3DCS is Fully Integrated in CATIA V6 3DExperience Platform

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Bring your dimensional analysis into the 3DExperience from Dassault Systemes and optimize your designs to reduce rework, scrap and warranty claims. With powerful tools and quality solutions, 3DCS empowers engineers and designers to bring their CAD models to life, using real data and realistic 3d simulation in order to analyze products before producing them. These virtual prototypes let the designers tweak and fix issues before they become costly, reducing time to market and the possibility of problems later on. Find out how 3DCS can help you reduce stress from manufacturing issues and empower you to reduce physical prototyping.

Design

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Brief Company Introduction
3D Master
Live Rendering
Getting V5 Models to V6
Demo
1
2
3
4
5
6 Questions
Dimensional Control Systems All Rights Reserved 2014

 Dimensional quality software solutions and engineering services
Quality Data Management 3DCS Suite of Products
Dimensional Control Systems All Rights Reserved 2014

3DCS Variation Analyst Suites
Multi-CAD
CATIA V5
CATIA V6
Mechanical
Dimensional Control Systems All Rights Reserved 2014
3DCS Add-On Modules
 Advanced Analyzer and Optimizer
 FEA Compliant Modeler
 Mechanical Modeler
 GeoFactor
 DeltaGen Export

Gary Bell
Senior Dimensional Engineer
ASME Y14.5 Senior Level Certified
DCS Inc.
Dimensional Control Systems All Rights Reserved 2014

Variation
Dimensional Control Systems All Rights Reserved 2014
Non
Conformance
Rework
Scrap
Warranty
Liability
The root cause of most quality problems

Product Design Product Production Customer Site
Figure 1 – This represents the cost to correct defects as it increases across the product
lifecycle.
Dimensional Control Systems All Rights Reserved 2014

Dimensional Control Systems All Rights Reserved 2014

“ROBUST DESIGN”
Product Development
Based
Driven by-
Engineering Defined &
Validated GD&T
“VARIATION MGT”
Process Engineering
Based
Driven by-
Manufacturing Added
GD&T
Dimensional Control Systems All Rights Reserved 2014
“FUNCTIONAL BUILD”
Plant Quality Based
Driven by-
Part Measurements
Manage Variation as an
element of the Product Design
Manage Variation as an
element of the Manufacturing
Process Definition
Manage Variation as an
element of the Launch and
Build Quality Plan
Dimensional Engineering
Benefits-
Enables Build Anywhere
Supports DFMA Strategy
Benefits-
Process Benefits-
Response to actual variation
Challenges-
Resources to Execute
Release Cycle Extension
Challenges-
Design Change is Costly
Challenges-
Release Cycle Extension

Fully
Integrated
Stored in
Database
Complete
Variation
Analysis in V6
Dimensional Control Systems All Rights Reserved 2014
Leverage V6
Environment
Live Rendering
3D Tolerance &
Annotation
Delmia –
Assembly
Process Planner
Mechanical
Connections

Consistent 3DCS Toolset
• User Interface and Solver
Seamless Model Conversion
• Geometry, Assembly and GD&T
(V5)
Dimensional Control Systems All Rights Reserved 2014

Migration of Model: V5 to V6
This function creates a CATIA Publication for each feature in the model.
These publications aid in maintaining the links when working with sub-assemblies, WTX files, and when converting a model
from V5 to V6.
Process to Migrate a 3DCS V5 Model to 3DCS V6 without losing feature links
1. Open model in V5
2. Run CATDUA - Optional
3. 3DCS Update Model
4. Open 3DCS Add/Update Publications
5.Select the top level assembly
6. Review the Publications created
7. Export a WTX file of the model
8. Use Remove "DCS Data"
9. Use Save Management to save a copy of the entire model with no DCS data.
10. Close V5
11. Open CATIA V6
12. Import the V5 CATProduct
13. Open the top level assembly Product in V6
14. Put all the parts in Design mode (manually or Find *PL* w/ deep search)
15. Create a new Manufacturing Simulation
16. Open the 3DCS V6 workbench
17. Update Model
18. Import the .wtx file exported from 3DCS V5.
Notice all the feature links are maintained because 3DCS is now leveraging the publications for linking.
GD&T Annotation links are lost but Update GD&T will automatically fix them.
Dimensional Control Systems All Rights Reserved 2014

3DCS Model
CATPart & CATProduct)
Results
.hst, .csv, .html…)
(V5)
CMM / FEA
.dev, .smp
inp, .mtx, .nas…
Dimensional Control Systems All Rights Reserved 2014
Enovia V5
Black Box

3DCS V6 Data Management
Results and
Reports
Dimensional Control Systems All Rights Reserved 2014
CMM
DCS Model
FEA
Enovia V6
DCS Model, CMM,
FEA, Results &
Reports
Results
.hst, .csv, .html…)
CATIA V6

Show Reel/Live Rendering
DeltaGen
Dimensional Control Systems All Rights Reserved 2014

Hood to Fender : Nominal Design Gap
Dimensional Control Systems All Rights Reserved 2014

Hood to Fender : Max Gap
Dimensional Control Systems All Rights Reserved 2014

Hood to Fender : “A” - “V” Gap
Dimensional Control Systems All Rights Reserved 2014

Dimensional Control Systems
580 Kirts Blvd Ste 309
Troy, MI, 48084
Looking for more?
Email or call at:
breese@3dcs.com | 248-269-9777

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3DCS Advanced Analyzer and Optimizer (AAO) contains five tools for 3DCS Variation Analyst, expanding its capabilities. These include: 1. Advanced Analyzer 2. Critical Tolerance Identifier 3. Tolerance Optimizer 4. Locator Sensitivity Analyzer 5. Simulation-Based Sensitivity 7 Reasons why 3DCS AAO Makes sense for you: -- You have large models with a lot of measurements or tolerances -- You want to know which part in the assembly is causing the most variation -- You have non-linear relationships in your model -- You want to optimize your tolerances quickly -- You want to know which measurements should be measured in production -- You want to check your locators or test different locating strategies -- You want to do What-If studies on different tolerances across the model See video demos and learn more at https://www.3dcs.com/tolerance-analysis-software-and-spc-systems/add-ons/3dcs-advanced-analyzer-optimizer

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5. 3DCS Variation Analyst Suites Multi-CAD CATIA V5 CATIA V6 Mechanical Dimensional Control Systems All Rights Reserved 2014 3DCS Add-On Modules  Advanced Analyzer and Optimizer  FEA Compliant Modeler  Mechanical Modeler  GeoFactor  DeltaGen Export

8. Product Design Product Production Customer Site Figure 1 – This represents the cost to correct defects as it increases across the product lifecycle. Dimensional Control Systems All Rights Reserved 2014

10. “ROBUST DESIGN” Product Development Based Driven by- Engineering Defined & Validated GD&T “VARIATION MGT” Process Engineering Based Driven by- Manufacturing Added GD&T Dimensional Control Systems All Rights Reserved 2014 “FUNCTIONAL BUILD” Plant Quality Based Driven by- Part Measurements Manage Variation as an element of the Product Design Manage Variation as an element of the Manufacturing Process Definition Manage Variation as an element of the Launch and Build Quality Plan Dimensional Engineering Benefits- Enables Build Anywhere Supports DFMA Strategy Benefits- Process Benefits- Response to actual variation Challenges- Resources to Execute Release Cycle Extension Challenges- Design Change is Costly Challenges- Release Cycle Extension

11. Fully Integrated Stored in Database Complete Variation Analysis in V6 Dimensional Control Systems All Rights Reserved 2014 Leverage V6 Environment Live Rendering 3D Tolerance & Annotation Delmia – Assembly Process Planner Mechanical Connections

13. Migration of Model: V5 to V6 This function creates a CATIA Publication for each feature in the model. These publications aid in maintaining the links when working with sub-assemblies, WTX files, and when converting a model from V5 to V6. Process to Migrate a 3DCS V5 Model to 3DCS V6 without losing feature links 1. Open model in V5 2. Run CATDUA - Optional 3. 3DCS Update Model 4. Open 3DCS Add/Update Publications 5.Select the top level assembly 6. Review the Publications created 7. Export a WTX file of the model 8. Use Remove "DCS Data" 9. Use Save Management to save a copy of the entire model with no DCS data. 10. Close V5 11. Open CATIA V6 12. Import the V5 CATProduct 13. Open the top level assembly Product in V6 14. Put all the parts in Design mode (manually or Find *PL* w/ deep search) 15. Create a new Manufacturing Simulation 16. Open the 3DCS V6 workbench 17. Update Model 18. Import the .wtx file exported from 3DCS V5. Notice all the feature links are maintained because 3DCS is now leveraging the publications for linking. GD&T Annotation links are lost but Update GD&T will automatically fix them. Dimensional Control Systems All Rights Reserved 2014

15. 3DCS V6 Data Management Results and Reports Dimensional Control Systems All Rights Reserved 2014 CMM DCS Model FEA Enovia V6 DCS Model, CMM, FEA, Results & Reports Results .hst, .csv, .html…) CATIA V6

27. Dimensional Control Systems 580 Kirts Blvd Ste 309 Troy, MI, 48084 Looking for more? Email or call at: breese@3dcs.com | 248-269-9777

Notes de l'éditeur

So some of the issues often encountered have to do with poor requirements definition and high cost due to improper allocation of tolerances or no validation of specifications until after manufacturing is well underway, or during the run-away launch It has been proven again and again that nearly 70% of a products cost commitment occurs during the first 5-10% of the development cycle. At this stage the downstream impact areas are all effected by the specifications set during initial design. The case for a well defined dimensional engineering process has never been greater. NEW SLIDE Product & Process requirements loosely defined and not traced High Manufacturing Costs due to tight tolerances on non-critical features Part Verification ONLY After Production Uncontrolled Program Launch Cycles
Thinking back to the product lifecycle, the first aspect considers customer perceived quality. 3DCS Spec Study enables design studios to visualize the effects dimensional variation has on a product using high-end visualization tools within CATIA or externally in products like Showcase and RTT. At this stage, this type of analysis can be done even before the internal design structure has been defined.

3DCS is Fully Integrated in CATIA V6 3DExperience Platform

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Notes de l'éditeur