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CORED WIRE FEEDING MACHINE
Our machine is designed to allow for the injection of One to Six wires alternatively or simultaneously.
Assortment of these machines allows precise feeding of Aluminium wires and cored wires from between 9 to
21mm wire sequentially or simultaneously at speeds from 0 to 300 meter / min.
The machine is made up of the following elements:


                •   Number of pinch rolls per strand: 3 Nos.
                •   Box with cylindrical gearing with inclined teeth.
                •   Funnel for the guidance of the wire.
                •   Automation electrical equipment.
                •   Heavy-duty time belts and time pulleys
                    to avoid slip for Power transmission system.



APPLICATIONS: -
Inject solid Aluminum wire and cored wire for
•           For controlling the shape of inclusions.
•           To improve fluidity and cast ability.

•           To improve the cleanness and cold ductility for wire drawing.
•           To control blowholes and improve mach inability.
•           Desulphurisation in steel casting.

SALIENT FEATURES:-
        •     Up to 6 strands can be used for cored as well as solid wire with following specification.
        •     For cored wire size up to 21 mm in diameter.

        •     For solid wire size up to 16 mm in diameter.
        •     Maximum speed of injection 300 M/min adjustable by variable A.C. / D.C Drive.
        •     Can be used to feed wires simultaneously or sequentially at set speed.

   • Fully automatic with PLC Control.
We supply standard feeders as well as tailor-made units with all required accessories, such as:
    •       Telescopic Feeding Tubes (Including Water Cooled)
    •       Guide Pipes with Guiding Rolls




                                                                                                           3
The acquisition and control machines with the following technical Characteristics:

    Operating temperature: 0…55 ºC
    Storage temperature: 50 …85 ºC
    Humidity: 5 - 95 %, without condensation
    Acceptable shocks during operation: up to 30 G, for 11 seconds
    Vibrations peak to peak: 5 Hz - 2 Hz, 0.381 mm.
    Isolation tension: 1500 V, AC


In order to avoid any incident during function, the machine is endowed with
electric shutting off.

Control Unit

Auto-manual selector switch for initial operation control potentiometer to control speed of
machine as per size and length of wire push buttons like start, stop, inch, reverse, Emergency
stop.

DOCUMENTATION

    The following documentations will be accompanied with each supply.
    Technical Description & Characteristics.
    Functioning.
    Instruction manual
    Maintenance Instructions
    Assembly mounting drawing
    List of the spares parts require for one year function.




                                                                                            4
TECHNICAL CHARACTERISTICS
Dimensions                 1 Strand          2 Strand            4 Strand              6 Strand
Length                     1000 mm           1200 mm             1600 mm               1600 mm
Width                      800 mm            1000 mm             1600 mm               1800 mm
Height                     1500 mm           1500 mm             1550 mm               1900 mm
Weight                     1200 Kgs.         1800 Kgs.           3100 Kgs.             5200Kgs.
Technical Performances
Driving Power              10 H.P. AC        25 H.P. AC          50 H.P. AC            50 KW D.C.
Injection speed            0 – 5 M/ Sec.     0 – 5 M/ Sec.       0 – 5 M/ Sec.         0 – 5 M/ Sec.
Number of wires            ONE               TWO                 FOUR                  SIX
Tube (Wire) diameter       9 – 13 mm         9, 13, & 16 mm      9, 13, 16 & 21mm      9, 13, 16 & 1mm
Diameter of the motive     220 mm            220 mm              220 mm                220 mm
pulling rolls
Diameter of the motive     190 mm            190 mm              190 mm                190 mm
pulling rolls

Electrical Supply

Supply voltage for power            550 /380 VAC 3 Phase ±10% 50 Hz -+ 3 % 3 phase
Supply voltage for Control          110/220 /25VAC through double wound transformer 2.5 KVA
Other                               25V DC
Enclosure main                      Size -App.2000mm x 600 mm x 500 mm, free standing, Protection – IP
                                    55 Paint-powder coating Weight app.500 kg. To 900 Kg.


Dimensions of adding material coil
Inner Diameter                      500 mm to 600 mm.
Outer Diameter                      800 mm to 1500 mm
Width                               800 mm to 1050 mm
Coil weight                         1200 Kg. to 2800 Kg




                                                                                                         5
CORE VALUES

    Customer Loyalty & Customer Satisfaction.

    Commitment to Quality.

    Continuous Communication

    Aim and achieve efficiency improvements and loss reduction.

    Be open to change and adopt best practices in operations and
    project management to improve systems availability, quality and
    security.

    Create an environment that motivates employee performance and
     values their contribution.

    Develop and train employees, enhance their skills by job rotation
     and job enrichment and encourage them to take greater
     responsibilities.

    Ensure that system reliability, safety and security are not
    compromised.


Please contact for more details:

REMSO CONTROL TECHNOLOGIES PVT. LTD.
D-157, GREATER NOIDA EXPORT PROMOTION INDUSTRIAL PARK, KASNA,
GREATER NOIDA, DIST:- GAUTAM BUDH NAGAR,201308,INDIA
Phone: +91-120-4290183 , Fax: +91-120-4295183, Mobile :+91-9810339183
Email ID : info@remso.com , remso2002@gmail.com www.remso.com




                                                                        6

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Core Wire Feeding Machine Features

  • 1. 1
  • 2. 2
  • 3. CORED WIRE FEEDING MACHINE Our machine is designed to allow for the injection of One to Six wires alternatively or simultaneously. Assortment of these machines allows precise feeding of Aluminium wires and cored wires from between 9 to 21mm wire sequentially or simultaneously at speeds from 0 to 300 meter / min. The machine is made up of the following elements: • Number of pinch rolls per strand: 3 Nos. • Box with cylindrical gearing with inclined teeth. • Funnel for the guidance of the wire. • Automation electrical equipment. • Heavy-duty time belts and time pulleys to avoid slip for Power transmission system. APPLICATIONS: - Inject solid Aluminum wire and cored wire for • For controlling the shape of inclusions. • To improve fluidity and cast ability. • To improve the cleanness and cold ductility for wire drawing. • To control blowholes and improve mach inability. • Desulphurisation in steel casting. SALIENT FEATURES:- • Up to 6 strands can be used for cored as well as solid wire with following specification. • For cored wire size up to 21 mm in diameter. • For solid wire size up to 16 mm in diameter. • Maximum speed of injection 300 M/min adjustable by variable A.C. / D.C Drive. • Can be used to feed wires simultaneously or sequentially at set speed. • Fully automatic with PLC Control. We supply standard feeders as well as tailor-made units with all required accessories, such as: • Telescopic Feeding Tubes (Including Water Cooled) • Guide Pipes with Guiding Rolls 3
  • 4. The acquisition and control machines with the following technical Characteristics: Operating temperature: 0…55 ºC Storage temperature: 50 …85 ºC Humidity: 5 - 95 %, without condensation Acceptable shocks during operation: up to 30 G, for 11 seconds Vibrations peak to peak: 5 Hz - 2 Hz, 0.381 mm. Isolation tension: 1500 V, AC In order to avoid any incident during function, the machine is endowed with electric shutting off. Control Unit Auto-manual selector switch for initial operation control potentiometer to control speed of machine as per size and length of wire push buttons like start, stop, inch, reverse, Emergency stop. DOCUMENTATION The following documentations will be accompanied with each supply. Technical Description & Characteristics. Functioning. Instruction manual Maintenance Instructions Assembly mounting drawing List of the spares parts require for one year function. 4
  • 5. TECHNICAL CHARACTERISTICS Dimensions 1 Strand 2 Strand 4 Strand 6 Strand Length 1000 mm 1200 mm 1600 mm 1600 mm Width 800 mm 1000 mm 1600 mm 1800 mm Height 1500 mm 1500 mm 1550 mm 1900 mm Weight 1200 Kgs. 1800 Kgs. 3100 Kgs. 5200Kgs. Technical Performances Driving Power 10 H.P. AC 25 H.P. AC 50 H.P. AC 50 KW D.C. Injection speed 0 – 5 M/ Sec. 0 – 5 M/ Sec. 0 – 5 M/ Sec. 0 – 5 M/ Sec. Number of wires ONE TWO FOUR SIX Tube (Wire) diameter 9 – 13 mm 9, 13, & 16 mm 9, 13, 16 & 21mm 9, 13, 16 & 1mm Diameter of the motive 220 mm 220 mm 220 mm 220 mm pulling rolls Diameter of the motive 190 mm 190 mm 190 mm 190 mm pulling rolls Electrical Supply Supply voltage for power 550 /380 VAC 3 Phase ±10% 50 Hz -+ 3 % 3 phase Supply voltage for Control 110/220 /25VAC through double wound transformer 2.5 KVA Other 25V DC Enclosure main Size -App.2000mm x 600 mm x 500 mm, free standing, Protection – IP 55 Paint-powder coating Weight app.500 kg. To 900 Kg. Dimensions of adding material coil Inner Diameter 500 mm to 600 mm. Outer Diameter 800 mm to 1500 mm Width 800 mm to 1050 mm Coil weight 1200 Kg. to 2800 Kg 5
  • 6. CORE VALUES Customer Loyalty & Customer Satisfaction. Commitment to Quality. Continuous Communication Aim and achieve efficiency improvements and loss reduction. Be open to change and adopt best practices in operations and project management to improve systems availability, quality and security. Create an environment that motivates employee performance and values their contribution. Develop and train employees, enhance their skills by job rotation and job enrichment and encourage them to take greater responsibilities. Ensure that system reliability, safety and security are not compromised. Please contact for more details: REMSO CONTROL TECHNOLOGIES PVT. LTD. D-157, GREATER NOIDA EXPORT PROMOTION INDUSTRIAL PARK, KASNA, GREATER NOIDA, DIST:- GAUTAM BUDH NAGAR,201308,INDIA Phone: +91-120-4290183 , Fax: +91-120-4295183, Mobile :+91-9810339183 Email ID : info@remso.com , remso2002@gmail.com www.remso.com 6