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NEYVELI LIGNITE
CORPORATION LIMITED
  ‘Navaratna’ – A Government of India Enterprise

          The Black Pride of Tamil Nadu
IT ALL STARTED WITH…
‘Navaratna’ Enter prise
NLC INSTITUTIONS

1. Mines
     i. Mine I
     ii. Mine IA
     iii. Mine II

2. Thermal Power Stations
     i. TPS I
     ii. TPS I Expansion
     iii. TPS II

3. Fertilizer plant
BLACK DIAMOND

Fixed       20%
Carbon
Ash         3%
Moisture    53%
Volatile    24%
Matter
Calorific   2400
value       KCal/Kg
A brief look on


VARIOUS INSTITUTIONS
MINE I

 Area of 26.69 sq.kms. with a reserve of 365 million tones.

 Production capacity of 10.5 million tones of lignite per annum

 Feeds lignite to the 600 MW capacity of First Thermal Power Station
and 420MW Thermal Power Station I Expansion.

 The lignite seam was first exposed in August 1961 and regular mining
of lignite commenced in May 1962.

 Overburden thickness : 50-95 metres, lignite thickness : 10-23 metres.
MINE IA

 Capacity of 3 million tonnes of lignite per annum.

 Reserve of 120 million tonnes

 Area of 11.6 sq.kms.

 The excavation of overburden commenced on 30th July 2001 and
the lignite production commenced on 30th March 2003.
MINE II

 Capacity 4.7 MT of lignite per annum
 Area of 26 sq.kms. with 390 million tonnes reserves.
 The initial mine cut was started in April 1981. The lignite seam
was first exposed in September 1984 and regular lignite mining
commenced from March 1985.
 Overburden thickness : 50-100 m and the lignite thickness : 8 to
22m.
TPS I

 Indo-Soviet Collaboration
 Capacity : 600MW
 Commissioned with one Unit of 50 MW in May 1962.
 Presently this Power Station consists of six units of 50 MW each and three units
of 100 MW each.
 The Power generated from this Thermal Station is fed to the Grid of Tamil
Nadu Transmission Corporation Limited(TANTRANSCO),the sole beneficiary.
 From 01.01.2007 Availability Based Tariff is used.
TPS IA

 Capacity - 2 X 210 MW

 Date of Govt. Approval - 12.02.1996

 Lignite Requirement - 2.94 Million Tonnes per annum

 Lignite source - MINE - I Expansion (4 MT / ANNUM)
TPS II
 Thermal power station - II has been a major source of power to all southern
states of India.
 Capacity - 1470MW
 Consists of 7 units of 210MW each.
 The first 210MW unit was synchronized in March 1986 and the last unit in June
1993.
 Meeting the needs of Southern States viz., Tamil Nadu, Kerala, Karnataka,
Andhra Pradesh and Union Territory of Pondicherry
Details on


HUMAN RESOURCES
TOTAL CORPORATE
    POPULATION
Type of Employee   Count Number
   Executives         4031
 Non-executives       7899
    Labour            6504
     Total            18434
WELFARE TO EMPLOYEES

 Township with over 21000 houses
 Subsidised transport
 Medicare with 369 bed hospital (being expanded to 500) supported by
5 peripheral dispensaries.
 Canteens - 8 Industrial Canteens.
 Education - 34 schools and 1 college in Neyveli Campus.
 Sports with all infrastructural facilities..
VILAI PATTIYAL OF SEZ
The giant’s burst


POWER PRODUCT
  DISPATCHES
TPS I

                  Power Generation : 600 MW
           ( 6 * 50 MW + 3 * 100 MW) in 9 units


      ALLOTED TO                            %
       TNEB Export                         79%
   Station Consumption                     12%
       NLC schemes
                                            9%
(Mines, Township & others)
TPS IA

             Power Generation : 420 MW
             ( 2 * 210 MW ) in 2 units

 ALLOTED TO                               %
     KPTCL                               22.00
      KSEB                               14.00
     TNEB                                46.00
     PONDY                               3.00
Unallocated power                        15.00
Power Generation : 1470 MW
TPS II               ( 7 * 210 MW ) in 7 units


 ALLOTED TO           %                  ACTUAL
Andhra Pradesh        19                  277 MW
   Karnataka          14                  199 MW
     Kerala           10                  153 MW
   Tamil Nadu         30                  441 MW
  Pondicherry         5                   80 MW
   NLC (Aux &
    Internal          7                   100 MW
  consumption)
Unallocated share     15                  220 MW
Project brief on


FUTURE PLANS
COMMISSIONING
   PROJECT           CAPACITY
                                    SCHEDULE
                                   Commissioned in
Mine-II Expansion     4.5 MTPA
                                     March 2010
                                   Unit-I Dec 2010
TPS-II Expansion     2x250 MW
                                   UNit-II Jun 2011
   Barsingsar                      Commissioned in
                     2.10 MTPA
Mine(Rajasthan)                     January 2010
   Barsingsar                      Unit-I Jun 2010
                     2x125 MW
Power(Rajasthan)                   Unit-II Sep 2010
Coal based power                   Unit-I Apr 2012
                     (2x500 MW)
 project Tuticorin                 Unit-II Aug 2012
Thank you

                                                           By
                                     Santhosh Sachithanantham
                                               EEE final year
                                                     SMVEC
                                    batmansanthosh@gmail.com


Wednesday, December 14, 2011                             © 2011 SAN Labs

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Neyveli lignite corporation limited

  • 1. NEYVELI LIGNITE CORPORATION LIMITED ‘Navaratna’ – A Government of India Enterprise The Black Pride of Tamil Nadu
  • 2. IT ALL STARTED WITH…
  • 3.
  • 4.
  • 5.
  • 6.
  • 7.
  • 8.
  • 9.
  • 10.
  • 11.
  • 12.
  • 14. NLC INSTITUTIONS 1. Mines i. Mine I ii. Mine IA iii. Mine II 2. Thermal Power Stations i. TPS I ii. TPS I Expansion iii. TPS II 3. Fertilizer plant
  • 15. BLACK DIAMOND Fixed 20% Carbon Ash 3% Moisture 53% Volatile 24% Matter Calorific 2400 value KCal/Kg
  • 16. A brief look on VARIOUS INSTITUTIONS
  • 17. MINE I  Area of 26.69 sq.kms. with a reserve of 365 million tones.  Production capacity of 10.5 million tones of lignite per annum  Feeds lignite to the 600 MW capacity of First Thermal Power Station and 420MW Thermal Power Station I Expansion.  The lignite seam was first exposed in August 1961 and regular mining of lignite commenced in May 1962.  Overburden thickness : 50-95 metres, lignite thickness : 10-23 metres.
  • 18. MINE IA  Capacity of 3 million tonnes of lignite per annum.  Reserve of 120 million tonnes  Area of 11.6 sq.kms.  The excavation of overburden commenced on 30th July 2001 and the lignite production commenced on 30th March 2003.
  • 19. MINE II  Capacity 4.7 MT of lignite per annum  Area of 26 sq.kms. with 390 million tonnes reserves.  The initial mine cut was started in April 1981. The lignite seam was first exposed in September 1984 and regular lignite mining commenced from March 1985.  Overburden thickness : 50-100 m and the lignite thickness : 8 to 22m.
  • 20. TPS I  Indo-Soviet Collaboration  Capacity : 600MW  Commissioned with one Unit of 50 MW in May 1962.  Presently this Power Station consists of six units of 50 MW each and three units of 100 MW each.  The Power generated from this Thermal Station is fed to the Grid of Tamil Nadu Transmission Corporation Limited(TANTRANSCO),the sole beneficiary.  From 01.01.2007 Availability Based Tariff is used.
  • 21. TPS IA  Capacity - 2 X 210 MW  Date of Govt. Approval - 12.02.1996  Lignite Requirement - 2.94 Million Tonnes per annum  Lignite source - MINE - I Expansion (4 MT / ANNUM)
  • 22. TPS II  Thermal power station - II has been a major source of power to all southern states of India.  Capacity - 1470MW  Consists of 7 units of 210MW each.  The first 210MW unit was synchronized in March 1986 and the last unit in June 1993.  Meeting the needs of Southern States viz., Tamil Nadu, Kerala, Karnataka, Andhra Pradesh and Union Territory of Pondicherry
  • 24. TOTAL CORPORATE POPULATION Type of Employee Count Number Executives 4031 Non-executives 7899 Labour 6504 Total 18434
  • 25. WELFARE TO EMPLOYEES  Township with over 21000 houses  Subsidised transport  Medicare with 369 bed hospital (being expanded to 500) supported by 5 peripheral dispensaries.  Canteens - 8 Industrial Canteens.  Education - 34 schools and 1 college in Neyveli Campus.  Sports with all infrastructural facilities..
  • 27. The giant’s burst POWER PRODUCT DISPATCHES
  • 28. TPS I Power Generation : 600 MW ( 6 * 50 MW + 3 * 100 MW) in 9 units ALLOTED TO % TNEB Export 79% Station Consumption 12% NLC schemes 9% (Mines, Township & others)
  • 29. TPS IA Power Generation : 420 MW ( 2 * 210 MW ) in 2 units ALLOTED TO % KPTCL 22.00 KSEB 14.00 TNEB 46.00 PONDY 3.00 Unallocated power 15.00
  • 30. Power Generation : 1470 MW TPS II ( 7 * 210 MW ) in 7 units ALLOTED TO % ACTUAL Andhra Pradesh 19 277 MW Karnataka 14 199 MW Kerala 10 153 MW Tamil Nadu 30 441 MW Pondicherry 5 80 MW NLC (Aux & Internal 7 100 MW consumption) Unallocated share 15 220 MW
  • 32. COMMISSIONING PROJECT CAPACITY SCHEDULE Commissioned in Mine-II Expansion 4.5 MTPA March 2010 Unit-I Dec 2010 TPS-II Expansion 2x250 MW UNit-II Jun 2011 Barsingsar Commissioned in 2.10 MTPA Mine(Rajasthan) January 2010 Barsingsar Unit-I Jun 2010 2x125 MW Power(Rajasthan) Unit-II Sep 2010 Coal based power Unit-I Apr 2012 (2x500 MW) project Tuticorin Unit-II Aug 2012
  • 33. Thank you By Santhosh Sachithanantham EEE final year SMVEC batmansanthosh@gmail.com Wednesday, December 14, 2011 © 2011 SAN Labs

Notes de l'éditeur

  1. 50% indian lignite reserve3300 mil tonnes in 480 sqkmsIso 9001 quality 14001 environment
  2. Maharatnanavaratnaminiratnapse
  3. Afforestation and ash handling
  4. Low ash / Rapid and complete combustion / 25 million years neededMoisture due to Ground water Aquifer exerting pressure nearly 6-8 Kg/cm2Hard strata – bwe teeth vanadium
  5. German Excavation technology in opencast mining, using Bucket Wheel Excavators, Conveyors and Spreaders is used in this Mine for the first time in India.(about 11 times of overburden is to be removed for mining one tonne of lignite).Storm Water Management: evacuating the flood water through float pump mounted on floating pontoons
  6. To meet the fuel needs of the 250 MW Independent Power Project put up at Neyveli and additional requirements of NLC's Thermal Power Stations, NLC has developed a new mine, Mine-IA The Mine-IA project is one of the mega projects of NLC that has been completed without cost and time over run.
  7. Mine-II had to face problems in the excavation of sticky clayey soil during initial stageThe lignite production in this mine meet the fuel requirements of Thermal Power Station-II. The method of mining and equipment used are similar to that of Mine-I.
  8. Unit 1 347 Days of continuous servicethe readiness of the generating station to deliver ex-bus output expressed as a percentage of its related ex-bus output capability as per rated capacity.
  9. Mu p baseddcs
  10. Largest lignite fired thermal power station in Asia,First and tallest tower type boiler in the country (92.7m height),First software based burner management systemFirst hydrogen/hydrogen cooled generator of this size.D digital CS
  11. Vilai pattiyal
  12. The main core activity of NLC is Lignite Excavation and power generation using lignite excavated. Also raw lignite is being sold to small scale industries to use it as fuel in their production activities.
  13. KARNATAKA POWER TRANSMISSION CORPORATION LIMITEDKerala State Electricity Board - KSEB