland.com
Vibro Presses
   Compacta Dynamic S




www.prensoland.com
Vibro Presses
   Compacta 600




www.prensoland.com
Vibro Presses
   Compacta 600




www.prensoland.com
Vibro Presses
   Compacta 600




www.prensoland.com
Auxiliary Equipment
   The COMPACTA circuits incorporate the most efficient equipments to
   optimise the synchronising of the precast installation, ensuring a high
   productivity and
   maximum performance.




                                            Transversal gantry-type palletiser
       Transfer and finger car              High performance. Lifting, travel and
           (laser positioning)              rotating movements controlled by CNC




www.prensoland.com
Auxiliary Equipment




  Elevator and lowerator for pallets      Transportation car
                                       (Controlled via Blue-tooth)




www.prensoland.com
Batching Plants

   Batching plants for the prefabricated concrete industry


   - Different production capacity depending on Press or installed equipment.

   -Planetary and double planetary mixers to achieve a perfectly homogenous concrete.

   - Mixer discharge door can be hydraulic, pneumatic or manual, on request:

   - Customized design adapted to the specific needs of each project




www.prensoland.com

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Block making machine - Compacta

  • 1. Equipment for production of Concrete products COMPACTA LINE
  • 2. Company profile For the last 50 years, PRENSOLAND has been manufacturing machinery and equipments specially designed for the production of both precast and prestressed concrete elements, such as blocks or paving stones and beams or hollow core slabs. More than 1.000 Customers all around the world using our machinery, value its robust construction and easy operation, as well as its versatility and profitability. Our constant research allows our machinery to be at the forefront of new technology, constantly moving forward to meet the necessities of our clients and to respond to the latest architectural trends. www.prensoland.com
  • 3. Range of products Compacta plants, comprising of various models of static Vibro-presses as well as Autocompacta block laying machines. - Very high outputs vibro-presses: • Block machine Compacta 6000 press • Block machine Vibrocompacta press - High outputs: • Block machine Compacta Dynamic - Medium outputs:  Block machine Compacta Dynamic S  Block machine Compacta 600 www.prensoland.com
  • 4. Range of products Auxiliary equipment: -Transfer and finger car. -Transversal gantry-type palletiser -Elevator and lowerator for pallets -Transportation car www.prensoland.com
  • 7. The process Multiple combinations adapted to the special needs of each client, and guaranteeing the best solution for each project www.prensoland.com
  • 8. The process Multiple combinations adapted to the special needs of each client, and guaranteeing the best solution for each project www.prensoland.com
  • 9. The process Multiple combinations adapted to the special needs of each client, and guaranteeing the best solution for each project www.prensoland.com
  • 10. The process Multiple combinations adapted to the special needs of each client, and guaranteeing the best solution for each project www.prensoland.com
  • 11. The process Multiple combinations adapted to the special needs of each client, and guaranteeing the best solution for each project www.prensoland.com
  • 12. Vibro Presses i- CONTROL This system incorporates the most innovative computerized, electronic and hydraulic techniques to help the user in handling the installation. In particular, these include: • A system browser with intuitive graphical menus to speed up the learning process. • Different user permissions for configuring the Press’s operating parameters. • A recipe file that offers the possibility to create and store manufacturing parameters and files for each type of product in a user-friendly way. • An intelligent manufacturing system that constantly monitors the press parameters, performing or suggesting the adjustments needed to obtain optimum performance. • HPG hydraulics: The servo-valve technology allows maximum manufacturing performance with the smoothest of movements. www.prensoland.com
  • 13. Vibro Presses • Technical assistance system via internet. • Possibility of connecting via an intranet in order to control production, consumption, manufacturing time, etc. VMI vibration system Consisting of 4 eccentric rotors with direct transmission using 4 motors. In this system, the frequency and the amplitude can be set progressively and individually in order to achieve the maximum compacting of the concrete. Cement consumption is thus reduced and a high quality surface finish is obtained. During the manufacturing process, the engines maintain a rate of constant speed, reducing the power consumption. In this way the moulds last longer and the noise level of the Press is significantly reduced. www.prensoland.com
  • 14. Vibro Presses CNC Control Systems Incorporated in the top of the range Presses. This technology synchronises all major movements of the Press, in order to reduce manufacturing times to a minimum. The electronic control maintains a constant response from the machine, regardless of external factors such as temperature, load, frictions, etc. www.prensoland.com
  • 15. Vibro Presses Block machine Compacta 6000 press - Block machine for the production of blocks, infill blocks, kerb stones, pavers and other precast concrete elements. - High output ( aprox. 35.000 blocks 20x20x40 cm in 8 hours shift). - Fully automated production system. www.prensoland.com
  • 16. Vibro Presses Block machine Compacta 6000 press production www.prensoland.com
  • 17. Vibro Presses Compacta 6000 press www.prensoland.com
  • 18. Vibro Presses Vibrocompacta www.prensoland.com
  • 19. Vibro Presses Vibrocompacta www.prensoland.com
  • 20. Vibro Presses Vibrocompacta www.prensoland.com
  • 21. Vibro Presses Compacta Dynamic www.prensoland.com
  • 22. Vibro Presses Compacta Dynamic www.prensoland.com
  • 23. Vibro Presses Compacta Dynamic S www.prensoland.com
  • 24. Vibro Presses Compacta Dynamic S www.prensoland.com
  • 25. Vibro Presses Compacta Dynamic S www.prensoland.com
  • 26. Vibro Presses Compacta 600 www.prensoland.com
  • 27. Vibro Presses Compacta 600 www.prensoland.com
  • 28. Vibro Presses Compacta 600 www.prensoland.com
  • 29. Auxiliary Equipment The COMPACTA circuits incorporate the most efficient equipments to optimise the synchronising of the precast installation, ensuring a high productivity and maximum performance. Transversal gantry-type palletiser Transfer and finger car High performance. Lifting, travel and (laser positioning) rotating movements controlled by CNC www.prensoland.com
  • 30. Auxiliary Equipment Elevator and lowerator for pallets Transportation car (Controlled via Blue-tooth) www.prensoland.com
  • 31. Batching Plants Batching plants for the prefabricated concrete industry - Different production capacity depending on Press or installed equipment. -Planetary and double planetary mixers to achieve a perfectly homogenous concrete. - Mixer discharge door can be hydraulic, pneumatic or manual, on request: - Customized design adapted to the specific needs of each project www.prensoland.com