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Lifecycle Quality Management
Part / Process Variation Product Non-Conformance
Traceability Gaps
Problems to Mitigate…Problems to Mitigate…
Variation
Analysis
Closed – Loop
QualityClosed – Loop Quality
Program timing
Problem Mitigation - DNAProblem Mitigation - DNA
Measurement
Plans / Points
Tracking
Reporting
Dashboards Root Causing
Analytics
Problem Solving
Closed – Loop
Quality
Closed – Loop Quality
Program timing
Dimensional Engineering - DNADimensional Engineering - DNA
Quality Reporting
3D Variation Analysis
DCS Product ToolsetDCS Product Toolset
– Multiple different measurement processes
– Multiple different facilities, locations or suppliers
– Multiple different output formats
– No centralized storage facility for data and reports
– Non-standard, localized or delayed reporting
– Supporting multiple quality reporting systems
Are any of these issues applicable to you?
……Impediments to Quality Process Consistency…Impediments to Quality Process Consistency…
Data Collected from any
measurement / test source at
any location in any format
Instant Access to all quality
information for ALL users in a
standardized format
QDM is a system which enables an entire organization to-
Report (All Quality status / performance, Dashboards, FAIRS, more…)
Analyze (SPC, root cause, problem solve)
Share (Executives, Engineers, Analysts, Technicians)
Automated
Solution
QDM is the solution!QDM is the solution!
Data Server
QDM-3D
QDM-Web
Clients
Supplier
Plant B
Plant A
Measurement Data
DataQuery
PopulatedQDMReport
Templates
QDM Datagrabber– data loader
Data Input Automation
QDM-Web Server (SQL)
QDM-3D Analyst - template
authoring
QDM-Web Client - user portal
accessible anywhere
QDM System Components
Author Report Templates
Read data from any Supplier or
Plant measurement source
View Graphical Reports
& docs for Status &
Root Cause
QDMQDM Quality Management SystemQuality Management System
QDM-Web
Server
Client Users
QDM Web Client Portal – Configurable UIQDM Web Client Portal – Configurable UI
Navigate
to part or
assembly
Search for any
part number
or name
Secure password user login
Hot links to part information
Data SummaryHot links to automated
reports
Data filtering
Export your data
Quality Reports When You Need ThemQuality Reports When You Need Them
• 99-000070-04 Advanced Product Quality Planning Status Report
• 99-000059-04 PPAP Approval Checklist
• 99-000060-04 Control Plan
• 99-000061-04 Capability Study
• 99-000062-04 Gage R&R (Tolerance)
• 99-000063-04 Dimensional Results
• 99-000064-04 Appearance Report
• 99-000065-02 Parts Submission Warrant (PSW)
• 99-000066-04 Supplier Corrective Action Request form
• 99-000069-04 Gage R&R (Total Variation)
• 99-000094-04 PPAP Submission Workbook
• 99-000042-04 Supplier Quality System Assessment
• 99-000041-04 Supplier Profile and Questionnaire
• 99-000121-03 Packaging Labeling Instruction
• 99-000126-04 APQP Document
• 99-000158-04 Interim PPAP Recovery Sheet
Reference- QDM can support standard documents such as-
Total Quality Process SupportTotal Quality Process Support
QDM SQA is a remote web client for suppliers to
report quality status in customer specific QDM format
Customer receives an inspection report in EXACTLY
the same format as is used internally
Benefits :
Quick & Efficient
Quality Reviews
Reduced Approval
Time
Enhanced Quality
QDM SQA - Supplier Quality AssuranceQDM SQA - Supplier Quality Assurance
QDM Report of 10 Piece Inspection
Graphical Index Page
Supplier
Quality
Plants /
Suppliers
Data
Manager
IT
Admin
Top
Management
QDM
Gateway
Inspection
Dept
Report
Publisher
Data Analysis
Experts
 Web based real-time
reports published on
demand
Perform
advanced root
cause analysis
Centralized system
to manage & maintain
Receive/Map report
requests
Receive work
orders
Upload results
Plants &
suppliers
Sharing data
Create/Monitor
FAIR’s
Manage Non-
Conformances
Dashboard for
quality metrics
Top management
summary reports
Product
Engineering
Apply “as-built”
data to enhance
design robustness
QDM – One Quality Portal for AllQDM – One Quality Portal for All
Enterprise-wide Quality Intelligence at ALL
levels of your business
3DCS
Closes the Loop
with Design &
Engineering
Multi-source Data
Support
Multi Plant SolutionSupplier Quality
Integration
Complete Quality Management SystemComplete Quality Management System
•Top Management
•Plant / Program
•Engineering / Quality
•Supplier Quality
DCS, Inc.
580 Kirts Blvd.
Troy, Michigan 48315
USA
HQ Office: 248-269-9777
Web: www.3dcs.com
Email: sales@3dcs.com
Contact DCS Today for a Free Demo!Contact DCS Today for a Free Demo!

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SPC for Every Level of Your Business --> QDM

  • 2. Part / Process Variation Product Non-Conformance Traceability Gaps Problems to Mitigate…Problems to Mitigate…
  • 3. Variation Analysis Closed – Loop QualityClosed – Loop Quality Program timing Problem Mitigation - DNAProblem Mitigation - DNA Measurement Plans / Points Tracking Reporting Dashboards Root Causing Analytics Problem Solving
  • 4. Closed – Loop Quality Closed – Loop Quality Program timing Dimensional Engineering - DNADimensional Engineering - DNA
  • 5. Quality Reporting 3D Variation Analysis DCS Product ToolsetDCS Product Toolset
  • 6. – Multiple different measurement processes – Multiple different facilities, locations or suppliers – Multiple different output formats – No centralized storage facility for data and reports – Non-standard, localized or delayed reporting – Supporting multiple quality reporting systems Are any of these issues applicable to you? ……Impediments to Quality Process Consistency…Impediments to Quality Process Consistency…
  • 7. Data Collected from any measurement / test source at any location in any format Instant Access to all quality information for ALL users in a standardized format QDM is a system which enables an entire organization to- Report (All Quality status / performance, Dashboards, FAIRS, more…) Analyze (SPC, root cause, problem solve) Share (Executives, Engineers, Analysts, Technicians) Automated Solution QDM is the solution!QDM is the solution!
  • 8. Data Server QDM-3D QDM-Web Clients Supplier Plant B Plant A Measurement Data DataQuery PopulatedQDMReport Templates QDM Datagrabber– data loader Data Input Automation QDM-Web Server (SQL) QDM-3D Analyst - template authoring QDM-Web Client - user portal accessible anywhere QDM System Components Author Report Templates Read data from any Supplier or Plant measurement source View Graphical Reports & docs for Status & Root Cause QDMQDM Quality Management SystemQuality Management System QDM-Web Server Client Users
  • 9. QDM Web Client Portal – Configurable UIQDM Web Client Portal – Configurable UI Navigate to part or assembly Search for any part number or name Secure password user login Hot links to part information Data SummaryHot links to automated reports Data filtering Export your data
  • 10. Quality Reports When You Need ThemQuality Reports When You Need Them
  • 11. • 99-000070-04 Advanced Product Quality Planning Status Report • 99-000059-04 PPAP Approval Checklist • 99-000060-04 Control Plan • 99-000061-04 Capability Study • 99-000062-04 Gage R&R (Tolerance) • 99-000063-04 Dimensional Results • 99-000064-04 Appearance Report • 99-000065-02 Parts Submission Warrant (PSW) • 99-000066-04 Supplier Corrective Action Request form • 99-000069-04 Gage R&R (Total Variation) • 99-000094-04 PPAP Submission Workbook • 99-000042-04 Supplier Quality System Assessment • 99-000041-04 Supplier Profile and Questionnaire • 99-000121-03 Packaging Labeling Instruction • 99-000126-04 APQP Document • 99-000158-04 Interim PPAP Recovery Sheet Reference- QDM can support standard documents such as- Total Quality Process SupportTotal Quality Process Support
  • 12. QDM SQA is a remote web client for suppliers to report quality status in customer specific QDM format Customer receives an inspection report in EXACTLY the same format as is used internally Benefits : Quick & Efficient Quality Reviews Reduced Approval Time Enhanced Quality QDM SQA - Supplier Quality AssuranceQDM SQA - Supplier Quality Assurance QDM Report of 10 Piece Inspection Graphical Index Page
  • 13. Supplier Quality Plants / Suppliers Data Manager IT Admin Top Management QDM Gateway Inspection Dept Report Publisher Data Analysis Experts  Web based real-time reports published on demand Perform advanced root cause analysis Centralized system to manage & maintain Receive/Map report requests Receive work orders Upload results Plants & suppliers Sharing data Create/Monitor FAIR’s Manage Non- Conformances Dashboard for quality metrics Top management summary reports Product Engineering Apply “as-built” data to enhance design robustness QDM – One Quality Portal for AllQDM – One Quality Portal for All
  • 14. Enterprise-wide Quality Intelligence at ALL levels of your business 3DCS Closes the Loop with Design & Engineering Multi-source Data Support Multi Plant SolutionSupplier Quality Integration Complete Quality Management SystemComplete Quality Management System •Top Management •Plant / Program •Engineering / Quality •Supplier Quality
  • 15. DCS, Inc. 580 Kirts Blvd. Troy, Michigan 48315 USA HQ Office: 248-269-9777 Web: www.3dcs.com Email: sales@3dcs.com Contact DCS Today for a Free Demo!Contact DCS Today for a Free Demo!

Notes de l'éditeur

  1. DCS solution set is aimed at addressing 3 problem areas- Variation Non-Conformance Traceability These first problems are expensive and present themselves during manufacturing in the form of Rework – Scrap – and Tooling Changes The 3rd problem (Traceability) is very expensive and presents itself after the customer has your product, in warranty and product liability cost Next Slide
  2. The Closed Loop approach is aimed at enabling these kinds of problems to be analyzed and multiple solutions to be tried through simulation, and then validated through automated as-built reporting. DCS provides software solutions for Dimensional Variation Analysis which supports the up front engineering process and Corporate Quality Intelligence which enables the validation of manufactured components, regardless of where or how they are manufactured. NEW SLIDE
  3. Optional Slide to review the DE process
  4. Optional slide to review add-ons
  5. In assessing the process for enabling quality assurance we often hear these types of challenges from our customers- (Reference slide bullets) These represents challenges for engineering, quality and IT support staff NEW SLIDE
  6. QDM automates your quality process in an easy to use environment for all quality stakeholders to identify and act on quality status and issues. NEXT SLIDE
  7. The QDM process begins with data input from plants, labs, suppliers, and even customers. This data is aggregated into a common format and stored into a quality database. Pre-configured templates are then combined with the data, for access and action by client users. NEXT SLIDE
  8. QDM provides access through a configurable user interface within your standard web browser. The key elements are: Security Authentication Quick Search on key identifiers – like Google or Bing Hot links to parts, subs or assemblies Navigation to a specific Business Unit and its related data Hot links to pre-published documents Data Filtering capabilities (last “n” number of parts or date range) Data Summary for quick reference
  9. QDM can support any standard quality document and procss!
  10. QDM SQA is an extendible option to the QDM system linking supplier’s quality status to the customer’s quality format and process
  11. Supports all these functions and rolls.
  12. Summary – recap working backwards all the capabilities that make up the QDM system