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COMPOUND VORTEX CONTROLLED
COMBUSTION
CONTENTS
• INTRODUCTION
• CONSTRUCTION & OPERATION
• EARLY DESIGN FLAW
• ADVANTAGES
• CVCC EQUIPED ENGINES
• CONCLUSION
2
INTRODUCTION
3
• CVCC - Compound Vortex Controlled Combustion
• CVCC is a trademark by the Honda Motor
Company for an engine with reduced automotive
emissions
• The first mention of Honda developed CVCC
technology was done by Mr. Soichiro Honda
February 12, 1971
CVCC engine for Honda Civic
4
• The CVCC engine debuted in 1975 and had a
head design that allowed for more efficient
combustion.
• CVCC system did not require a catalytic converter
or unleaded fuel.
Construction and operation
• Honda CVCC engines have normal inlet and
exhaust valves, plus a small auxiliary inlet valve
which provides a relatively rich air–fuel mixture
to a volume near the spark plug.
• The remaining air–fuel charge, drawn into the
cylinder through the main inlet valve, is leaner
than normal.
• Upon ignition flame fronts emerge from the
perforations and ignite the remainder of the air–
fuel charge.
5
Construction & Operation Contd…
• The remaining engine cycle is as per a standard
four stroke engine.
• The volume near the spark plug is contained by a
small perforated metal plate.
• Rich mixture (near spark plug)+ lean mixture (in
the cylinder) = Stable running
• Yet complete combustion of fuel, thus reducing
CO (carbon monoxide) and hydrocarbon
emissions.
6
7
Fig: Schematic diagram of CVCC engine
Suction Stroke
• A large amount of very lean
mixture is drawn through the
main intake valve into the main
combustion chamber.
• A very small amount of rich
mixture is drawn through the
auxiliary intake valve into the pre-chamber
8
Compression
Stroke
• A rich mixture is present in the
pre-chamber
• A moderate mixture is formed
in the main combustion
chamber near the pre-chamber outlet
• A very lean mixture is present
in the remainder of the main
combustion chamber.
9
Ignition
• When the spark plug fires, the rich mixture in the
pre-chamber is easily ignited.
10
Expansion Stroke
• The flame from the pre-chamber
ignites the moderate mixture
• This, in turn, ignites the lean
mixture in the main combustion
chamber.
• The formation of carbon monoxide
is minimized because of this lean mixture.
11
Bottom Dead Center
• The stable and slow burning in
the main combustion chamber
has two desired effects.
• The peak temperature stays low
enough to minimize the
formation of oxides of nitrogen.
• The mean temperature is maintained high
enough and long enough to substantially
reduce hydrocarbon emissions.
12
Exhaust Stroke
• The hot gases exit through
the exhaust valve, and
oxidation continues in the
manifold.
13
Early design flaw
• Early CVCC engines had a problem with the
auxiliary valves retaining collars vibrating loose.
• Once unscrewed, engine oil would leak from the
valve train into the pre-combustion chamber,
causing a sudden loss of power and massive
amounts of smoke to emanate from the exhaust
pipe.
14
Early design flaw contd…
• The condition simulated a blown engine, even
though the needed repair was quite simple.
• Honda eventually came up with a fix involving
metal retaining rings that slipped over the
collars and prevented them from backing out
of their threads
15
Advantages
• Able to use carburettors.
• Did not rely on intake swirl
• Previous versions of stratified charge engines
needed costly fuel injection systems
• Previous engines tried to increase the velocity
and swirl of the intake charge in keeping the
rich and lean mixtures separated.
• Able to keep the charges adequately separated
by combustion chamber shape.
16
CVCC EQUIPED ENGINES
• The ED series introduced the CVCC
technology.
• This group displaced 1,487 cc.
• Uses a SOHC 8-valve design.
• Output with a 3 barrel carburetor was 52 hp
(39 kW) @ 5000 rpm
17
CVCC EQUIPED ENGINES cntd…
• ED1
– 1975- Honda Civic CVCC
• ED2
– 1975- Honda Civic Wagon
• ED3
– 1976-1979 Honda Civic CVCC
• ED4
– 1976-1979 Honda Civic Wagon
18
CONCLUSION
The CVCC reduce carbon monoxide and
hydrocarbon emissions by the creation of an
additional auxiliary inlet valve that allowed an
engine to run smoothly with a lean air/fuel
mixture in the cylinder area and a rich air/fuel
mixture at the spark plug.
19
20

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COMPOUND VORTEX CONTROLLED COMBUSTION (CVCC)

  • 2. CONTENTS • INTRODUCTION • CONSTRUCTION & OPERATION • EARLY DESIGN FLAW • ADVANTAGES • CVCC EQUIPED ENGINES • CONCLUSION 2
  • 3. INTRODUCTION 3 • CVCC - Compound Vortex Controlled Combustion • CVCC is a trademark by the Honda Motor Company for an engine with reduced automotive emissions • The first mention of Honda developed CVCC technology was done by Mr. Soichiro Honda February 12, 1971
  • 4. CVCC engine for Honda Civic 4 • The CVCC engine debuted in 1975 and had a head design that allowed for more efficient combustion. • CVCC system did not require a catalytic converter or unleaded fuel.
  • 5. Construction and operation • Honda CVCC engines have normal inlet and exhaust valves, plus a small auxiliary inlet valve which provides a relatively rich air–fuel mixture to a volume near the spark plug. • The remaining air–fuel charge, drawn into the cylinder through the main inlet valve, is leaner than normal. • Upon ignition flame fronts emerge from the perforations and ignite the remainder of the air– fuel charge. 5
  • 6. Construction & Operation Contd… • The remaining engine cycle is as per a standard four stroke engine. • The volume near the spark plug is contained by a small perforated metal plate. • Rich mixture (near spark plug)+ lean mixture (in the cylinder) = Stable running • Yet complete combustion of fuel, thus reducing CO (carbon monoxide) and hydrocarbon emissions. 6
  • 7. 7 Fig: Schematic diagram of CVCC engine
  • 8. Suction Stroke • A large amount of very lean mixture is drawn through the main intake valve into the main combustion chamber. • A very small amount of rich mixture is drawn through the auxiliary intake valve into the pre-chamber 8
  • 9. Compression Stroke • A rich mixture is present in the pre-chamber • A moderate mixture is formed in the main combustion chamber near the pre-chamber outlet • A very lean mixture is present in the remainder of the main combustion chamber. 9
  • 10. Ignition • When the spark plug fires, the rich mixture in the pre-chamber is easily ignited. 10
  • 11. Expansion Stroke • The flame from the pre-chamber ignites the moderate mixture • This, in turn, ignites the lean mixture in the main combustion chamber. • The formation of carbon monoxide is minimized because of this lean mixture. 11
  • 12. Bottom Dead Center • The stable and slow burning in the main combustion chamber has two desired effects. • The peak temperature stays low enough to minimize the formation of oxides of nitrogen. • The mean temperature is maintained high enough and long enough to substantially reduce hydrocarbon emissions. 12
  • 13. Exhaust Stroke • The hot gases exit through the exhaust valve, and oxidation continues in the manifold. 13
  • 14. Early design flaw • Early CVCC engines had a problem with the auxiliary valves retaining collars vibrating loose. • Once unscrewed, engine oil would leak from the valve train into the pre-combustion chamber, causing a sudden loss of power and massive amounts of smoke to emanate from the exhaust pipe. 14
  • 15. Early design flaw contd… • The condition simulated a blown engine, even though the needed repair was quite simple. • Honda eventually came up with a fix involving metal retaining rings that slipped over the collars and prevented them from backing out of their threads 15
  • 16. Advantages • Able to use carburettors. • Did not rely on intake swirl • Previous versions of stratified charge engines needed costly fuel injection systems • Previous engines tried to increase the velocity and swirl of the intake charge in keeping the rich and lean mixtures separated. • Able to keep the charges adequately separated by combustion chamber shape. 16
  • 17. CVCC EQUIPED ENGINES • The ED series introduced the CVCC technology. • This group displaced 1,487 cc. • Uses a SOHC 8-valve design. • Output with a 3 barrel carburetor was 52 hp (39 kW) @ 5000 rpm 17
  • 18. CVCC EQUIPED ENGINES cntd… • ED1 – 1975- Honda Civic CVCC • ED2 – 1975- Honda Civic Wagon • ED3 – 1976-1979 Honda Civic CVCC • ED4 – 1976-1979 Honda Civic Wagon 18
  • 19. CONCLUSION The CVCC reduce carbon monoxide and hydrocarbon emissions by the creation of an additional auxiliary inlet valve that allowed an engine to run smoothly with a lean air/fuel mixture in the cylinder area and a rich air/fuel mixture at the spark plug. 19
  • 20. 20