The document describes the capabilities of CMA/Flodyne/Hydradyne, including engineering, fabrication, field services, distribution, and training. It highlights the company's hydraulic and electrical panel assembly, field service and repair, customer service, and many integrated hydraulic systems it has designed and implemented for customers. The company aims to showcase its full range of fluid power and motion control services beyond its core identity as a fluid power distributor.
2. Hello,
When people visit our facility or work with our sales people, the most common thing we hear is that “I didn’t know
you...sold that or did this.” We have two goals in presenting this collection.
1. Compile a pictorial sample of our capabilities.
2. Get you to say “I didn’t know CMA/Flodyne/Hydradyne did that.”
We have been in business for more than 30 years and many of you know
CMA/Flodyne/Hydradyne as a fluid power company, but we are much more.
Motion & Logic Controls
Hydraulics, Pneumatics & Electrical
Machine Safety
Field Service and Repair
Engineered Systems
Warehouse & Distribution
Give us a chance to serve you, and thanks for your continued support.
Regards,
Harry Aghjian Rob Shepherd
Harry Aghjian Rob Shepherd
Wisconsin Sales Manager Illinois Sales Manager
CMA/Flodyne/Hydradyne CMA/Flodyne/Hydradyne
3265 Gateway Road, STE 300 1000 Muirfield Drive
Brookfield, WI 53045 Hanover Park, IL 60133
3. Company Overview
What we do:
Full Service Distributor Representing Industry’s Leading
Suppliers of Pneumatics, Hydraulics and Motion/Logic Controls
Complete In-House Design & Fabrication Services
Field Service & Repair, Start-Up Services
Industrial & Product Training
We Serve Machine Builders & Industrial End Users
Located Primarily in Illinois, Indiana, Iowa & Wisconsin
Who we are:
Brookfield, WI Office
A Locally Owned Company Since 1974
and Distribution Center
A Growing Company Investing in New Technology to
Deliver Leading Edge, Competitive Customer Services
CMAFH Corporate Culture Positively Impacts our
Communities with Planned Donations of Time, Money &
Product to United Way, Food Banks, Area Schools, more.
Over 100 Employees who Care about Your Success
Hanover Park, IL Office and Distribution Center
4. Value-Added Capabilities
Engineering Fabrication & Field Service &
Hydraulics
Custom Power Unit Design Subassembly Repair
AutoCAD documentation packages
Motor Starter control integration Fabrication &
Hydraulics
Power Units
Hydraulics
System Troubleshooting
Turnkey Fluid Power Systems
Pneumatics
Subassembly
Manifold Assemblies
Hydraulic System Rebuilds
Installation
Startup
Design Custom Pick & Place Assemblies Controls Wiring and Testing Preventative Maintenance
Hydraulic, Pneumatic, Electrical
Automation Systems & Subsystems We Repair Hydraulic Components From Most
Applications
Pneumatics
AutoCAD documentation packages Manufacturers
Pneumatic Panels
Power Units
Controls Manifold Assemblies
Manifold Assemblies Pneumatics
PLC/PC Control Pick & Place Units
Hydraulic System Rebuilds System Troubleshooting
Vision Systems Subsystems Installation
Pneumatic Panels
Turnkey Motion Control Systems Pump and Cylinder Repair
Manifold Assemblies
Controls
PLC/Motion Programming Pick & Place Units
Electrical Panels Controls
Complete Electrical Documentation Subsystems
Cable Assemblies Program Modification
Complete Linear Motion Solutions
Cartesian Robot Assembly
Electrical Panels Startup
Custom PCB Design
Cable Assemblies
Electrical Subsystems Troubleshooting
UL 508 Control Panels Cartesian Robot Assembly
Motor Starter Panels Installation
Motor Starter Panels
Aluminum Framing & Machine Guarding Aluminum Framing & Machine Guarding Aluminum Framing & Machine Guarding
Frame Assembly
Machine Base and Guarding Design Frame Assembly Frame installation
Frame Kitting
Electro-mechanical Machine Safety Integration Frame Kitting Safety Assessment
3D Autocad Electrical Safety Components Mounting & Wiring Safety Installation and Troubleshooting
Clean Rooms
Barrier Guard Design
12. Field Service & Repair
Hydraulic, Pneumatic and Electrical Repair
Retrofit and Remanufacture Program
Emergency After-Hours Service Line: 888-356-3963
Field Service
Component Repair
System Troubleshooting
Installation & Start-up
Preventative Maintenance
Fluid Service
Machine Guarding & Light Curtain Integration
In House Repair
Authorized repair facility for Bosch Rexroth and Tokyo Keiki
We repair most manufacturers brands of valves, pumps, and cylinders.
We use only original new factory service parts and components
All repaired or replacement components will receive up to a one year
warranty based on workmanship or material failure
Before
After
Before After
13. Distribution
175+ boxes shipped daily
Same day shipments through 6:00 p.m.
52,000 square ft warehouse & manufacturing space
Local inventory in excess of $5,000,000
We are the region’s largest stocking distributor for Bosch
Rexroth, Sun Hydraulics, Hydac, Rittal, Colder, more.
Will-call counter for in person service & immediate pick-up
Bar code technology for accurate inventory, rapid response
14. Customer Service & Engineering
20 Customer Service Representatives
Available to Take your Calls
17 System Engineers, Field Engineers,
Programmers & CAD Designers who Specialize in
Integrating Fluid Power, Motion Control &
Assembly Components into a Single-Source,
Cost-Effective Solution
19. System Manuals
Interactive CDs include:
Drawings/Schematics in DWG & PDF
Bill of Materials
Datasheets for each Component
Start-Up Instructions
23. Integrated Turnkey Hydraulic System
Custom Power Unit to Meet Customer Specifications
Reduced Noise Levels
Increased Tonnage
Stock Inventory Parts Used
Components & Wires Tagged/Identified Including Terminal Panel
Installation and Start-Up at Customer Facility
Pump Runs 4 Bonding Presses for Automotive Clutches
3 Custom Manifolds for Speed and Tonnage Controls, One
Remotely Mounted
5 Gallon Accumulator & Safety Block to Increase Cycle Rate,
Protect System
Heavy Duty Reservoir and Isolation Mounts to Maintain Low
Noise Level
Off-Line Filtration and Cooling Loop
Digital Read-Outs of Pressures and Temperature for
Customer Monitoring
Another Custom Solution by
24. Central Hydraulic System
1200 Gallon Reservoir for Central
Hydraulic System
420 HP 315 GPM 3000 PSI Pump/
Motor System
Central System Designed To Cycle
Pumps On/Off Automatically
Another Custom Solution by
25. Mobile Filter Cart with Pump
33 GPM to 200 psi
16’ Hoses to Reach System Locations
Pump Motor Starter Control
Large Dirt Holding Capacity Filter
using Off-The-Shelf Filter Elements
Electrical Indicator Shows when to
Replace Filter Element
Bypass Relief for Safety
Custom Cart with Wheels & Drip Pan
Holds Hoses, Wands & Electrical
Disconnect Box
Another Custom Solution by
26. L-Shaped Hydraulic Power Unit
50 HP Motor
Variable Volume Pressure
Compensated Piston Pump
L-Shaped Reservoir
Air over Oil Heat Exchanger
Another Custom Solution by
27. Power Unit with Custom Manifold
100 Gallon Reservoir
50 HP Motor
Custom Multi-Station Manifold
Pressure and Return Filtration
Water over Oil Heat Exchanger
with Water Modulating Valve
Another Custom Solution by
28. Vacuum Stuffing/Filling Machine
Unique Space Saving Design
Transforms Stainless Steel
Frame into Hydraulic Reservoir
Improved, Consistent Finished
Products at High Flow Rate
Bosch Rexroth Closed Loop
Hydrostatic Pump
Hydac Air/Oil Heat Exchanger
Another Custom Solution by
29. 3600 Ton Expander
Operates 48” Bore Hydraulic Cylinder to
expand and size to +/- .001” Large Steel
Rings to be used for Bearing Races
215 GPM, Max Pressure 5000 PSI
Fixed & Variable Volume Hydraulic Pumps
Black Oxide Coating on Manifold for both
Appearance & Reduced Painting Time
Incorporates Hydraulic Logic Cartridge
Technology & Standard NFPA Directional
Valve Technology to Accommodate Large
Flow Rates & Close Tolerance Positioning
Another Custom Solution by
30. Forging Press Manipulator Control
Upgrade/Rebuild of 1960’s Era
Forging Manipulator
Designed Two Custom Ductile Iron Manifolds
for Fewer Leak Points
125 HP Electric Motor with Horsepower
Limiting Remote Control Operated Piston
Pumps
Offline Filter/Cooling Loop Design
Onboard Electronic Proportional Valves for
Precise Control from Remote Operator Station
Repaired/Rebuilt some Components for
Significant Cost Savings
Another Custom Solution by
31. Hydraulic Power Unit With Low Profile Reservoir
Variable Volume Pressure
Compensated Piston Pump
Single Station D08 Manifold
Rear Mount Case Drain Cooler
Dual Return Line Filter
Low Profile Reservoir
Another Custom Solution by
32. Multi HP Controlled Hydraulic System
Vertical Mounted Motor/Pump
Assemblies
Off Line Cooling & Filtration
Electronic Pressure & Flow
Control on 12 GPM Pumps
Mechanical Constant Power
Control on 38 GPM Pumps
500 Gallon Reservoir
Another Custom Solution by
33. Accumulator Stand
Stand With Seven
15 Gallon Bladder
Accumulators
System Designed for
Emergency Municipal
Water Treatment Center
Another Custom Solution by
34. Proportional Hydraulic System
50 Gallon JIC Reservoir
D07 Proportional Valves
Sandwich Pilot Operated Checks
Pressure Reducing Valves &
Gauges
Mounted on High Flow D07
Manifold
Another Custom Solution by
35. Four-Axis Hydraulic System
Variable Volume Pressure
Compensated Piston Pump
4 Station Valve Manifold
5 Pressure Switches with
Integral Visual Gauges
Pressure Filter
In-tank Return Line Filter
Rear Mount Heat Exchanger
Another Custom Solution by
36. Steel Mill Furnace Ladle Control
Custom Ductile Iron Manifold
Includes
Tap Hole: Open/Close &
Lock Control
Ladle: Lift & Swing Control
Roof: Proportional Swing &
Lift Control
Each Station Includes Manually
Operated Isolation Bodies under
each Valve for Safety
Another Custom Solution by
37. Complex Custom Power Unit
80 Gallon Reservoir
30 HP Electric Motor
Multiple Pump System
2 Piston Pumps
2 Gear Pumps
Hydraulically Driven
“Air Over Oil” Heat Exchanger
Duplex Return Filter
Another Custom Solution by
38. Auto Gauging Control for Mill Applications
Custom Ductile Iron Manifold
Controls Thickness of Material
during Mill Production
Utilizes Servo Technology to
Maintain Precise Material Thickness
Another Custom Solution by
39. Dual Drive Power Unit
100 Gallon Reservoir with
Drip Stand
Dual Pump Motor Assemblies
Pressure & Return Line
Filtration
Another Custom Solution by
40. Transformer Vessel Leak Tester
Layback Machine for Testing Welds on
Electrical Transformers
Proportionally Controlled Hydraulics &
Pneumatics
HMI Touch Screen for Customer Control &
Changing Parameters
Incorporates Linear and Pressure
Transducers for Feedback to Controller
Another Custom Solution by
41. Hydraulic Trainer
Operating Specifications of Trainer
Operating Pressure - 1250 PSI Continuous,
up to 3000 PSI at Reduced Flow
Flow – up to 8 GPM
Drive Power - 3HP
Electrical Supply - 230/460VAC 20/10 Amps
Components Include
Direct & Pilot Operated Relief Valves
Panel Mounted Pressure Gauges and Shut-off Valves
Manually & Electrically Operated Directional Control
Valves
Flow Control Valves, Check Valves & Flow Meters
Gear Motor
15 Hose Assemblies for Component Connections
Hydraulic Cylinder for Load Simulation
Hydraulic Cylinder for Regeneration Simulation
Another Custom Solution by
43. Automotive Assembly Line Flow Rack
Standard Bin or Custom Carriage
Adjustable Angles & Height
Holds up to 300 lb per foot
Custom Length & Width
Another Custom Solution by
44. Structural Aluminum Alignment Fixture
Alignment Fixture for Helix
Spectrometer
Adjustable Frame
Manual Slide Rails
Adjusts Left or Right
90 x 90mm Aluminum
Designed to Handle Heavy Loads
Another Custom Solution by
45. Multiple Workstations
37 Custom Workstations
Internal Pneumatic Header Design
On-site Assembly & Testing
Flexibility and Safety
Butcher Block Worktops
Another Custom Solution by
46. Custom Workstation
Bin Rack Panel
Heavy Duty Rollers for Pallets
Multiple Test Stations
Multiple Pallet Positioning Areas
Overhead Brackets for Test
Equipment, Lighting & Tools
Another Custom Solution by
47. 2 Position Rotary Dial Workstation
Light Weight Station
Sturdy Assembly
Flexibility of Mounted Positions
for Hardware
Easy Access for Maintenance
Another Custom Solution by
48. Structural Aluminum Control Station
Machine Interface Control
Panels
Control Manufacturing Line
Keyboard Drawer
PLC/PC & Drives
Ergonomic Design
Latching Cabinet Doors
Another Custom Solution by
49. Custom Truck Box
Roll-up door or sliding doors
Diamond Plate Panels
Withstands Road Vibration
Another Custom Solution by
50. Packaging Guard
All Smooth Profiles
Rounded Corners
Safety “No Pinch” Handles
Another Custom Solution by
51. Secure Gauges Display Case
Fully Extendable Drawers
Clear view
Mobile Cart
Non Slamming Shelf Slides
Another Custom Solution by
52. Multiple Conveyor Flow Rack
Guided Rollers
Attached Work Surface
Mount for Assembly Descriptions
Another Custom Solution by
53. Three Sided Guard
Custom Angles
Lift off Hinges for Easy Access
Clean-Look Profiles
Another Custom Solution by
54. Portable Displays & Trade Show Booths
Structural Aluminum Framing Lightweight, Durable & Easy to Install
Design, Cut & Assembled to meet Customer Requirements
Another Custom Solution by
55. Flow Rack
Lean Technology
Easy Access
Overhangs Workstation
Visual System for Part Replenishment
Another Custom Solution by
56. Custom Guard
1” Black PVC Coated Mesh
Detent/Handle
OSHA Approved
Adjustable Conveyor Height
Another Custom Solution by
57. Packaging Guarding
Full Access Guarding
Canopy Doors
Degree Profiles
Another Custom Solution by
58. Lean Manufacturing Work Cell
Custom Size & Design
Ergonomic
Integrated Component Flow
Racks
Adaptable for Multiple Products
Custom Lift Gate for Access to
Test Fixture
Built-in Pallet Transfer System
Another Custom Solution by
59. Lean Workflow Storage System
Mobile Carts with Extendable Shelves
Lock-in, Lock-out Sliding Shelves
Weighted Steel Plates for Counterbalance
Another Custom Solution by
60. Custom Laboratory Enclosure
Self Standing Door
Temperature Control
Noise Control
Humidity Control
Another Custom Solution by
61. Clean Room Enclosure
Class 10,000 Clean Room Assembly
Mounted to Injection Mold Machine
Ceiling Mounted HEPA Filters
Sliding Doors for Conveyor Pass
Through & Part Eject from Molding
Machine
Another Custom Solution by
63. Stamping Robot for Medical Application
Fully Integrated Turnkey System
3-Axis Cartesian Robot
(2 Servo, 1 Pneumatic)
Bosch Aluminum Table & Guard
Light Curtain Protected
Smart Relay/HMI for Setup & Diagnostics
Download Points from Excel to Robot
Another Custom Solution by
64. Hydraulic Test Stands
Integrated System
Utilizing Structural Aluminum Framing
Electrical Industrial Control Products
Pressure & Temperature Feedback
Transducers
Flow Feedback via Positive
Displacement Flow Meters
Project Included Install,
Set-up & 1st Run
Another Custom Solution by
65. Clamping Circuit
Integrated System
Electrical
Hydraulic
Pneumatics
Air over Oil Pressure Booster
Another Custom Solution by
66. Air System Module
Integrated Pneumatic
& Electrical System
Compact Size
4 Station Manifold
3 Station Valve Manifold
3 Regulator Pressure Controls
Interface Terminal Box
Pre-drilled Mounting Plate
Assembled & Tested
Another Custom Solution by
67. Custom Control Panel for Mobile Truck
Mobile Railway Track Welding Truck
AB PLC
Phoenix Contact Power Supplies
Eaton XT Contactors
Moeller FAZ Circuit Breakers
Rexroth Amplifier Card VT-VRRA1
Eaton 30.5mm Pushbuttons
Another Custom Solution by
68. Integrated Workcell
3 Meter X & X’ Axis
1 Meter Y Axis
Vario Flow Conveyor
4 Stop Stations
Completely Integrated
Another Custom Solution by
69. 3 Axis Servo Control—Spring Machine
3 Enclosure Solution
3 Servos/Drives
1 Air Conditioning Unit
1 Multi-Axis Motion Control
Pre-made Cables
Program & Install
Another Custom Solution by
70. 2 Axis Corrugated De-Stacker
4 Vertical Z Axis Cylinders
X Axis Rodless Cylinder
Integrated Vacuum Cups
Valve Control Unit
Delivered Fully Assembled
Another Custom Solution by
71. VisionPak Machine
7 Axis Electrical Cabinet Integrated in
Machine Guarding
32 Axis Bosch Rexroth PAC with all Motion
Programmed in Ladder Logic, with
Integrated Profibus Master for Remote I/O
PAC includes Ethernet Interface for
I/P Slave Communication and
HMI OPC Communication.
PAC is Open Architecture and Accepts
Phoenix Inline I/O—i.e. 6 Zone
Temperature controller on this PAC
Profibus Slave Bosch HF03LG Pneumatic
Manifolds
Bosch Pneumatic Proportional Regulator
(ED05) for Web Tension Control and
Registration
Single Power/Control Cable leaving Cabi-
net for Daisy Chained Servos—Integrated
Drive/Motors (Qty 6 Indradrive Mi’s)
Another Custom Solution by
72. Pneumatic and Electrical Control Panel
Integrated System Provides Proportional
Air Pressure to Three Independent
Cylinders to Maintain a Constant Force on
Load Cells during Testing
Electrical
Phoenix Contact Power Supply
Phoenix Contact Terminals
Eaton PLC
Moeller Breakers
Moeller Disconnect Switch
Moeller Pushbuttons
Beijer Color Touchscreen
Pneumatic
Proportion Air QB2 Valves
Proportion Air Transducers
Clippard Spring-Return Valves
Bosch Rexroth Quick-Disconnect Fittings
Bosch Rexroth Cylinders
Another Custom Solution by
73. Electrical Disconnect
Integrated System
Electrical
Hydraulic
Pneumatic
Motor Starter Controlling
Pump/Motor and Accumulator
Disconnect for Plastic Mold
Injection Screen Changer
Another Custom Solution by
74. Control Panel
Integrated System
Electrical
Hydraulic
Pneumatic
3 Station Manifold
3 Pressure Switches Wired to
Junction Box
Easy Integration to Machine
Another Custom Solution by
75. Conveyor Control Panel
Integration of
Relay Control
PLC
MFD
Complete System Built to
Customer Specifications
Design
Program
Build
Commission
Another Custom Solution by
76. Industrial Control Panel
Integration of
Servo Motor
PLC
Graphic Keypad Screen
Fuseless Technology
Turnkey System
Design
Build
Program
Commission
Another Custom Solution by
77. 125 HP Power Unit
Modular PLC
15” Touchscreen
Fuseless Motor & Controls Protection
Fully Integrated Unit
Removing the Need for Field Wiring
Network Printing Capability
Programmed, Wired, Plumbed
to Customer Specifications
Another Custom Solution by
78. Industrial Control Panel
Fuseless Technology
Safety Relay Integration
Stepper Drive Integration
Graphical Touch Screen Integration
Another Custom Solution by
80. 20 Door Control Cabinet
Rittal TS8 Modular Enclosure Assembled & Delivered in Five Days
8 Double Door Enclosures (2000 x 1200 x 600)
3 Single Door Enclosures (2000 x 800 x 600)
1 Flange Mount Disconnect Door (2000 x 800 x 600)
Another Custom Solution by
81. Pump Control Panels
Fuseless Design
Interchangeable, Adjustable
Overloads
Finger Safe
UL Approved
Another Custom Solution by
82. Modular Emergency Stops for Machine Safety
Custom Mounting Bracket
M12 Connector Pre-wired
Indicator LED
Redundant Contacts
Another Custom Solution by
83. Industrial Control Panel
Fuseless Technology
Turnkey System
Design
Programming
Build
Debug
Another Custom Solution by
84. Industrial Control Panels
Fuseless Motor Control
Turnkey System
Design
Build
Commission
Another Custom Solution by
85. Custom Operator Pushbutton Station
HMI Touch Screens
Industrial PCs
Operator Consoles
Pendant Stations
Another Custom Solution by
86. Motor Control
6 Axis Control
Motor Protectors Installed
Power Supply & Circuit
Breakers Wired
Field Cutouts & Wiring
Complete
Another Custom Solution by
87. High Frequency 2 Axis Servo Feeder Control
Modular Design
5.7” Touchscreen
Servo Control with Encoder
Feedback
RS485 Communications
Another Custom Solution by
88. Sensorless Vector Drives
Conveyor Control Panel
Applications where More
Precision is Necessary
Eaton Adjustable Frequency
Drives MVX9000
Eaton EZ800 Programmable
Relays
Eaton XTPR Motor Protection
Phoenix Contact 1PDT Relays
Another Custom Solution by
90. Dual Pneumatic Ejector System
Fast Response
High Flow
Clean Appearance
Inventory Cost Reduction
Purchasing Cost Reduction
One Part Number for 36
Individual Parts
Another Custom Solution by
91. Custom Acrylic Logic Circuit
12 Station Manifold Assembly Small Footprint
Single Output Port 3 Selectable Inputs: 22 PSI,
80 PSI, 28” Hg Vacuum
Another Custom Solution by
92. Custom Pneumatic Manifold Assembly
Complete Assembly Reduces
Labor for the Customer
More Reliable Product for
Application
Space Saving Package
Adaptor Plate for Field Retrofits
Another Custom Solution by
93. Custom Valve Manifold Assembly
Compact Design
Side Pressure Exhaust Ports
Integrated Push To Connect Fittings
(2) 3 Way Solenoid Valves
(2) 4 Way Solenoid Valves
Custom Mounting
Another Custom Solution by
94. Monitor & Control Panel
Engine Paint Line Leak Detection
Monitors Proportional
Pressure & Flow
Control Pressure 2 PSI
Monitor Pressure: 5 SCFM
Fault: >2.5 PSI and/or 7 SCFM
Result: 55 SCFM at 80 PSI
Another Custom Solution by
96. Automated Diaphragm Pump Counter
Preset Counter
E-Stop Button
Explosion Proof
Suitable for Hazardous
Applications
Another Custom Solution by
97. Pneumatic Door Opener Closer
Obstruction Sensing/
Automatic Open
Controls Actuation of
Rod-less Cylinder For
Long Travel
Operator Controls From
Both Sides Of Door
Provides Installation
Flexibility
Chain Pull Or Push-Button
Actuation
Another Custom Solution by
98. These capabilities brought to you by
the CMA/Flodyne/Hydradyne
Systems Group.
Manager: John Hugunin
Thank you for viewing our capabilities!
If you have any questions, please email us at sales@cmafh.com or telephone:
Brookfield, WI: (262) 781-1815 Hanover Park, IL: (630) 563-3600
www.cmafh.com