Here's 5 Tips from the Weld Fixture Experts at Rentapen on designing Weld Templates. Weld Templates are similar but different to Weld Fixtures. A template is placed on a larger production part and is used to locate smaller parts (like tabs, hinges, and handles) so they can be tack welded or fully welded.
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5-Expert Tips for Pick-off Weld Templates
1.
2.
3. Light weight
Easy to lift and put into place by operator
Locates smaller parts to be welded onto
bigger parts
Usually (not always) used for initial tack
welding
5. Learn what holes or edges are
important to the location of the small
production parts that are being tacked
on.
6. If possible touch key surfaces on the
larger production part to locate your
template.
7. In this weld
template, a pin
inserted into a
hole on the big
production part
helps locate
the template
and thus the
smaller
production
parts to be
welded.