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EPHS – Electrically Powered
Hydraulic Steering
Design and Function
Self-Study Programme 259
Service.
2
Please always refer to the relevant
service-literature for up-to-date inspection,
adjustment and repair instructions.
The Self-Study Programme describes the
design and function of new developments!
The contents are not updated.
NEW Important
Note
EPHS – Electrically Powered
Hydraulic Steering
The EPHS = Electrically Powered Hydraulic
Steering is familiar from the Lupo FSI.
This system is supplied by TRW and by KOYO.
The new steering system offers a wide range of
advantages while at the same time retaining the
excellent steering properties of the conventional
hydraulic power-assisted steering.
Advantages of the EPHS:
Improvement in comfort,
easy to operate when parking,
but steering firm at high speeds
(safety factor).
Fuel savings,
as the energy consumption is based on demand
– irrespective of the operating state of the
internal combustion engine.
259_033
3
At a Glance
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Design and Function . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Function Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Test Your Knowledge . . . . . . . . . . . . . . . . . . . . . . . . . .24
Subject Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
4
Introduction
In the new steering system, although the
hydraulics likewise assist human steering effort,
the hydraulic pump – a gear pump – is driven in
this case by an electric motor and is mechani-
cally independent of the vehicle engine.
The hydraulic control is of identical design.
A new feature is the steering servo assistance
based on the steering angle rate and vehicle
speed.
A steering angle sensor is additionally integrated
for this purpose in the housing of the rotary disc
valve (refer to Fig. below), which transmits the
steering angle rate to the electronic control.
The steering angle information flows along a
sensor cable directly to the control unit.
In addition, the vehicle speed is detected in the
control unit during the analysis.
This information is supplied over the CAN data-
bus.
The pressure required for the steering servo
assistance, is produced by a hydraulic pump.
This pump is driven directly by the vehicle
engine, as in the conventional, familiar power-
assisted steering system.
In other words, part of the engine power output
is required for driving the pump.
At the moment at which the greatest steering
servo assistance is required – mainly when
parking – engine speed is at its lowest.
The pump capacity is designed for such a case.
The faster the steering rate, the higher is the
pump speed and thus the volume flow.
Pump capacity which is not required at higher
engine speeds, is dumped via a bypass.
259_028
Power steering sensor G250
Gear pump with pump motor
Power steering
control unit J500
Reservoir
Steering gea
5
The steering system fitted to Volkswagen models
is supplied by TRW and by KOYO.
The operating principle of both steering systems
is identical. The steering systems differ in how
they determine the steering angle rate. This is
already recognizable from the external shape of
the steering angle sensors.
In order to be able to see the power steering
sensor in the vehicle, it is necessary to raise the
vehicle and to turn the steering to full right lock
(see arrow in Fig. on right for direction of
viewing).
The middle illustration opposite shows a TRW
steering fitted in the vehicle. It is recognizable
from the power steering sensor which is flat and
wide in design (more detailed description from
page 13 on).
The lower illustration shows a KOYO steering
installed in the vehicle. Its power steering sensor
is cylindrical in shape (more detailed description
from page 15 on).
Certain components of the two steering
systems differ from each other and cannot
be interchanged. This applies both to
electrical/electronic, as well as to purely
mechanical components, such as track
rods and track rod ends.
259_002
259_001
259_043
6
Introduction
Overview of the system with its
components
The Servotronic warning lamp K92
After the ignition is switched on, the Servotronic
warning lamp K92 lights up. An internal test
cycle takes place during this time.
If the warning lamp does not go out after the
engine is started and after the test cycle is
completed, faults may be stored in this case.
Power steering sensor G250
The sensor is integrated in the housing of the
rotary disc valve of the power steering gear.
It detects the steering angle and calculates the
steering angle rate.
If the sensor fails, the steering function is
nevertheless assured.
The power steering switches over in this case to
a programmed emergency running mode.
The steering forces required are greater.
Malfunctions are stored in the power steering
control unit J500.
The illustration opposite shows the power
steering sensor of the TRW steering system.
This illustration provides you with a view of the
power steering sensor of the KOYO steering
system.
259_042
259_005
259_027
7
The steering angle sender G85
The steering angle sender is located on the
steering column between steering column switch
and steering wheel. This sensor is used on vehicle
models which are available only with the
electronic stability programme (ESP). In this case,
the power steering sensor G250 is not fitted.
The ABS control unit J104 and the power steering
control unit J500 both make use of the signal
supplied by the steering angle sender trans-
mitted over the CAN databus, for detecting the
angle by which the steering wheel is turned.
The power steering control unit J500
The control unit is integrated in the engine pump
assembly.
It converts the signals for driving the gear pump
in line with the steering angle rate and the
vehicle speed.
The delivery required at a particular moment is
obtained from a map stored in the control unit.
The control unit detects and stores faults which
occur during operation.
A restart protection and temperature protection
are integrated in the control unit.
259_010
259_004
Steering
angle
rate
Vehicle speed
Volumeflow
259_032
8
M
+30
+15
–
CAN
CAN
CAN
System Overview
System overview – schematic diagram
Servotronic warning
lamp K92
Motronic control
unit J220
Speedometer sender G22
Control unit with display unit in
dash panel insert J285
Steering angle
rate signal
Power steering
sensor G250
Non-return valve
Hydraulic fluid
reservoir
Pressure limiting valve
Gear pump
Power steering terminal
Power steering terminal
Earth
Vehiclespeedsignal
Enginespeedsignal
Pump motor
Power steering
control unit J500
Power steering gear
259_006
9
100
200
0
300
400
500
600
Advantages of the EPHS – Electrically
Powered Hydraulic Steering
When driving solely on motorways, there is a
high power loss at the bypass valve in a conven-
tional power-assisted steering system as a result
of the high engine speed, in other words at low
steering angle rates and high engine speed, the
power steering pump supplies an excess volume
flow.
The new electrically powered hydraulic steering
achieves its maximum economy from the low
steering angle rate when driving on motorways
and from the volume flow which is matched to
the vehicle speed.
Even when driving in towns, the savings are still
clearly perceptible (refer also to chart).
In comparison to the traditional, conventional
power-assisted steering system the newly
developed EPHS Electrically Powered Hydraulic
Steering offers a multitude of advantages:
– Energy savings of as much as 85 %
– More environmentally friendly system as a
result of lower energy demand and reduced
energy use, as well as smaller quantity of fluid
in hydraulic system.
– Taking realistic driving cycles as a compari-
son, fuel savings of about 0.2 l/100 km are
achievable.
– Improvement in active safety as the steering is
easy to operate when parking, but is firm at
high speeds.
259_007
Averagepowerconsumption
in[watts]
Driving on motorway
Driving on main road
Driving in town
Standard
power-assisted steering
EPHS
10
Design and Function
Restart protection
The EPHS Electrically Powered Hydraulic
Steering features a restart protection after a
fault, failure or crash. The restart protection,
if activated because of a crash, can only be
deactivated with a diagnostic tool.
If other faults exist, the restart protection can
be cancelled by switching the ignition off and
starting the engine again. It may be necessary
to wait about 15 minutes in order to allow the
engine pump assembly to cool down after
having overheated. If, after this waiting period,
it is still not possible to override the restart
protection by starting the engine, this indicates
there is a fault in the vehicle electrical system or
the engine pump assembly is faulty. In such
cases, it is necessary to conduct a self-diagnosis
and, if the engine pump assembly is faulty, to
replace it.
The steering hydraulics pump V119
consists of a gear pump and the electric
motor.
This steering system makes use of a gear pump
integrated in the engine pump assembly in place
of the hydraulic pump (vane pump) with which
you are familiar from previous power-assisted
steering systems.
This gear pump is driven not directly by the
internal combustion engine of the vehicle, but by
an electric motor integrated in the engine pump
assembly.
The electric motor runs only when the ignition is
switched on and the internal combustion engine
is also running.
Signals relating to the steering angle rate,
vehicle speed and engine speed are transmitted
to the control unit. This control unit regulates the
speed of the electric motor as well as the gear
pump, and thus the delivery and volume flow of
the hydraulic fluid.
General
The EPHS Electrically Powered Hydraulic
Steering is a power-assisted steering system
which operates in line with the steering angle
rate and vehicle speed.
11
The engine pump assembly
The engine pump assembly is a self-contained
component.
A special bracket for the engine pump assembly
is attached in the left to the engine compartment
to the longitudinal member, between bumper
and wheelhouse.
The engine pump assembly is flexibly mounted
in rubber bushings at the bracket.
The engine pump assembly combines the
following components:
– the hydraulic unit with gear pump, pressure
limiting valve and electric motor,
– the hydraulic fluid reservoir,
– the power steering control unit.
The engine pump assembly does not require any
maintenance. It is lubricated internally by the
hydraulic fluid.
It cannot be disassembled, and no provision is
made for repairs.
A pressure line links the pump to the power
steering gear.
The return-flow line of the hydraulic fluid merges
into the reservoir.
259_008
Cap
Reservoir
Return-flow
connection
Gear pump
Pressure hose
connection
Power steering control unit
Electric motor
Rubber bushing
259_009
12
The power steering control unit J500
is an integral part of the engine pump assembly.
Incoming signals
– Engine speed (internal combustion engine)
– Vehicle speed
– Steering angle rate
Task
The control unit converts the signals for driving the
gear pump in line with the steering angle rate and
vehicle speed.
Extended functions
– Temperature protection for power steering
– Restart protection after faults
259_010
Design and Function
Self-diagnosis
The control unit detects faults during operation
and stores them in a permanent memory.
Pump function
Ignition Vehicle engine Pump Steering servo
assistance
on running running available
off off, vehicle
speed = 0
not running none
Steering servo assistance
Vehicle
speed
Steering
angle rate
Delivery Steering servo
assistance
low,
e.g. parking
large high high
(easy to operate)
large,
e.g. motorway
small low low
(firm steering)
1331
S
J500
G250
30
M
15
CAN L
CAN H
CAN L
CAN H
31
30
15
CAN CAN 15 +
31+ 5+ -
TRW
259_005
259_013
259_012
The power steering sensor G250
Task
The power steering sensor G250 is installed at
the top of the steering gear and embraces the
input shaft of the steering gear. It determines the
steering wheel angles and calculates the steering
angle rate. It is not an absolute angle sensor
(steering wheel angle in proportion to steering
wheel turns)!
Analysis of signal
The signal is required in the power steering
control unit in order to detect the movements of
the steering.
The larger the steering angle rate, the greater
is the pump speed and thus the volume flow
(ignoring vehicle speed).
Substitute function
If the sensor fails, the power steering switches
into a programme to emergency running mode.
The steering function remains assured, although
greater steering forces are required.
Self-diagnosis
The sensor is integrated in the self-diagnosis.
The power steering control unit stores any mal-
functions of the sensor.
In function 02 - Interrogating fault memory - it is
possible to detect
– short circuit to earth
– open circuit/short circuit to positive
– faults.
Electric circuit
G250 Power steering sensor
J500 Power steering control unit
14
Design and Function TRW
Basic diagram of distortion of capacitance
The capacitive sensor
A rotor mounted on the input shaft, rotates
between nine small plate-type capacitors.
This distorts the capacitance of the plate-type
capacitors.
The sensor electronics calculates the signals
(steering angle and steering angle rate) for the
power steering control unit from this change in
capacitance.
Plan view
259_015
Rotor
Input shaft with rotor
Power steering
control unit
259_014
Capacitor
electrodes
Rotor
Sensor electronics
Sensor electronics
Capacitor
electrodes
15
31
S
J500
G250
30
M
15
CAN L
CAN H
CAN L
CAN H
31
30
15
CAN CAN 15 +
31+ 5+ -
KOYO
The power steering sensor G250
Task
The power steering sensor G250 is installed at
the top of the input shaft of the steering gear.
It determines the steering wheel angles and
calculates the steering angle rate. It is not an
absolute angle sensor (steering wheel angle in
proportion to steering wheel turns)!
Analysis of signal
The signal is required in the power steering
control unit in order to detect the movements of
the steering.
The larger the steering angle rate, the greater
is the pump speed and thus the volume flow
(ignoring vehicle speed).
Substitute function
If the sensor fails, the power steering switches
into a programmed emergency running mode.
The steering function remains assured, although
greater steering forces are required.
Self-diagnosis
The sensor is integrated in the self-diagnosis.
The power steering control unit stores any mal-
functions of the sensor.
In function 02 - Interrogating fault memory - it is
possible to detect
– short circuit to earth
– open circuit/short circuit to positive
– faults.
Electric circuit
G250 Power steering sensor
J500 Power steering control unit
259_027
259_029
16
NN NSS
S S
+ -
SS SNN
N N
+ -
Design and Function KOYO
Hall sensor principle
The Hall sensor is an electronic control switch.
It consists of a rotor (magnetic ring with 60
magnets) and an integrated semiconductor
circuit in the sensor, the Hall IC.
A supply current flows through a semiconductor
layer in the Hall IC. The rotor rotates in an air
gap. As a result of the high number of magnets
in the rotor, it is possible to detect the steering
angle with a very high accuracy.
If a magnet of the rotor is directly within the
range of the Hall IC, this position is known as a
magnetic barrier. A Hall voltage is generated in
this state within the Hall IC at the semiconductor
layer.
The magnitude of the Hall voltage depends on
the intensity of the magnetic field between the
permanent magnets.
As soon as the relevant magnet of the rotor
rotates further and leaves the magnetic barrier,
the magnetic field is deflected by the Hall IC.
The Hall voltage in the Hall IC drops and the
Hall IC switches off.
259_037
259_038
259_039
Housing of
Hall sensor
Printed circuit board
with semiconductor
layer, Hall IC and
magnetically soft
conductor
Input shaft of
steering gear
Air gapRotor with
60 magnets
U
0
U2U1
U (V)
U2
U1
U
0
U2U1
U (V)
U2
U1
t (s)
t (s)
17
G85
S S
CAN L
CAN H
J500
CAN L
CAN H
S
15
30
15
30
31 31
15 CAN CAN+
-
15CAN CAN +
-
M
The steering angle sender G85
Task
The steering angle sender G85 transmits the
angle by which the steering wheel is turned to
the left or right by the driver, to the ABS control
unit J104 and steering angle control unit J500
over the CAN databus.
Design and function are explained in SSP 204 -
Electronic Stability Programme, page 19.
Analysis of signal
The signal, in addition to the vehicle speed and
engine speed, is used by the power steering
control unit J500 for determining the pump
speed and thus the volume flow.
Substitute function
If the sensor fails, the power steering moves into
a programmed emergency running mode.
The steering function remains assured, the
greater forces are required for steering.
Self-diagnosis
After the control unit or the sensor has been
replaced, it is necessary to re-calibrate the zero
position.
The sensor is integrated in the self-diagnosis.
The power steering control unit stores any mal-
functions of the sensor.
In function 02 - Interrogating fault memory - it is
possible to detect
– no communication from steering angle
sender,
– incorrect setting,
– mechanical fault,
– defective,
– implausible signal. Electric circuit
G85 Steering angle sender
G250 Power steering sensor
259_032
259_034
18
Driving straightahead
When driving straightahead, the torsion bar
holds the rotary disc valve and control sleeve in
the neutral position. The power steering sensor
does not detect any steering angle rate.
The hydraulic fluid flows back practically
pressureless through the hydraulic control unit
along the return-flow line to the reservoir.
The control slots of the rotary disc valve and
control sleeve in the neutral position are set in
such a way to each other that the hydraulic fluid
is able to flow into both sides of the working
cylinder and to flow off accordingly through the
return-flow slots of the control sleeve to the
reservoir.
c
d
b
a
from gear pump
Non-return valve
Return flow
Power steering
sensor G250
259_017
d b
ac
to right
working cylinder259_018
to left
working cylinder
Return flow
Feed
Rotary disc valve
Control sleeve
Torsion bar
In the same way as on the familiar power-assisted
steering, the hydraulic control unit contains a
torsion bar which is connected on the one side to
the rotary
disc valve and on the other side to the drive
pinion and the control sleeve.
Rotary disc valve
Control sleeve
Design and Function
Hydraulic control unit
19
The pressure on the right side forces the oil out of
the left side of the working cylinder into the return
flow.
As soon as the steering action is completed, the
torsion bar ensures that the rotary disc valve and
the control sleeve spring back into the neutral
position.
Left full lock
As the torsion bar twists, the rotary disc valve is
turned against the control sleeve. The control slots
of the rotary disc valve allow the pressurized oil to
flow to the right side of the working cylinder.
The pressurized oil flows into the working cylinder
and assists the steering movement.
At the same time, the rotary disc valve shuts off
the feed to the left side and opens the return flow
out of the left side of the working cylinder.
259_020
259_019
b
d
c
a
to right
working cylinder
to left
working cylinder
Return flow
Feed
The function positions of „right full lock“ and
„left full lock“ are, in hydraulic terms, similar
to those of the familiar power-assisted
steering.
Rotary disc valve
Control sleeve
259_016
Piston
to right working cylinder
to left working cylinder
Working cylinder
20
31
S
J500
G250
J220
30
M
15
CAN L
CAN H
CAN L
CAN H
31
J519
J533
30
15
J285
G22
15+
K92
CAN CAN 15 +
31+ 5+ -
Function Diagram
Legend
G22 Speedometer sender
G250 Power steering sensor
J220 Motronic control unit
J285 Control unit in dash panel insert
J500 Power steering control unit
J519 Electrical system control unit
J533 Databus diagnostic interface
K92 Servotronic warning lamp
S Fuse
259_022
Input signal
Output signal
Positive
Earth
CAN (output and input signal)
bidirectional
The funcktion diagram is not a current
flow diagram.
Example: TRW steering system without Electronic Stability Programme (ESP)
21
Min
Max
Min
Max
Inspecting hydraulic fluid level
TRW
The hydraulic fluid level is inspected with the aid
of the dipstick attached to the screw cap of the
reservoir.
– hydraulic fluid cold:
in the area of the bottom marking
– hydraulic fluid warm
(from engine temperature of about 50 °C):
about midway between bottom and top
markings
KOYO
On the KOYO steering system as well the
hydraulic fluid level is checked with the aid of a
dipstick attached to the screw cap of the reser-
voir.
The conditions for inspecting the fluid level are
identical to those of the TRW steering system. The
dipstick of the KOYO steering system, however, is
designed as a flat dipstick.
259_024
259_023
Bottom marking
Top marking
Hydraulic fluid
reservoir
Cap with
dipstick
259_025
259_026
Service
Bottom marking
Top marking
The fluid level is checked as follows:
1. Unscrew cap
2. Clean dipstick with cloth
3. Screw in cap hand-tight
4. Remove cap again and read off
fluid level on dipstick
22
Service
Servotronic warning lamp K92
After the ignition is switched on , the Servotronic
warning lamp K92 lights up. An internal test
cycle takes place during this time.
If the warning lamp does not go out after the
engine is started and after completion of the test
cycle, this is an indication that faults may be
stored.
Faults may be defect in the electrical system.
Self-diagnosis
Diagnosis communication is performed over the
CAN. The gateway transmits the signals from the
CAN over the K wire.
Self-diagnosis relates to the electrical/electronic
part of the power steering. The control unit
detects faults during operation and stores them
in the permanent memory. This information is
retained even if the battery voltage is inter-
rupted.
Sporadic faults are not stored in the permanent
memory.
The ignition must be switched on first before
initiating self-diagnosis.
Self-diagnosis can be performed with
the vehicle system tester V.A.G 1552,
the fault reader V.A.G 1551 or
with the vehicle diagnostic, testing and informa-
tion system VAS 5051.
Self-diagnosis is initiated with the address word
44 - Power steering.
Functions available:
01 - Interrogate control unit version
02 - Interrogate fault memory
05 - Erase fault memory
06 - End output
07 - Code control unit
08 - Read measured value block
259_021
259_042
23
Service
Recognition features of the steering systems
The Diagnostic and Information Systems VAS
5051 and VAS 5052 can be used to recognize the
version of the steering system fitted in the
function „Vehicle self-diagnosis“. This is done by
selecting address word „44 - Power steering“ in
the function „Vehicle self-diagnosis“.
After this entry is made, the version of the
steering system appears in the screen in the top
right window, together with other information.
The illustration opposite shows the screen for a
vehicle fitted with the TRW steering system.
This illustration shows the screen for a vehicle
fitted with the KOYO steering system.
259_035
259_036
Vehicle self-diagnosis
Select diagnosis function
02 - Interrogate fault memory
03 - Final control diagnosis
04 - Basic setting
05 - Erase fault memory
06 - End output
07 - Code control unit
08 - Read data block
09 - Read individual data block
10 - Adaption
11 - Login procedure
44 - Power steering
6Q0423156H
Power steering TRWV200
Coding 110
WSC 0
Test
instruments
Go to Print Help
Vehicle self-diagnosis
Select diagnosis function
02 - Interrogate fault memory
03 - Final control diagnosis
04 - Basic setting
05 - Erase fault memory
06 - End output
07 - Code control unit
08 - Read data block
09 - Read individual data block
10 - Adaption
11 - Login procedure
44 - Power steering
6Q0423156A
Power steering KOYOX707
Coding 110
WSC 65793
Test
instruments
Go to Print Help
44 - Power steering
6Q0423156H
Power steering TRW
Coding 110
WSC 0
44 - Power steering
6Q0423156A
Power steering KOYO
Coding 110
WSC 65793
24
Test Your Knowledge
1. How is the hydraulic pressure required for the steering servo assistance produced on the
Electrically Powered Hydraulic Steering?
A. by means of a hydraulic pump (vane pump) driven by the vehicle engine
B. by means of a gear pump driven by an electric motor
C. by means of an oil pump of the vehicle engine
2. Which input parameters are required by the Electrically Powered Hydraulic Steering?
A. vehicle speed
B. steering angle rate
C. engine speed
3. In what way does the TRW steering system differ from the KOYO steering system?
A. in how the steering angle rate is determined
B. in the number of turns of the steering wheel
C. in the differences in the operating principle of the hydraulic sector
4. When does the Servotronic warning lamp K92 in the dash panel insert light up?
A. The warning lamp lights up if the Electrically Powered Hydraulic Steering is operated.
B. The warning lamp lights up after the ignition is switched on. During this time an internal
test cycle takes place in the power steering control unit J500.
C. The warning lamp lights up if a fault is stored in the power steering control unit J500
(for example failure of the power steering sensor G250 or a fault in the power steering
control unit).
5. What are the advantages which the Electrically Powered Hydraulic Steering offers?
A. improvement in active safety as the steering is easy to operate when parking, but is
stiff when driving at high speeds
B. fuel savings of about 0.2 l/100 km in comparison to a conventional power-assisted
steering
C. more environmentally friendly because of reduction in the quantity of fluid in hydraulic
system and the reduced energy demand
Which answers are correct?
Sometimes only one.
But perhaps also more than one – or all of them!
25
G250
6. If a crash occurs, how is it possible to deactivate the restart protection of the Electrically
Powered Hydraulic Steering?
A. by switching off the engine and starting it again
B. only by using a diagnostic tool in a Volkswagen Service Dealership
C. The restart protection can only be deactivated after other types of faults, as for
example if the pump has overheated.
7. What is the operating principle on which the power steering sensor G250 is based in the
KOYO steering system?
A. based on the principle of capacitor mistuning
B. based on the induction principle
C. based on the Hall sensor principle
8. To which side of the working cylinder does the pressurized oil flow when the steering is
turned to the left?
A. to the right side of the working cylinder
B. to the left side of the working cylinder
9. Which system diagram shows the power steering sensor G250 of the TRW steering system?
G250
259_040 259_041
Fig. A Fig. B
26
Subject Index
Map
as a general rule represents the functional inter-
actions of characteristic parameters, in other
words the operating characteristic (power out-
puts, pressures, temperatures, engine speeds,
vehicle speeds or voltage signals from the stee-
ring angle sensor). The map is stored in a micro-
processor in a control unit and is used there for
determining the signals which are transmitted to
the actuators.
Calibration
means determining the zero point or the straight-
ahead position of a parameter to be detected.
This „learning process“ is used or required
during initial operation or after a component has
been replaced.
Capacitor
a capacitor consists of two or several metal
coatings (capacitor plates) separated from each
other by a dielectric. If the dielectric (magnetic
field) is altered, the capacitance of the capacitor
changes. This change can be used as an input
signal for control systems.
Capacitance
is the capacity for electric charges. It depends on
the geometric arrangement of the conductors
and on the dielectric constance of the material in
which the conductors are located.
Semiconductor
Semiconductor is a name given to a crystalline
solid body, the conductivity of which is between
the electric and the non-electric conductors.
The most common types of semiconductors are:
silicone, germanium, selenium.
CAN databus
(Controller Area Network) provides a very rapid
transfer between several equal-priority control
units. The participating control units are inter-
linked by means of a linear line structure.
If one user fails, the bus structure remains fully
available for all the other users (exception:
failure of engine control unit).
Gateway
The gateway is located in the vehicle electrical
system control unit and ensures data exchange
between the as many as three CAN databus
subsystems.
Direct communication between these subsystems
is not possible because of the different trans-
mission rates.
Hall effect
This term refers to changes in the electrical flow
through a conductor which are caused by a
magnetic field.
There are 12 such effects. One of the most
familiar is the Hall effect.
27
Notes
Answers to „Test Your Knowledge“
1. B.; 2. A, B, C,; 3. A.; 4. B, C.; 5. A., B., C.; 6. B.; 7. C.; 8. A.; 9. A.
259Service.
For internal use only © VOLKSWAGEN AG, Wolfsburg
All rights reserved. Technical dato subject to change without notice.
140.2810.78.20 Technical status 09/01
❀ This paper is produced from
non-chlorine-bleached pulp.

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259 ephs – electrically powered hydraulic steering

  • 1. EPHS – Electrically Powered Hydraulic Steering Design and Function Self-Study Programme 259 Service.
  • 2. 2 Please always refer to the relevant service-literature for up-to-date inspection, adjustment and repair instructions. The Self-Study Programme describes the design and function of new developments! The contents are not updated. NEW Important Note EPHS – Electrically Powered Hydraulic Steering The EPHS = Electrically Powered Hydraulic Steering is familiar from the Lupo FSI. This system is supplied by TRW and by KOYO. The new steering system offers a wide range of advantages while at the same time retaining the excellent steering properties of the conventional hydraulic power-assisted steering. Advantages of the EPHS: Improvement in comfort, easy to operate when parking, but steering firm at high speeds (safety factor). Fuel savings, as the energy consumption is based on demand – irrespective of the operating state of the internal combustion engine. 259_033
  • 3. 3 At a Glance Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Design and Function . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Function Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Test Your Knowledge . . . . . . . . . . . . . . . . . . . . . . . . . .24 Subject Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
  • 4. 4 Introduction In the new steering system, although the hydraulics likewise assist human steering effort, the hydraulic pump – a gear pump – is driven in this case by an electric motor and is mechani- cally independent of the vehicle engine. The hydraulic control is of identical design. A new feature is the steering servo assistance based on the steering angle rate and vehicle speed. A steering angle sensor is additionally integrated for this purpose in the housing of the rotary disc valve (refer to Fig. below), which transmits the steering angle rate to the electronic control. The steering angle information flows along a sensor cable directly to the control unit. In addition, the vehicle speed is detected in the control unit during the analysis. This information is supplied over the CAN data- bus. The pressure required for the steering servo assistance, is produced by a hydraulic pump. This pump is driven directly by the vehicle engine, as in the conventional, familiar power- assisted steering system. In other words, part of the engine power output is required for driving the pump. At the moment at which the greatest steering servo assistance is required – mainly when parking – engine speed is at its lowest. The pump capacity is designed for such a case. The faster the steering rate, the higher is the pump speed and thus the volume flow. Pump capacity which is not required at higher engine speeds, is dumped via a bypass. 259_028 Power steering sensor G250 Gear pump with pump motor Power steering control unit J500 Reservoir Steering gea
  • 5. 5 The steering system fitted to Volkswagen models is supplied by TRW and by KOYO. The operating principle of both steering systems is identical. The steering systems differ in how they determine the steering angle rate. This is already recognizable from the external shape of the steering angle sensors. In order to be able to see the power steering sensor in the vehicle, it is necessary to raise the vehicle and to turn the steering to full right lock (see arrow in Fig. on right for direction of viewing). The middle illustration opposite shows a TRW steering fitted in the vehicle. It is recognizable from the power steering sensor which is flat and wide in design (more detailed description from page 13 on). The lower illustration shows a KOYO steering installed in the vehicle. Its power steering sensor is cylindrical in shape (more detailed description from page 15 on). Certain components of the two steering systems differ from each other and cannot be interchanged. This applies both to electrical/electronic, as well as to purely mechanical components, such as track rods and track rod ends. 259_002 259_001 259_043
  • 6. 6 Introduction Overview of the system with its components The Servotronic warning lamp K92 After the ignition is switched on, the Servotronic warning lamp K92 lights up. An internal test cycle takes place during this time. If the warning lamp does not go out after the engine is started and after the test cycle is completed, faults may be stored in this case. Power steering sensor G250 The sensor is integrated in the housing of the rotary disc valve of the power steering gear. It detects the steering angle and calculates the steering angle rate. If the sensor fails, the steering function is nevertheless assured. The power steering switches over in this case to a programmed emergency running mode. The steering forces required are greater. Malfunctions are stored in the power steering control unit J500. The illustration opposite shows the power steering sensor of the TRW steering system. This illustration provides you with a view of the power steering sensor of the KOYO steering system. 259_042 259_005 259_027
  • 7. 7 The steering angle sender G85 The steering angle sender is located on the steering column between steering column switch and steering wheel. This sensor is used on vehicle models which are available only with the electronic stability programme (ESP). In this case, the power steering sensor G250 is not fitted. The ABS control unit J104 and the power steering control unit J500 both make use of the signal supplied by the steering angle sender trans- mitted over the CAN databus, for detecting the angle by which the steering wheel is turned. The power steering control unit J500 The control unit is integrated in the engine pump assembly. It converts the signals for driving the gear pump in line with the steering angle rate and the vehicle speed. The delivery required at a particular moment is obtained from a map stored in the control unit. The control unit detects and stores faults which occur during operation. A restart protection and temperature protection are integrated in the control unit. 259_010 259_004 Steering angle rate Vehicle speed Volumeflow 259_032
  • 8. 8 M +30 +15 – CAN CAN CAN System Overview System overview – schematic diagram Servotronic warning lamp K92 Motronic control unit J220 Speedometer sender G22 Control unit with display unit in dash panel insert J285 Steering angle rate signal Power steering sensor G250 Non-return valve Hydraulic fluid reservoir Pressure limiting valve Gear pump Power steering terminal Power steering terminal Earth Vehiclespeedsignal Enginespeedsignal Pump motor Power steering control unit J500 Power steering gear 259_006
  • 9. 9 100 200 0 300 400 500 600 Advantages of the EPHS – Electrically Powered Hydraulic Steering When driving solely on motorways, there is a high power loss at the bypass valve in a conven- tional power-assisted steering system as a result of the high engine speed, in other words at low steering angle rates and high engine speed, the power steering pump supplies an excess volume flow. The new electrically powered hydraulic steering achieves its maximum economy from the low steering angle rate when driving on motorways and from the volume flow which is matched to the vehicle speed. Even when driving in towns, the savings are still clearly perceptible (refer also to chart). In comparison to the traditional, conventional power-assisted steering system the newly developed EPHS Electrically Powered Hydraulic Steering offers a multitude of advantages: – Energy savings of as much as 85 % – More environmentally friendly system as a result of lower energy demand and reduced energy use, as well as smaller quantity of fluid in hydraulic system. – Taking realistic driving cycles as a compari- son, fuel savings of about 0.2 l/100 km are achievable. – Improvement in active safety as the steering is easy to operate when parking, but is firm at high speeds. 259_007 Averagepowerconsumption in[watts] Driving on motorway Driving on main road Driving in town Standard power-assisted steering EPHS
  • 10. 10 Design and Function Restart protection The EPHS Electrically Powered Hydraulic Steering features a restart protection after a fault, failure or crash. The restart protection, if activated because of a crash, can only be deactivated with a diagnostic tool. If other faults exist, the restart protection can be cancelled by switching the ignition off and starting the engine again. It may be necessary to wait about 15 minutes in order to allow the engine pump assembly to cool down after having overheated. If, after this waiting period, it is still not possible to override the restart protection by starting the engine, this indicates there is a fault in the vehicle electrical system or the engine pump assembly is faulty. In such cases, it is necessary to conduct a self-diagnosis and, if the engine pump assembly is faulty, to replace it. The steering hydraulics pump V119 consists of a gear pump and the electric motor. This steering system makes use of a gear pump integrated in the engine pump assembly in place of the hydraulic pump (vane pump) with which you are familiar from previous power-assisted steering systems. This gear pump is driven not directly by the internal combustion engine of the vehicle, but by an electric motor integrated in the engine pump assembly. The electric motor runs only when the ignition is switched on and the internal combustion engine is also running. Signals relating to the steering angle rate, vehicle speed and engine speed are transmitted to the control unit. This control unit regulates the speed of the electric motor as well as the gear pump, and thus the delivery and volume flow of the hydraulic fluid. General The EPHS Electrically Powered Hydraulic Steering is a power-assisted steering system which operates in line with the steering angle rate and vehicle speed.
  • 11. 11 The engine pump assembly The engine pump assembly is a self-contained component. A special bracket for the engine pump assembly is attached in the left to the engine compartment to the longitudinal member, between bumper and wheelhouse. The engine pump assembly is flexibly mounted in rubber bushings at the bracket. The engine pump assembly combines the following components: – the hydraulic unit with gear pump, pressure limiting valve and electric motor, – the hydraulic fluid reservoir, – the power steering control unit. The engine pump assembly does not require any maintenance. It is lubricated internally by the hydraulic fluid. It cannot be disassembled, and no provision is made for repairs. A pressure line links the pump to the power steering gear. The return-flow line of the hydraulic fluid merges into the reservoir. 259_008 Cap Reservoir Return-flow connection Gear pump Pressure hose connection Power steering control unit Electric motor Rubber bushing 259_009
  • 12. 12 The power steering control unit J500 is an integral part of the engine pump assembly. Incoming signals – Engine speed (internal combustion engine) – Vehicle speed – Steering angle rate Task The control unit converts the signals for driving the gear pump in line with the steering angle rate and vehicle speed. Extended functions – Temperature protection for power steering – Restart protection after faults 259_010 Design and Function Self-diagnosis The control unit detects faults during operation and stores them in a permanent memory. Pump function Ignition Vehicle engine Pump Steering servo assistance on running running available off off, vehicle speed = 0 not running none Steering servo assistance Vehicle speed Steering angle rate Delivery Steering servo assistance low, e.g. parking large high high (easy to operate) large, e.g. motorway small low low (firm steering)
  • 13. 1331 S J500 G250 30 M 15 CAN L CAN H CAN L CAN H 31 30 15 CAN CAN 15 + 31+ 5+ - TRW 259_005 259_013 259_012 The power steering sensor G250 Task The power steering sensor G250 is installed at the top of the steering gear and embraces the input shaft of the steering gear. It determines the steering wheel angles and calculates the steering angle rate. It is not an absolute angle sensor (steering wheel angle in proportion to steering wheel turns)! Analysis of signal The signal is required in the power steering control unit in order to detect the movements of the steering. The larger the steering angle rate, the greater is the pump speed and thus the volume flow (ignoring vehicle speed). Substitute function If the sensor fails, the power steering switches into a programme to emergency running mode. The steering function remains assured, although greater steering forces are required. Self-diagnosis The sensor is integrated in the self-diagnosis. The power steering control unit stores any mal- functions of the sensor. In function 02 - Interrogating fault memory - it is possible to detect – short circuit to earth – open circuit/short circuit to positive – faults. Electric circuit G250 Power steering sensor J500 Power steering control unit
  • 14. 14 Design and Function TRW Basic diagram of distortion of capacitance The capacitive sensor A rotor mounted on the input shaft, rotates between nine small plate-type capacitors. This distorts the capacitance of the plate-type capacitors. The sensor electronics calculates the signals (steering angle and steering angle rate) for the power steering control unit from this change in capacitance. Plan view 259_015 Rotor Input shaft with rotor Power steering control unit 259_014 Capacitor electrodes Rotor Sensor electronics Sensor electronics Capacitor electrodes
  • 15. 15 31 S J500 G250 30 M 15 CAN L CAN H CAN L CAN H 31 30 15 CAN CAN 15 + 31+ 5+ - KOYO The power steering sensor G250 Task The power steering sensor G250 is installed at the top of the input shaft of the steering gear. It determines the steering wheel angles and calculates the steering angle rate. It is not an absolute angle sensor (steering wheel angle in proportion to steering wheel turns)! Analysis of signal The signal is required in the power steering control unit in order to detect the movements of the steering. The larger the steering angle rate, the greater is the pump speed and thus the volume flow (ignoring vehicle speed). Substitute function If the sensor fails, the power steering switches into a programmed emergency running mode. The steering function remains assured, although greater steering forces are required. Self-diagnosis The sensor is integrated in the self-diagnosis. The power steering control unit stores any mal- functions of the sensor. In function 02 - Interrogating fault memory - it is possible to detect – short circuit to earth – open circuit/short circuit to positive – faults. Electric circuit G250 Power steering sensor J500 Power steering control unit 259_027 259_029
  • 16. 16 NN NSS S S + - SS SNN N N + - Design and Function KOYO Hall sensor principle The Hall sensor is an electronic control switch. It consists of a rotor (magnetic ring with 60 magnets) and an integrated semiconductor circuit in the sensor, the Hall IC. A supply current flows through a semiconductor layer in the Hall IC. The rotor rotates in an air gap. As a result of the high number of magnets in the rotor, it is possible to detect the steering angle with a very high accuracy. If a magnet of the rotor is directly within the range of the Hall IC, this position is known as a magnetic barrier. A Hall voltage is generated in this state within the Hall IC at the semiconductor layer. The magnitude of the Hall voltage depends on the intensity of the magnetic field between the permanent magnets. As soon as the relevant magnet of the rotor rotates further and leaves the magnetic barrier, the magnetic field is deflected by the Hall IC. The Hall voltage in the Hall IC drops and the Hall IC switches off. 259_037 259_038 259_039 Housing of Hall sensor Printed circuit board with semiconductor layer, Hall IC and magnetically soft conductor Input shaft of steering gear Air gapRotor with 60 magnets U 0 U2U1 U (V) U2 U1 U 0 U2U1 U (V) U2 U1 t (s) t (s)
  • 17. 17 G85 S S CAN L CAN H J500 CAN L CAN H S 15 30 15 30 31 31 15 CAN CAN+ - 15CAN CAN + - M The steering angle sender G85 Task The steering angle sender G85 transmits the angle by which the steering wheel is turned to the left or right by the driver, to the ABS control unit J104 and steering angle control unit J500 over the CAN databus. Design and function are explained in SSP 204 - Electronic Stability Programme, page 19. Analysis of signal The signal, in addition to the vehicle speed and engine speed, is used by the power steering control unit J500 for determining the pump speed and thus the volume flow. Substitute function If the sensor fails, the power steering moves into a programmed emergency running mode. The steering function remains assured, the greater forces are required for steering. Self-diagnosis After the control unit or the sensor has been replaced, it is necessary to re-calibrate the zero position. The sensor is integrated in the self-diagnosis. The power steering control unit stores any mal- functions of the sensor. In function 02 - Interrogating fault memory - it is possible to detect – no communication from steering angle sender, – incorrect setting, – mechanical fault, – defective, – implausible signal. Electric circuit G85 Steering angle sender G250 Power steering sensor 259_032 259_034
  • 18. 18 Driving straightahead When driving straightahead, the torsion bar holds the rotary disc valve and control sleeve in the neutral position. The power steering sensor does not detect any steering angle rate. The hydraulic fluid flows back practically pressureless through the hydraulic control unit along the return-flow line to the reservoir. The control slots of the rotary disc valve and control sleeve in the neutral position are set in such a way to each other that the hydraulic fluid is able to flow into both sides of the working cylinder and to flow off accordingly through the return-flow slots of the control sleeve to the reservoir. c d b a from gear pump Non-return valve Return flow Power steering sensor G250 259_017 d b ac to right working cylinder259_018 to left working cylinder Return flow Feed Rotary disc valve Control sleeve Torsion bar In the same way as on the familiar power-assisted steering, the hydraulic control unit contains a torsion bar which is connected on the one side to the rotary disc valve and on the other side to the drive pinion and the control sleeve. Rotary disc valve Control sleeve Design and Function Hydraulic control unit
  • 19. 19 The pressure on the right side forces the oil out of the left side of the working cylinder into the return flow. As soon as the steering action is completed, the torsion bar ensures that the rotary disc valve and the control sleeve spring back into the neutral position. Left full lock As the torsion bar twists, the rotary disc valve is turned against the control sleeve. The control slots of the rotary disc valve allow the pressurized oil to flow to the right side of the working cylinder. The pressurized oil flows into the working cylinder and assists the steering movement. At the same time, the rotary disc valve shuts off the feed to the left side and opens the return flow out of the left side of the working cylinder. 259_020 259_019 b d c a to right working cylinder to left working cylinder Return flow Feed The function positions of „right full lock“ and „left full lock“ are, in hydraulic terms, similar to those of the familiar power-assisted steering. Rotary disc valve Control sleeve 259_016 Piston to right working cylinder to left working cylinder Working cylinder
  • 20. 20 31 S J500 G250 J220 30 M 15 CAN L CAN H CAN L CAN H 31 J519 J533 30 15 J285 G22 15+ K92 CAN CAN 15 + 31+ 5+ - Function Diagram Legend G22 Speedometer sender G250 Power steering sensor J220 Motronic control unit J285 Control unit in dash panel insert J500 Power steering control unit J519 Electrical system control unit J533 Databus diagnostic interface K92 Servotronic warning lamp S Fuse 259_022 Input signal Output signal Positive Earth CAN (output and input signal) bidirectional The funcktion diagram is not a current flow diagram. Example: TRW steering system without Electronic Stability Programme (ESP)
  • 21. 21 Min Max Min Max Inspecting hydraulic fluid level TRW The hydraulic fluid level is inspected with the aid of the dipstick attached to the screw cap of the reservoir. – hydraulic fluid cold: in the area of the bottom marking – hydraulic fluid warm (from engine temperature of about 50 °C): about midway between bottom and top markings KOYO On the KOYO steering system as well the hydraulic fluid level is checked with the aid of a dipstick attached to the screw cap of the reser- voir. The conditions for inspecting the fluid level are identical to those of the TRW steering system. The dipstick of the KOYO steering system, however, is designed as a flat dipstick. 259_024 259_023 Bottom marking Top marking Hydraulic fluid reservoir Cap with dipstick 259_025 259_026 Service Bottom marking Top marking The fluid level is checked as follows: 1. Unscrew cap 2. Clean dipstick with cloth 3. Screw in cap hand-tight 4. Remove cap again and read off fluid level on dipstick
  • 22. 22 Service Servotronic warning lamp K92 After the ignition is switched on , the Servotronic warning lamp K92 lights up. An internal test cycle takes place during this time. If the warning lamp does not go out after the engine is started and after completion of the test cycle, this is an indication that faults may be stored. Faults may be defect in the electrical system. Self-diagnosis Diagnosis communication is performed over the CAN. The gateway transmits the signals from the CAN over the K wire. Self-diagnosis relates to the electrical/electronic part of the power steering. The control unit detects faults during operation and stores them in the permanent memory. This information is retained even if the battery voltage is inter- rupted. Sporadic faults are not stored in the permanent memory. The ignition must be switched on first before initiating self-diagnosis. Self-diagnosis can be performed with the vehicle system tester V.A.G 1552, the fault reader V.A.G 1551 or with the vehicle diagnostic, testing and informa- tion system VAS 5051. Self-diagnosis is initiated with the address word 44 - Power steering. Functions available: 01 - Interrogate control unit version 02 - Interrogate fault memory 05 - Erase fault memory 06 - End output 07 - Code control unit 08 - Read measured value block 259_021 259_042
  • 23. 23 Service Recognition features of the steering systems The Diagnostic and Information Systems VAS 5051 and VAS 5052 can be used to recognize the version of the steering system fitted in the function „Vehicle self-diagnosis“. This is done by selecting address word „44 - Power steering“ in the function „Vehicle self-diagnosis“. After this entry is made, the version of the steering system appears in the screen in the top right window, together with other information. The illustration opposite shows the screen for a vehicle fitted with the TRW steering system. This illustration shows the screen for a vehicle fitted with the KOYO steering system. 259_035 259_036 Vehicle self-diagnosis Select diagnosis function 02 - Interrogate fault memory 03 - Final control diagnosis 04 - Basic setting 05 - Erase fault memory 06 - End output 07 - Code control unit 08 - Read data block 09 - Read individual data block 10 - Adaption 11 - Login procedure 44 - Power steering 6Q0423156H Power steering TRWV200 Coding 110 WSC 0 Test instruments Go to Print Help Vehicle self-diagnosis Select diagnosis function 02 - Interrogate fault memory 03 - Final control diagnosis 04 - Basic setting 05 - Erase fault memory 06 - End output 07 - Code control unit 08 - Read data block 09 - Read individual data block 10 - Adaption 11 - Login procedure 44 - Power steering 6Q0423156A Power steering KOYOX707 Coding 110 WSC 65793 Test instruments Go to Print Help 44 - Power steering 6Q0423156H Power steering TRW Coding 110 WSC 0 44 - Power steering 6Q0423156A Power steering KOYO Coding 110 WSC 65793
  • 24. 24 Test Your Knowledge 1. How is the hydraulic pressure required for the steering servo assistance produced on the Electrically Powered Hydraulic Steering? A. by means of a hydraulic pump (vane pump) driven by the vehicle engine B. by means of a gear pump driven by an electric motor C. by means of an oil pump of the vehicle engine 2. Which input parameters are required by the Electrically Powered Hydraulic Steering? A. vehicle speed B. steering angle rate C. engine speed 3. In what way does the TRW steering system differ from the KOYO steering system? A. in how the steering angle rate is determined B. in the number of turns of the steering wheel C. in the differences in the operating principle of the hydraulic sector 4. When does the Servotronic warning lamp K92 in the dash panel insert light up? A. The warning lamp lights up if the Electrically Powered Hydraulic Steering is operated. B. The warning lamp lights up after the ignition is switched on. During this time an internal test cycle takes place in the power steering control unit J500. C. The warning lamp lights up if a fault is stored in the power steering control unit J500 (for example failure of the power steering sensor G250 or a fault in the power steering control unit). 5. What are the advantages which the Electrically Powered Hydraulic Steering offers? A. improvement in active safety as the steering is easy to operate when parking, but is stiff when driving at high speeds B. fuel savings of about 0.2 l/100 km in comparison to a conventional power-assisted steering C. more environmentally friendly because of reduction in the quantity of fluid in hydraulic system and the reduced energy demand Which answers are correct? Sometimes only one. But perhaps also more than one – or all of them!
  • 25. 25 G250 6. If a crash occurs, how is it possible to deactivate the restart protection of the Electrically Powered Hydraulic Steering? A. by switching off the engine and starting it again B. only by using a diagnostic tool in a Volkswagen Service Dealership C. The restart protection can only be deactivated after other types of faults, as for example if the pump has overheated. 7. What is the operating principle on which the power steering sensor G250 is based in the KOYO steering system? A. based on the principle of capacitor mistuning B. based on the induction principle C. based on the Hall sensor principle 8. To which side of the working cylinder does the pressurized oil flow when the steering is turned to the left? A. to the right side of the working cylinder B. to the left side of the working cylinder 9. Which system diagram shows the power steering sensor G250 of the TRW steering system? G250 259_040 259_041 Fig. A Fig. B
  • 26. 26 Subject Index Map as a general rule represents the functional inter- actions of characteristic parameters, in other words the operating characteristic (power out- puts, pressures, temperatures, engine speeds, vehicle speeds or voltage signals from the stee- ring angle sensor). The map is stored in a micro- processor in a control unit and is used there for determining the signals which are transmitted to the actuators. Calibration means determining the zero point or the straight- ahead position of a parameter to be detected. This „learning process“ is used or required during initial operation or after a component has been replaced. Capacitor a capacitor consists of two or several metal coatings (capacitor plates) separated from each other by a dielectric. If the dielectric (magnetic field) is altered, the capacitance of the capacitor changes. This change can be used as an input signal for control systems. Capacitance is the capacity for electric charges. It depends on the geometric arrangement of the conductors and on the dielectric constance of the material in which the conductors are located. Semiconductor Semiconductor is a name given to a crystalline solid body, the conductivity of which is between the electric and the non-electric conductors. The most common types of semiconductors are: silicone, germanium, selenium. CAN databus (Controller Area Network) provides a very rapid transfer between several equal-priority control units. The participating control units are inter- linked by means of a linear line structure. If one user fails, the bus structure remains fully available for all the other users (exception: failure of engine control unit). Gateway The gateway is located in the vehicle electrical system control unit and ensures data exchange between the as many as three CAN databus subsystems. Direct communication between these subsystems is not possible because of the different trans- mission rates. Hall effect This term refers to changes in the electrical flow through a conductor which are caused by a magnetic field. There are 12 such effects. One of the most familiar is the Hall effect.
  • 27. 27 Notes Answers to „Test Your Knowledge“ 1. B.; 2. A, B, C,; 3. A.; 4. B, C.; 5. A., B., C.; 6. B.; 7. C.; 8. A.; 9. A.
  • 28. 259Service. For internal use only © VOLKSWAGEN AG, Wolfsburg All rights reserved. Technical dato subject to change without notice. 140.2810.78.20 Technical status 09/01 ❀ This paper is produced from non-chlorine-bleached pulp.