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Training Report

 SECL Gevra Mines
Location, Physiography and Climate

• Gevra mining block having an area of about 19.03
  sq.km is located in the central part of korba
  coalfield.
• Latitude 22°18’00’’ and 22°21’42’’ and Longitude
  82°32’00’’ to 82°39’30’’.
• The elevation ranging from 288m to 328 m above
  mean sea level.
• The climate of the area is dry to moist tropical.
• The temperature rises to 48° in May and drops to
  7° in December. The average annual rainfall is
  1265 mm.
METHOD OF MINING
• Gevra Opencast Project is being worked by
  opencast methods deploying shovel dumper
  combination and HEMM configuration.
• Deployment of draglines is not suggested as the
  combined thickness of the lower most seams i.e.
  LK seam (>48 m) will restrict the efficient
  deployment of dragline mining; and the inter-
  parting between LK(top) and LK(bottom) does not
  offer adequate load to justify the deployment.
Drilling & Blasting
• Drilling and blasting would be required only in OB
  bench before excavation by shovels.
• 381 mm RBH drills will be deployed for shovel
  benches of 42 cum rope shovel whereas 250 mm
  RBH drill will be deployed for benches of 12 cum
  shovels.
• 160 mm drills have been provided for drilling in
  benches of bands and partings.
• The explosives consumption has been envisaged
  as 0.30 – 0.35 kg/cum of excavation.
Soil Disposal Planning
• The proposed sequence of mining is ideally
  suited for achieving the objective of placing
  maximum possible waste in the internal
  dumps.
• The opencast mining of Gevra block involves
  removal of 1267.00 M.cum. of Overburden.
• Presently, internal backfilling is being done in
  the quarry and considerable volume of OB is
  also being dumped in the external dump.
Pumping and Drainage
• The pumping system at Gevra Expansion Project
  (35 Mty) has been designed to dewater the
  inflow of water due to precipitation falling within
  the active pit limit during the monsoon season to
  enable the mining activity to continue round the
  year.
• The surface within the mine intake area is gently
  undulating and local drainage pattern is towards
  the seasonal nala i.e. Laxman Nala. This nala
  drains into Ahiran river located towards north
  east
Power Supply in the expansion report
• Gevra opencast expansion project will receive
  power at 33kV from existing 132/33kV
  substation of SECL at Gevra.
• The specific energy consumption of the
  project has been estimated as 3.408 kwh/t for
  a targeted production of 35 Mt per year.
   Substation No.   Voltage ratio   Transformer Capacity
   1                33/3.4kV        2x6MVA

   2                33/6.5kV        2x16MVA

   3                33/6.6kV        2x16MVA
Manpower & Productivity
The sanctioned manpower for Gevra Opencast Expansion Project (25 Mty)
was 2725.
the group-wise break-up of incremental manpower from 25 to 35 Mty is
given below




      Sl no.   Particulars       Nos.   % of total manpower
      1        Workers           355    64.43
      2        Monthly Paid staff 167   30.31
      3        Executives        29     5.26
               Total             551    100.00
Civil Construction
• excavation Workshop Complex.
• E&M Workshop Complex.
• Residential buldings.
• Roads and culverts.
colony roads and culverts
approach roads and culverts
haul road
diversion of road
Land Acquisition
• The break-up of the land is as follows:- The
  sanctioned Project Report (25 Mty) will
  require 3584.671 Ha of land which is already
  acquired. Additional land reqirement for
  Project Report (25 to 35 Mty) is assessed as
  599.815 Ha.
        Particulars            Forest    Govt.     Tenancy   Total
                                         Rev
     A Land already acquired
     a. Quarry                 385.121   289.514   1113.14   1787.77
                                                   4         9
     b. Safety zone            3.472     4.643     75.385    83.500
     c. Infrastructures &      515.434   261.859   936.099   1713.39
        rehabilitation                                       2
        Sub-Total (A)          904.027   556.016   2124.62   3584.67
                                                   8         1
B   Additional land requirement

a   Quarry area                    78.507    10.682    160.282   249.471

b   Safety zone                    56.096    58.587    235.661   350.344

c   Infrastructure & rehabilitation 0.00     0.00      0.00      0.00

    Sub-Total(B)                   134.603   69.269    395.943   599.815

C   Total land for the project
    (A+B)


a   Quarry area                    463.628   300.196   1273.42   2037.25
                                                       6         0


b   Safety zone                    59.568    63.230    311.046   433.844

c   Infrastructures &              515.434   261.859   936.099   1713.39
    Rehabilitation                                               2


    Total land for the project     1038.63   625.285   2520.57   4184.48
    (A+B)                          0                   1         6
Air Pollution Status
• The RDS was placed at various sampling
  station to collect sample .
• RDS were run for 48 hour every week (for
  three months to represent one season) to
  collect SPM,SO2 and NOX sample.
• AIR QUALITY STANDARD: in micro gm/cubic m
     STANDARD         CATEGORY       SPM   RPM   SO2   NOX
     NAAQS(NATIONA INDUSTRIAL( 500         150   120   120
     L AMBIENT AIR A)
     QUALITY
     STANDARD      RESIDENTIAL( 200        100   80    80
                   B)

                      SENSITIVE(C)   100   75    30    30

     AS PER AS MOEF   OLD MINE(A-    600   300   120   120
     NOTIFICATION     O)
     GSR 742(E)
     DATED 25TH       NEW            500   250   120   120
     SEPTEMBER        MINES(A-N)
     2000
• AIR QUALITY DATA FOR GEVRA PROJECT(24
  HOURLY)
      DATE OF       SPM   RPM     SO2    NOX
      SAMPLING


      07.05.11      302   145     19     23

      23.05.11      280   132     24     28

      No Of         2     2       2      2
      Observation


      ARITHMETIC    291   138.5   21.5   25.5
      MEAN
Water pollution status
• Sample were collected from different location
  in May 2011 and analysed.
• From the surface water sources , after removal
  of floating/extraneous material, 3 lt of
  representative water sample were collected in
  plastic cans as per as IS:3025 and transported
  to laboratory for physiochemical test.
• STANDARD
     PARAMETER           PH           TSS(mg/l)    COD(mg/l)   O&G(mg/l)

     Below detection     0.01         5            20          1
     limit



     AS PER AS MOEF      5.5 TO 9.0   100-         250         10
     NOTIFICATION GSR                 200(FOR
     742(E) DATED 25TH                IRRIGATIONAL
     SEPTEMBER 2000                   LAND)
• EFFLUENT QUALITY REPORT(GRAB
  SAMPLING)FOR GEVRA PROJECT
     SAMPLING STATION   DATE         PARAMETER



                                     PH     TSS   COD   O&G



     GEVRA MINE         05.05.2011   7.61   89    105   <1.0
     DISCHARGE


                        30.05.2011   7.79   99    135   <1.0
NOISE POLLUTION STATUS
• The noise level were measured by noise level
  meter continuously for 24 hrs at hourly
  interval ,in decibel under ‘A’ weighted average
  .Values were reported as equivalent day , night
  and day night noise levels.
• STANDARD:
     MAXIMUM PERMISSABLE AREA CODE   CATEGORY OF DAY TIME   NIGHT
     LIMITS IN DB(A) OF              AREA                   TIME
     AMBIENT NOISE LEVEL AS
     PER MOeF NOTIFICATION
     S.O 123(E) DATED 14aTH A        INDUSTRIAL    75       76
     FEBRUARY 2000 AND
     GSR742(E) ,DATED 25TH
     SEPT 2000
                            B        COMMERCIAL 65          55


                         C           RESIDENTIAL   55       45



                         D           SILENCE       50       40
                                     ZONE
• NOISE QUALITY DATA FOR GEVRA PROJECT
     S/L NO   AREA   DATE        DATE        NOISE LEVEL
              CODE

                                             Day time      Night time



     1        A      03.05.201   19.05.201   68.7,69.1     62.7,63.2
                     1           1




     2        C      03.05.201   19.05.201   61.8,58.9     52.6,53.6
                     1           1




     3        C      03.05.201   19.05.201   52.6,53.2     41.6,42.3
                     1           1
Control measures for air pollution
• Water spraying by water Sprinklers (7 nos. of 28
  KL and additional 3 to 6 nos. of 10 KL ) are being
  done regularly on approach roads , coal
  transportation roads and within the mining area
  to minimize the dust generation.
• Conveyor belts for movement of total coal mined
  from mine pit to surface will be installed to
  reduce dust generation due to transportation.
• About 36.98 lakh saplings planted in project area
  for dust suppression.
• Drills have been fitted with dust extractors.
Control measures for noise
• About 36.98 lakh saplings already planted for
  noise attenuation.
• High capacity machines like 42 Cum. Shovels &
  240 tonne dumpers, to be deployed in mine. This
  will ensure reduced number of vehicular trips,
  there by reducing noise levels.
• Provision of ear muffs/ear plugs to workers
  subjected to noise level above recommended
  limits.
• Routine maintenance schedules for machineries
  to eliminate noise as far as possible.
Control measures for water pollution
• settling tank to treat mine water has been
  commissioned.
• oil & grease trap for workshop effluent
  treatment has been commissioned.
• mine sumps will act as a water recharge
  structure.
MINE CLOSURE PLAN
• Mine closure is not something that happens at the end
  of a mine’s life, rather mine closure is an ongoing series
  of activities starting from the planning stage of a mine
  and ending with a suitably restored site that can be
  returned to the community.
• The extent of impacts are classified under:-

 Environmental Aspects
 Technical Aspects
 Social Aspects
 Safety Aspects
Environmental Aspects
•   Hydro-geology
•   Reclamation of dumps and adjoining area
•   alternate use of land
•   rehabilitation and resettlement
Technical aspects
• Dump stabilization
• Top Soil Management
• Disposal management of hazardous material
Social aspect
• Employment
• Association & Consultation with Stake holders
• Infrastructure and Services
safety aspects
• Management of voids, fractures
• Safety of adjoining mines
• Dealing with fire

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SECL training presentation

  • 1. Training Report SECL Gevra Mines
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  • 3. Location, Physiography and Climate • Gevra mining block having an area of about 19.03 sq.km is located in the central part of korba coalfield. • Latitude 22°18’00’’ and 22°21’42’’ and Longitude 82°32’00’’ to 82°39’30’’. • The elevation ranging from 288m to 328 m above mean sea level. • The climate of the area is dry to moist tropical. • The temperature rises to 48° in May and drops to 7° in December. The average annual rainfall is 1265 mm.
  • 4. METHOD OF MINING • Gevra Opencast Project is being worked by opencast methods deploying shovel dumper combination and HEMM configuration. • Deployment of draglines is not suggested as the combined thickness of the lower most seams i.e. LK seam (>48 m) will restrict the efficient deployment of dragline mining; and the inter- parting between LK(top) and LK(bottom) does not offer adequate load to justify the deployment.
  • 5.
  • 6. Drilling & Blasting • Drilling and blasting would be required only in OB bench before excavation by shovels. • 381 mm RBH drills will be deployed for shovel benches of 42 cum rope shovel whereas 250 mm RBH drill will be deployed for benches of 12 cum shovels. • 160 mm drills have been provided for drilling in benches of bands and partings. • The explosives consumption has been envisaged as 0.30 – 0.35 kg/cum of excavation.
  • 7. Soil Disposal Planning • The proposed sequence of mining is ideally suited for achieving the objective of placing maximum possible waste in the internal dumps. • The opencast mining of Gevra block involves removal of 1267.00 M.cum. of Overburden. • Presently, internal backfilling is being done in the quarry and considerable volume of OB is also being dumped in the external dump.
  • 8. Pumping and Drainage • The pumping system at Gevra Expansion Project (35 Mty) has been designed to dewater the inflow of water due to precipitation falling within the active pit limit during the monsoon season to enable the mining activity to continue round the year. • The surface within the mine intake area is gently undulating and local drainage pattern is towards the seasonal nala i.e. Laxman Nala. This nala drains into Ahiran river located towards north east
  • 9. Power Supply in the expansion report • Gevra opencast expansion project will receive power at 33kV from existing 132/33kV substation of SECL at Gevra. • The specific energy consumption of the project has been estimated as 3.408 kwh/t for a targeted production of 35 Mt per year. Substation No. Voltage ratio Transformer Capacity 1 33/3.4kV 2x6MVA 2 33/6.5kV 2x16MVA 3 33/6.6kV 2x16MVA
  • 10. Manpower & Productivity The sanctioned manpower for Gevra Opencast Expansion Project (25 Mty) was 2725. the group-wise break-up of incremental manpower from 25 to 35 Mty is given below Sl no. Particulars Nos. % of total manpower 1 Workers 355 64.43 2 Monthly Paid staff 167 30.31 3 Executives 29 5.26 Total 551 100.00
  • 11. Civil Construction • excavation Workshop Complex. • E&M Workshop Complex. • Residential buldings. • Roads and culverts. colony roads and culverts approach roads and culverts haul road diversion of road
  • 12. Land Acquisition • The break-up of the land is as follows:- The sanctioned Project Report (25 Mty) will require 3584.671 Ha of land which is already acquired. Additional land reqirement for Project Report (25 to 35 Mty) is assessed as 599.815 Ha. Particulars Forest Govt. Tenancy Total Rev A Land already acquired a. Quarry 385.121 289.514 1113.14 1787.77 4 9 b. Safety zone 3.472 4.643 75.385 83.500 c. Infrastructures & 515.434 261.859 936.099 1713.39 rehabilitation 2 Sub-Total (A) 904.027 556.016 2124.62 3584.67 8 1
  • 13. B Additional land requirement a Quarry area 78.507 10.682 160.282 249.471 b Safety zone 56.096 58.587 235.661 350.344 c Infrastructure & rehabilitation 0.00 0.00 0.00 0.00 Sub-Total(B) 134.603 69.269 395.943 599.815 C Total land for the project (A+B) a Quarry area 463.628 300.196 1273.42 2037.25 6 0 b Safety zone 59.568 63.230 311.046 433.844 c Infrastructures & 515.434 261.859 936.099 1713.39 Rehabilitation 2 Total land for the project 1038.63 625.285 2520.57 4184.48 (A+B) 0 1 6
  • 14. Air Pollution Status • The RDS was placed at various sampling station to collect sample . • RDS were run for 48 hour every week (for three months to represent one season) to collect SPM,SO2 and NOX sample.
  • 15. • AIR QUALITY STANDARD: in micro gm/cubic m STANDARD CATEGORY SPM RPM SO2 NOX NAAQS(NATIONA INDUSTRIAL( 500 150 120 120 L AMBIENT AIR A) QUALITY STANDARD RESIDENTIAL( 200 100 80 80 B) SENSITIVE(C) 100 75 30 30 AS PER AS MOEF OLD MINE(A- 600 300 120 120 NOTIFICATION O) GSR 742(E) DATED 25TH NEW 500 250 120 120 SEPTEMBER MINES(A-N) 2000
  • 16. • AIR QUALITY DATA FOR GEVRA PROJECT(24 HOURLY) DATE OF SPM RPM SO2 NOX SAMPLING 07.05.11 302 145 19 23 23.05.11 280 132 24 28 No Of 2 2 2 2 Observation ARITHMETIC 291 138.5 21.5 25.5 MEAN
  • 17. Water pollution status • Sample were collected from different location in May 2011 and analysed. • From the surface water sources , after removal of floating/extraneous material, 3 lt of representative water sample were collected in plastic cans as per as IS:3025 and transported to laboratory for physiochemical test.
  • 18. • STANDARD PARAMETER PH TSS(mg/l) COD(mg/l) O&G(mg/l) Below detection 0.01 5 20 1 limit AS PER AS MOEF 5.5 TO 9.0 100- 250 10 NOTIFICATION GSR 200(FOR 742(E) DATED 25TH IRRIGATIONAL SEPTEMBER 2000 LAND)
  • 19. • EFFLUENT QUALITY REPORT(GRAB SAMPLING)FOR GEVRA PROJECT SAMPLING STATION DATE PARAMETER PH TSS COD O&G GEVRA MINE 05.05.2011 7.61 89 105 <1.0 DISCHARGE 30.05.2011 7.79 99 135 <1.0
  • 20. NOISE POLLUTION STATUS • The noise level were measured by noise level meter continuously for 24 hrs at hourly interval ,in decibel under ‘A’ weighted average .Values were reported as equivalent day , night and day night noise levels.
  • 21. • STANDARD: MAXIMUM PERMISSABLE AREA CODE CATEGORY OF DAY TIME NIGHT LIMITS IN DB(A) OF AREA TIME AMBIENT NOISE LEVEL AS PER MOeF NOTIFICATION S.O 123(E) DATED 14aTH A INDUSTRIAL 75 76 FEBRUARY 2000 AND GSR742(E) ,DATED 25TH SEPT 2000 B COMMERCIAL 65 55 C RESIDENTIAL 55 45 D SILENCE 50 40 ZONE
  • 22. • NOISE QUALITY DATA FOR GEVRA PROJECT S/L NO AREA DATE DATE NOISE LEVEL CODE Day time Night time 1 A 03.05.201 19.05.201 68.7,69.1 62.7,63.2 1 1 2 C 03.05.201 19.05.201 61.8,58.9 52.6,53.6 1 1 3 C 03.05.201 19.05.201 52.6,53.2 41.6,42.3 1 1
  • 23. Control measures for air pollution • Water spraying by water Sprinklers (7 nos. of 28 KL and additional 3 to 6 nos. of 10 KL ) are being done regularly on approach roads , coal transportation roads and within the mining area to minimize the dust generation. • Conveyor belts for movement of total coal mined from mine pit to surface will be installed to reduce dust generation due to transportation. • About 36.98 lakh saplings planted in project area for dust suppression. • Drills have been fitted with dust extractors.
  • 24. Control measures for noise • About 36.98 lakh saplings already planted for noise attenuation. • High capacity machines like 42 Cum. Shovels & 240 tonne dumpers, to be deployed in mine. This will ensure reduced number of vehicular trips, there by reducing noise levels. • Provision of ear muffs/ear plugs to workers subjected to noise level above recommended limits. • Routine maintenance schedules for machineries to eliminate noise as far as possible.
  • 25. Control measures for water pollution • settling tank to treat mine water has been commissioned. • oil & grease trap for workshop effluent treatment has been commissioned. • mine sumps will act as a water recharge structure.
  • 26. MINE CLOSURE PLAN • Mine closure is not something that happens at the end of a mine’s life, rather mine closure is an ongoing series of activities starting from the planning stage of a mine and ending with a suitably restored site that can be returned to the community. • The extent of impacts are classified under:-  Environmental Aspects  Technical Aspects  Social Aspects  Safety Aspects
  • 27. Environmental Aspects • Hydro-geology • Reclamation of dumps and adjoining area • alternate use of land • rehabilitation and resettlement
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  • 29. Technical aspects • Dump stabilization • Top Soil Management • Disposal management of hazardous material
  • 30. Social aspect • Employment • Association & Consultation with Stake holders • Infrastructure and Services
  • 31. safety aspects • Management of voids, fractures • Safety of adjoining mines • Dealing with fire