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RDF OZONE DISINFECTION

Ing. Roberto Palazzolo – SRF ENERGY S.r.l.


    VENICE 2008 - 17/11/2008
RDF typical Production routes


     Drying & Sanification through
                                           Sanification and Drying on RDF
       Bio-stabilization of MSW
                                                                             Aerobic stabilization
                                                     MSW
            MSW shredding                                                     of Organic fraction
                                                 Mechanical
            bio-stabilization
                                               Sorting / Refining


                                                         Inert      Metals           Stabilized
              Mechanical                        Raw                                   Organic
            Sorting / Refining                  RDF                                   Fraction

                                              Ozone
                                            Sanification


                 Metals    Inert             Physical
                                              Drying
       RDF
                       High quality RDF                                        High quality RDF
                                          Dry & Sanitized RDF
High
Calorific                                                  High Calorific
Waste                                                      Waste
Ozone Properties and Production
                                                   Table 1


                   Molecular weight                                   48g/mole
                   Density relative to air                            1.66
                   Specific weight at 0°C and 760 mm HG               2.143 kg/mc
                   Formation heat                                     34.5 kcal/mole
                   Boiling point                                      -112°C (dark blue liquid)
                   Freezing point                                     -193°C (dark red solid)




Corona discharge
                                             Low voltage electrode



                      O 2                       Discharge section                      O +O
                                                                                        2   3




                                                 Dielectric

                                             High voltage electrode
Experimental Equipments used in the study


Shredder / RDF




     Ozone testing unit




            Pilot contact reactor
Technology validation in the pilot plant run..........

                                                                                                                             Oxygen Flowrate 3 lt/min
         1E+07                                             100                                       1,00E+10
                                                           95
                                                           90
                                                           85
                                                           80
                                                           75                                        1,00E+09
                                                           70
         1E+06




                                                                 % Removal Efficiency
                                                           65
                                                           60
                                                           55
 CFU/g




                                    48 h       72 h




                                                                                         CFU/g
                         24 h                              50                                        1,00E+08
                                                           45
                                                           40
                                                           35
         1E+05
                                                           30
                                                           25                                        1,00E+07
                                                           20
                                                           15
                                                           10
                                                           5
         1E+04                                             0                                         1,00E+06
                 blank     24         48         72                                     hours                        0          24           48           72         110
 A@1 lO2/min     2E+06   2,40E+05   2,67E+05   2,79E+05                                  Blank                    1,31E+09   9,80E+08    1,50E+09       1,60E+09   1,40E+09
 B@ 2 l O2/min   2E+06   2,40E+05   2,67E+05   2,79E+05                                  A - contact time 12 min 1,80E+06    2,50E+06    2,00E+06       2,20E+06   4,90E+06
 Ef f.% A                  79,6        77         76                                     B - contact time 8 min   5,10E+06   5,90E+06    6,40E+06       5,80E+06   9,30E+06
 Ef f.% B                  89,8        89         88                                                              1,00E+07   1,10E+07    4,80E+07       5,50E+07   1,00E+08
                                                                                         C - contact time 4 min


Different O2 (i.e. O3) flowrates                                                        Different contact time

Contact time: 12 min                                                                    O2 flowrate: 3 lt/ min
Magliano Project : 40,000 ton/y Structure quality RDF
                                                             Project
                                                                     High

.......The First industrial scale                                                 40%                  60%

Plant will be operated by SRF
Energy in the new Magliano (CN)
high quality RDF plant
                                                                      One of the most important waste management company in Italy


                                                                      Technology company and RDF-HQ trader




                              General Overview

                                                   Existing Dry fraction production plant :
                                                   UNIECO is a 20 years concessionaire

                                                Upgrading to High quality RDF production




       Landfill expansion with biogas energy recovery
Magliano Project : 40,000 ton/y High quality RDF




Post-processing of the Dry fraction from an existing MBT plant
The system is designed in order to meet strict specification for:

 Size : < 20 mm (15 mm optional) , size is controlled by the bottom sieve

 Odors and Biostabilization: Ozone technology from PRAXAIR is applied

 Moisture: Physical drying technology will be applied

 Calorific Value: Plastic adding by weight controller has been foreseen

 Chlorine: Daily lab test on automatic collected samples will be done
Magliano Project : 40,000 ton/y High quality RDF


Ozone – RDF screw contactor

                                                               Ozone Destroyer




RDF Capacity:            7,5 ton/h

O3 production: 10 kg/h

                 Ozone Reactor
Magliano Project : 40,000 ton/y High quality RDF



             electricity   Cogeneration of Heat and
                           Electricity
                           The plant will run using the electrical
                           and heat energy produced by the
                           landfill gas generator. The electricity
                           produced will be 450 kWe, together
                           with Heat up to 650 kWth.


                Heat




                              Heat
                              The remaining required heat to
      Heat                    dry RDF will be produced by a
                              biomass boiler




CO2 Emitted = ZERO
Rdf Ozone Disinfection

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Rdf Ozone Disinfection

  • 1. RDF OZONE DISINFECTION Ing. Roberto Palazzolo – SRF ENERGY S.r.l. VENICE 2008 - 17/11/2008
  • 2. RDF typical Production routes Drying & Sanification through Sanification and Drying on RDF Bio-stabilization of MSW Aerobic stabilization MSW MSW shredding of Organic fraction Mechanical bio-stabilization Sorting / Refining Inert Metals Stabilized Mechanical Raw Organic Sorting / Refining RDF Fraction Ozone Sanification Metals Inert Physical Drying RDF High quality RDF High quality RDF Dry & Sanitized RDF High Calorific High Calorific Waste Waste
  • 3. Ozone Properties and Production Table 1 Molecular weight 48g/mole Density relative to air 1.66 Specific weight at 0°C and 760 mm HG 2.143 kg/mc Formation heat 34.5 kcal/mole Boiling point -112°C (dark blue liquid) Freezing point -193°C (dark red solid) Corona discharge Low voltage electrode O 2 Discharge section O +O 2 3 Dielectric High voltage electrode
  • 4. Experimental Equipments used in the study Shredder / RDF Ozone testing unit Pilot contact reactor
  • 5. Technology validation in the pilot plant run.......... Oxygen Flowrate 3 lt/min 1E+07 100 1,00E+10 95 90 85 80 75 1,00E+09 70 1E+06 % Removal Efficiency 65 60 55 CFU/g 48 h 72 h CFU/g 24 h 50 1,00E+08 45 40 35 1E+05 30 25 1,00E+07 20 15 10 5 1E+04 0 1,00E+06 blank 24 48 72 hours 0 24 48 72 110 A@1 lO2/min 2E+06 2,40E+05 2,67E+05 2,79E+05 Blank 1,31E+09 9,80E+08 1,50E+09 1,60E+09 1,40E+09 B@ 2 l O2/min 2E+06 2,40E+05 2,67E+05 2,79E+05 A - contact time 12 min 1,80E+06 2,50E+06 2,00E+06 2,20E+06 4,90E+06 Ef f.% A 79,6 77 76 B - contact time 8 min 5,10E+06 5,90E+06 6,40E+06 5,80E+06 9,30E+06 Ef f.% B 89,8 89 88 1,00E+07 1,10E+07 4,80E+07 5,50E+07 1,00E+08 C - contact time 4 min Different O2 (i.e. O3) flowrates Different contact time Contact time: 12 min O2 flowrate: 3 lt/ min
  • 6. Magliano Project : 40,000 ton/y Structure quality RDF Project High .......The First industrial scale 40% 60% Plant will be operated by SRF Energy in the new Magliano (CN) high quality RDF plant One of the most important waste management company in Italy Technology company and RDF-HQ trader General Overview Existing Dry fraction production plant : UNIECO is a 20 years concessionaire Upgrading to High quality RDF production Landfill expansion with biogas energy recovery
  • 7. Magliano Project : 40,000 ton/y High quality RDF Post-processing of the Dry fraction from an existing MBT plant The system is designed in order to meet strict specification for:  Size : < 20 mm (15 mm optional) , size is controlled by the bottom sieve  Odors and Biostabilization: Ozone technology from PRAXAIR is applied  Moisture: Physical drying technology will be applied  Calorific Value: Plastic adding by weight controller has been foreseen  Chlorine: Daily lab test on automatic collected samples will be done
  • 8. Magliano Project : 40,000 ton/y High quality RDF Ozone – RDF screw contactor Ozone Destroyer RDF Capacity: 7,5 ton/h O3 production: 10 kg/h Ozone Reactor
  • 9. Magliano Project : 40,000 ton/y High quality RDF electricity Cogeneration of Heat and Electricity The plant will run using the electrical and heat energy produced by the landfill gas generator. The electricity produced will be 450 kWe, together with Heat up to 650 kWth. Heat Heat The remaining required heat to Heat dry RDF will be produced by a biomass boiler CO2 Emitted = ZERO