Hazard hunting mar 2010 across asset offshore

1. Offshore Hazard Hunting – Q1 2010
EHO Belanak FPSO – Wednesday - March 17, 2010

2. Hazard Hunting Team:
1. Hery Hardiyanto – Belida LGP
2. Suwarto – Hangtuah
3. Indra Gunawan – Matak
4. Surjadi Tanuwidjaja – Belanak OIM
5. M. Ali Adipermana – Ops Supt
6. Agus Supriyanto – Belanak OAC
7. Jajang Supriatna – CM Supv
8. Ketut Astari – Safety Leader
9. Didid WN – HSE Advisor

3. Belanak Workshop & Laboratory
Belanak MCR
Belanak FPSO – Wednesday - March 17, 2010

4. MCR & Workshop
MCR’s Toilet tile need to be repaired
Last inspection on January 2009
Replace broken flow meter on gas
cylinder
No flash back arrestor connected on
regulator & acetylene hose
OAC
OAC
OAC
OAC
Maintenance
Maintenance
Maintenance
Maintenance
Maintenance
Maintenance
Maintenance
Maintenance
Maintenance
Maintenance
Maintenance
Maintenance

5. Poor Housekeeping at Workshop
Top of elect transformer is very dirty
Improper Firex placement Improper Firex placement
Laboratory
Laboratory
Laboratory
Laboratory
Maintenance
Maintenance
Maintenance
Maintenance
Maintenance
Maintenance
Maintenance
Maintenance

6. Poor Housekeeping at Workshop
Chemicals was not store in one place Removed all unnecessary materials
Poor housekeeping in the E&I Room Poor housekeeping in the E&I Room
Maintenance
Maintenance
Maintenance
Maintenance
Maintenance
Maintenance
Maintenance
Maintenance
Maintenance
Maintenance
Maintenance
Maintenance
Maintenance
Maintenance
Maintenance
Maintenance

7. Poor Housekeeping at Workshop
Removed all unnecessary materials
Dirty wall & untidy cables
Dirty wall & untidy cables
Improper storage and obstruct
access way
Maintenance
Maintenance
Maintenance
Maintenance
Maintenance
Maintenance
Maintenance
Maintenance
Maintenance
Maintenance
Maintenance
Maintenance
Maintenance
Maintenance
Maintenance
Maintenance

8. Poor Housekeeping at Cold Store Room
Improper storage and obstruct access way
Maintenance
Maintenance
Maintenance
Maintenance
Maintenance
Maintenance
Maintenance
Maintenance
Maintenance
Maintenance
Maintenance
Maintenance
Maintenance
Maintenance
Maintenance
Maintenance

9. Workshop & Laboratory
Corroded fire extinguisher
Disconnect power cable without
identification
Loosen anti slip Removed plastic chair with proper
safe chair
Maintenance
Maintenance
Maintenance
Maintenance
Maintenance
Maintenance
Maintenance
Maintenance
Maintenance
Maintenance
Maintenance
Maintenance
Asset
Asset
Asset
Asset----Integrity
Integrity
Integrity
Integrity

10. Workshop & Laboratory
Unsafe electrical power close with
water
Improper elect transformer
installation
Loosen eye protection on drill
machine
Eye protection on drill machine
(after)
Maintenance
Maintenance
Maintenance
Maintenance
Maintenance
Maintenance
Maintenance
Maintenance
Maintenance
Maintenance
Maintenance
Maintenance
Maintenance
Maintenance
Maintenance
Maintenance

11. Workshop & Laboratory
Expired inspection tag
Expired inspection tag
Expired inspection tag
Laboratory
Laboratory
Laboratory
Laboratory
Laboratory
Laboratory
Laboratory
Laboratory
Maintenance
Maintenance
Maintenance
Maintenance

12. Belanak Process Area
- Main Deck
- Level 1
- Level 2
Belanak FPSO – Wednesday - March 17, 2010

13. Wire Sling Greasing
No lubrication on wire sling at Laydown
Pressure Gauge were over range at S5 L1 Pressure Gauge with no cover at P6L1
Maintenance
Maintenance
Maintenance
Maintenance
Maintenance
Maintenance
Maintenance
Maintenance
CLOSED
CLOSED
CLOSED
CLOSED

14. Flange Storage
Good flange arrangement Good flange arrangement
Chain was loosen from wheel at S6L1
Asset
Asset
Asset
Asset----Integrity
Integrity
Integrity
Integrity
Best
Best
Best
Best
Practices
Practices
Practices
Practices
Best
Best
Best
Best
Practices
Practices
Practices
Practices

15. Slips, Trips, and Falls
Tubing on grating creates STF at S5L1 Hose crossing on floor without tapes at
P5L1
Tubing on grating creates STF at P1L1
CLOSED
CLOSED
CLOSED
CLOSED
CLOSED
CLOSED
CLOSED
CLOSED
CLOSED
CLOSED
CLOSED
CLOSED

16. Unsafe Conditions
No insulation on hot pipe at S5L1 No insulation on hot surfaces at Heating
MediumS5L1
Unsecured blind flange at Cooling Water
S5L1
Unsecured blind flange at Cooling
System at S5L1
CLOSED
CLOSED
CLOSED
CLOSED
CLOSED
CLOSED
CLOSED
CLOSED
CLOSED
CLOSED
CLOSED
CLOSED
CLOSED
CLOSED
CLOSED
CLOSED

17. Hazardous waste
Hazardous waste inside Lube Oil Storage
Avoid corroded gas cylinder by provide
plastic grating at P5L1
Unsafe wooden step ladder at P4L1
Improper storage Lube oil containers at
P5L1
Maintenance
Maintenance
Maintenance
Maintenance
Maintenance
Maintenance
Maintenance
Maintenance
CLOSED
CLOSED
CLOSED
CLOSED
CLOSED
CLOSED
CLOSED
CLOSED

18. Same tag number equipment
Same tag number on both motors at Exp
Comp B SLO Pump (23PDE005B3)
Same tag number on both motors
(23PDE005B3)
Same tag number on both motors
Operations
Operations
Operations
Operations
Operations
Operations
Operations
Operations
Operations
Operations
Operations
Operations
CLOSED
CLOSED
CLOSED
CLOSED

19. FPSO Starboard side Level 2
Provide proper inspection tags Provide proper inspection tags
Water drinking found inside hose box Waste filters need to removed at S3L2
Operations
Operations
Operations
Operations
Maintenance
Maintenance
Maintenance
Maintenance
Maintenance
Maintenance
Maintenance
Maintenance

20. FPSO Starboard side Level 2
Broken grounding cable at S3L2
Hazardous waste need to removed Last ladder inspection on January 2010
Maintenance
Maintenance
Maintenance
Maintenance
CLOSED
CLOSED
CLOSED
CLOSED
CLOSED
CLOSED
CLOSED
CLOSED

21. Maindeck Starboard side
Sterile eye wash expired on Feb 2010
Low Battery on both radio at PMP Expired First Aid Kit at PMP & almost all
expired at FPSO
Doctor
Doctor
Doctor
Doctor
Maintenance
Maintenance
Maintenance
Maintenance
Doctor
Doctor
Doctor
Doctor

22. Belanak Warehouse & Machinery Space
Belanak FPSO – Wednesday - March 17, 2010

23. Warehouse & Machinery Space
Sterile eye wash with no inspection tag Firex Inspection tag was blank
Loose guarding on motor Loose guarding on motor
Service
&
Marine
Service
&
Marine
Service
&
Marine
Service
&
Marine
Maintenance
Maintenance
Maintenance
Maintenance
Maintenance
Maintenance
Maintenance
Maintenance
Service
&
Marine
Service
&
Marine
Service
&
Marine
Service
&
Marine

24. Warehouse & Machinery Space
Grounding cable was broken Badly Corroded jack trolley at machinery
space
Loosen anti slip on machinery space port
side
Step ladder was not provided anti slip at
port side
Maintenance
Maintenance
Maintenance
Maintenance
Maintenance
Maintenance
Maintenance
Maintenance
Service
&
Marine
Service
&
Marine
Service
&
Marine
Service
&
Marine
Service
&
Marine
Service
&
Marine
Service
&
Marine
Service
&
Marine

26. Thank you..see you on Western Hub……