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• The Solvay process, also
  referred to as the ammonia-
  soda process, is the major
  industrial process for the
  production of soda ash (
  sodium carbonate). The
  ammonia-soda process was
  developed into its modern form
  by Ernest Solvay during the
  1860s. The ingredients for this
  process are readily available
  and inexpensive: salt brine
   (from inland sources or from
  the sea) and limestone (from
  mines).
The Solvay process results in soda ash (predominantly sodium carbonate
    (Na2CO3)) from brine (as a source ofsodium chloride (NaCl)) and from
limestone (as a source of calcium carbonate (CaCO3)).[2] The overall process
                                          is:
                      2 NaCl + CaCO3 → Na2CO3 + CaCl2
The actual implementation of this global, overall reaction is intricate. [3][4][5] A
simplified description can be given using the four different, interacting chemical
reactions illustrated in the figure. In the first step in the process,carbon dioxide
   (CO2) passes through a concentrated aqueous solution of sodium chloride
                            (NaCl) and ammonia(NH3).
                NaCl + CO2 + NH3 + H2O → NaHCO3 + NH4Cl
•   Soda ash is used in many
    industrial processes, and its
    production is sometimes used as
    an indicator of economic health.
    The principal current uses include:
•   Glass making: More than half the
    worldwide production of soda ash
    is used to make glass. Bottle and
    window glass (Soda-lime glass) is
    made by melting a mixture of
    sodium carbonate, calcium
    carbonate and silica sand (
    silicon dioxide (SiO2)).
•   Water treatment: Sodium
    carbonate is used to soften water
    (precipitates out Mg2+ and
    Ca2+ carbonates). This is used
    both industrially and domestically
    (in some washing powders).
•   The name "soda ash" is based on
    the principal historical method of
    obtaining alkali, which was by using
    water to extract it from ashes.
    Wood fires yielded potash and the
    active ingredient
    potassium carbonate
•   The word "soda" (from the Middle
    Latin) originally referred to certain
    plants that grow in salt marshes; it
    was discovered that the ashes of
    these plants yielded the useful
    alkali "soda ash."
.
• Variations in the Solvay   • Variations in the Solvay
  process have been            process have been
  proposed for carbon
  sequestration. One idea      proposed to convert
  is to react carbon           carbon dioxide
  dioxide, produced            emissions into sodium
  perhaps by the               carbonates, but carbon
  combustion of coal, to
  form solid carbonates        sequestration by calcium
  (such as sodium              or magnesium
  bicarbonate) that could      carbonates appears
  be permanently stored,       more promising .
  thus avoiding carbon
  dioxide emission into
  the atmosphere .
•   The principal byproduct of the
    Solvay process is
    calcium chloride (CaCl2) in
    aqueous solution. The process
    has other waste and byproducts
    as well. Not all of the limestone
    that is calcined is converted to
    quicklime and carbon dioxide (in
    reaction II); the residual calcium
    carbonate and other components
    of the limestone become wastes.
    In addition, the salt brine used by
    the process is usually purified to
    remove magnesium and calcium
    ions, typically to form
    carbonates; otherwise, these
    impurities would lead to scale in
    the various reaction vessels and
    towers. These carbonates are
    additional waste products.
Chem final

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Chem final

  • 1.
  • 2. • The Solvay process, also referred to as the ammonia- soda process, is the major industrial process for the production of soda ash ( sodium carbonate). The ammonia-soda process was developed into its modern form by Ernest Solvay during the 1860s. The ingredients for this process are readily available and inexpensive: salt brine (from inland sources or from the sea) and limestone (from mines).
  • 3. The Solvay process results in soda ash (predominantly sodium carbonate (Na2CO3)) from brine (as a source ofsodium chloride (NaCl)) and from limestone (as a source of calcium carbonate (CaCO3)).[2] The overall process is: 2 NaCl + CaCO3 → Na2CO3 + CaCl2 The actual implementation of this global, overall reaction is intricate. [3][4][5] A simplified description can be given using the four different, interacting chemical reactions illustrated in the figure. In the first step in the process,carbon dioxide (CO2) passes through a concentrated aqueous solution of sodium chloride (NaCl) and ammonia(NH3). NaCl + CO2 + NH3 + H2O → NaHCO3 + NH4Cl
  • 4. Soda ash is used in many industrial processes, and its production is sometimes used as an indicator of economic health. The principal current uses include: • Glass making: More than half the worldwide production of soda ash is used to make glass. Bottle and window glass (Soda-lime glass) is made by melting a mixture of sodium carbonate, calcium carbonate and silica sand ( silicon dioxide (SiO2)). • Water treatment: Sodium carbonate is used to soften water (precipitates out Mg2+ and Ca2+ carbonates). This is used both industrially and domestically (in some washing powders).
  • 5. The name "soda ash" is based on the principal historical method of obtaining alkali, which was by using water to extract it from ashes. Wood fires yielded potash and the active ingredient potassium carbonate • The word "soda" (from the Middle Latin) originally referred to certain plants that grow in salt marshes; it was discovered that the ashes of these plants yielded the useful alkali "soda ash." .
  • 6. • Variations in the Solvay • Variations in the Solvay process have been process have been proposed for carbon sequestration. One idea proposed to convert is to react carbon carbon dioxide dioxide, produced emissions into sodium perhaps by the carbonates, but carbon combustion of coal, to form solid carbonates sequestration by calcium (such as sodium or magnesium bicarbonate) that could carbonates appears be permanently stored, more promising . thus avoiding carbon dioxide emission into the atmosphere .
  • 7. The principal byproduct of the Solvay process is calcium chloride (CaCl2) in aqueous solution. The process has other waste and byproducts as well. Not all of the limestone that is calcined is converted to quicklime and carbon dioxide (in reaction II); the residual calcium carbonate and other components of the limestone become wastes. In addition, the salt brine used by the process is usually purified to remove magnesium and calcium ions, typically to form carbonates; otherwise, these impurities would lead to scale in the various reaction vessels and towers. These carbonates are additional waste products.